WFC3 TIPS July 19, 2007 1 Wide Field Camera 3 Monthly Status Review

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WFC3 TIPS

July 19, 2007

July 17, 2007 Wide Field Camera 3 Monthly Status Review

1

Summary

• WFC3 halfway through Thermal Vacuum Test #2

– Team is performing excellently and test is on schedule

– Several thermal issues discovered which will require modifications

– Internal calibration lamps have multiple problems

– Great progress on closing out liens from 2004 TV test

– Currently 39 days into the maximum 72 day T/V-2 test (SES chamber must be vacated and certified for the next HST test by 9/1/2007)

• Flight detector development

– Two outstanding IR flight detectors in packaging flow at Ball with installation of one into the instrument in Dec 2007

– Unresolved problem with the Thermal Electric Coolers (TEC) for the

UVIS CCD detectors

• Recovery plan in place but significant schedule concerns

2

July 17, 2007 Wide Field Camera 3 Monthly Status Review

-100

-50

0

WFC3 TV-2

Environmental Profile

50

Section A: Ambient Check

Section B: Bake Out

Orbital Hot Cycle

HO

CO

CQ

PS

CO

HQ HQ

HO

CS

CQ

Section D: Hot #1

Section F: Hot #2

Orbital Cycle: Cold

-150

-200

-7

Section C: Cold #1

0 7 14

July 17, 2007

Section E: Cold #2

21 28 35

Days

42 49

Wide Field Camera 3 Monthly Status Review

56

Thermal Balance

Radiator Environment Temp

63

HST Internal Environment

Temp

70 77 84

3

Test Profile Segment

Details

July 17, 2007

- Indicates Test Completed

Wide Field Camera 3 Monthly Status Review

4

Highlights

• Verified operation of radiator heaters.

• Great progress in validating thermal model.

• Heat pipes all function as expected in 1g environment.

• Verified instrument cold start on both sides.

• Thermal performance of UVIS-2 has been stable and near nominal (compared with pre-anomaly UVIS-1).

• Achieved 145 

K on IR FPA in Hot and Cold environments.

• Throughput measurements show nominal optical performance.

• No SOFA errors (this issues appears to be resolved).

July 17, 2007 Wide Field Camera 3 Monthly Status Review

5

System Throughput with UVIS-2

Preliminary analysis by Tom Brown

• UVIS-2 UV QE better than predicted; visible advantage vs. UVIS-1 inferred from ambient cal was an artifact of temperature and stray light

• Response of both CCDs comparable to UVIS-1 chip 1

• Optics throughput appears to have held up well since 2004 run

6

July 17, 2007 Wide Field Camera 3 Monthly Status Review

Excellent Read Noise and Dark

Current w/UVIS-2

• Like UVIS-1, UVIS-2 demonstrates “goal” level read noise of 3 e rms, vs. spec of 4; very important in UV

• 5-10% noise penalty observed for the greater dynamic range of gain =

1.5 setting; will assess whether it is worthwhile to support both settings

Gain = 1 e /DN UVIS-2 (T/V #2) UVIS-1 (T/V #1)

Amp A 2.93

3.02 (ambient)

Amp B

Amp C

Amp D

Gain = 1.5 e /DN

2.89

2.92

3.05

2.97 (ambient)

2.86 (ambient)

2.99 (ambient)

Amp A

Amp B

Amp C

Amp D

July 17, 2007

3.12

2.99

3.05

3.20

3.21

3.25

3.22

3.36

Wide Field Camera 3 Monthly Status Review

Dark is <1 e/pix/hr at -79C

Preliminary T/V 2 analysis by Sylvia

Baggett

7

IR Throughput Matches Component

Measurements Remarkably Well

IR Throughput vs. Predictions

1.20

1.15

1.10

1.05

1.00

This is the run with the best controlled background.

Earlier runs came out even higher (good), but with wider spread than we have explained (puzzling)

– still investigating.

0.95

0.90

0.85

0.80

800 1000 1200 1400 1600 1800

Preliminary analysis by Tom Brown

Wavelength (nm)

No sign of the 10-15% deficit vs. component predictions seen in T/V 1

Indicates protected-silver mirror coatings are healthy

8

July 17, 2007 Wide Field Camera 3 Monthly Status Review

Encouraging Initial Read Noise

Results for IR Detector

• RMS noise is in good agreement with previous results

• Must carefully assess whether there is any significant correlated noise

(some intermittent fixed pattern noise has been seen – perhaps 0.2-0.3 DN)

Noise

(e- rms)

DCL

Ball

Acceptance

Test

T/V 2

Quad 1 23.1

22.6

23.0

Preliminary T/V 2 analysis by Bryan

Hilbert

Quad 2 19.3

18.6

19.3

Quad 3

Quad 4

July 17, 2007

20.0

19.1

19.8

23.8

22.2

Wide Field Camera 3 Monthly Status Review

23.4

9

Alignment Stability in Spec for Cold

Orbital Cycling

• Negligible drifts in response to orbital cycling in cold environment

Note that cold cycling case is more benign than hot cycling (not yet tested)

Image Position vs. Time Thru 6 Cold Orbital Cycles

July 17, 2007 Wide Field Camera 3 Monthly Status Review

10

Alignment Stability in Spec for Slew in Cold Environment

• Spec is <10 mas in 200 minutes for UVIS; <20 mas for IR

• Cold environment again is likely more benign than hot environment equivalent

Image Position vs. Time Thru Slew in Cold Environment

July 17, 2007 Wide Field Camera 3 Monthly Status Review

11

July 17, 2007

Overnight Results for Hot Case

• Meets spec in IR

• UVIS is ~20mas over 3 hours (spec is 10mas)

• Watching long term drift –

Realism of the test conditions not yet understood

• Plot by S. Baggett

& D. Karakla

12

Wide Field Camera 3 Monthly Status Review

IR Grisms Are Now Right!

• Grisms are properly oriented (0.6° and <0.5° off vs. ~2° tolerance and previous 82° error – well done team!

• Cross-dispersion profile of continuum spectra and monochromatic images shows good

FWHM – properly focused

• High thermal background seen in T/V

1 with previous G141 grism is now gone with added red blocking

G102 Continuum Spectrum

• IR thermal backgrounds thru filters in general are in good agreement with

Massimo Robberto model – project to nominal performance in HST OTA environment

July 17, 2007

G141 Continuum Spectrum

Analysis by Howard Bushouse

Wide Field Camera 3 Monthly Status Review

13

Hardware Issues with Science Impacts

• IR 6-stage control

– Out-of-spec control stability is problematic for a high dark-rate device such as

FPA129, given the strong dependence of dark rate on temperature

– Even for a lower dark rate part, there will be a transient trapping-release response to temperature changes (seen in T/V #1 with FPA64)

– The substantial calibration offset, combined with the limited temperature margins in the subsystem test, have made the team reluctant to push the FPA temperature as far as the thermal performance would permit – would be good to establish more margin in IR-3, IR-4 tests, in addition to resolving the calibration offsets

• Internal calibration system

– Internal flat-field calibration, on the ground and in space is crucial for the very rich filter set of WFC3

– Especially in UV, where no suitable diffuse, uniform sources exist in the sky

– Late turn-on of D2 (up to few minutes) is tractable, but failure to turn on would be a significant issue (there is only a single D2 lamp – no redundancy)

– The tungsten bulbs are required for a thorough ground cal with each potential flight detector, and then in orbit as well to track launch shifts or changes with time

14

July 17, 2007 Wide Field Camera 3 Monthly Status Review

General Detector Status

2007

Jan

• Bar chart

Apr May Jun Jul Aug Sep Oct Nov Dec

2008

Jan Feb Mar

Comp. build

Rec FPA

2/16/07

Build Package

Component Build

Rec FPA

4/2/07

Troubleshoot

Build Package

Acceptance Test

Deliver

10/16/07

IR3

Acceptance Test

Deliver

12/2/07

IR4

Rebuild

Component Build

Acceptance Test

Deliver

11/15/07

Build Package

Rec CCD

Assembly

8/22/07

UVIS1

Acceptance Test

Deliver

1/26/08

UVIS3

July 17, 2007 Wide Field Camera 3 Monthly Status Review

15

UVIS Detector Assembly

Status

• Two UVIS detector concerns

– Short due to conductive particle on flex lead

– TEC damage

• UVIS1-prime is being reassembled after thermal anomaly occurred during acceptance testing

• UVIS2 was delivered to GSFC on March 24, installed into WFC3, and is under instrument test

– probably has same TEC problems as UVIS1

• UVIS3 effort at BATC has started

– CCD Flex/Carrier assemblies (short resistant)

– Significant schedule challenges

July 17, 2007 Wide Field Camera 3 Monthly Status Review

16

UVIS Thermal Anomaly

• Wrapping up the anomaly investigation

– Conclusion: Anomaly was most likely caused by TEC column failure due to thermally-induced stresses caused by CCD anneal, and may have been aggravated by subsequent vibration testing

– TEC failure has not been duplicated on test units thus far. However, strength varies among devices, and we appear to have selected fairly weak TECs for UVIS1 and possibly UVIS2.

• The problem will be resolved on three fronts

– Reduce stresses on TEC to the extent possible

• ‘Ramp’ TEC power levels during ground test and on-orbit operation

– Strengthen future TECs to the extent possible (UVIS3 only)

• Use thermally-applied nickel (TAN) plating on TE columns to increase strength of solder joint

– Inspect the TECs more thoroughly using standardized criteria

• Identify flaws that could weaken TEC

17

July 17, 2007 Wide Field Camera 3 Monthly Status Review

TEC Thermal Testing

ACS Qual Unit #4 instrumented and used to measure temperatures at each

TEC stage during operation

– Cooldown: Current increased rapidly from 0 

4.2 Amps

– Warmup: Current decreased rapidly from 4.2 

0 amps

– Anneal:

• ‘GSFC’ process: TEC allowed to warm for 1 hour before 1.0 amps applied rapidly

• ‘Ball’ process: 0.6 amps applied rapidly without a warmup period

C5 Ceramic

Wide Field Camera 3 Monthly Status Review

C1 Ceramic

18

July 17, 2007

Flex Cable

Procurement

Ball Procurement

GSFC Procurement

UVIS3 Flow

Connector & Carrier

Assembly

Detector Backside

Processing

CCD Assembly

Ball Task e2v Task

GSFC Task

July 17, 2007 e2v Packaging of Devices

Onto Existing Chip Carrier

Assemblies

Task in progress

Task complete

DCL Testing

Wide Field Camera 3 Monthly Status Review

UVIS3 Assembly

Delivery to

GSFC

19

CCD Performance Comparison

Detectors previously delivered to the DCL

Read Noise (A)

(B)

Dark Current

Units e

e

e

-

/pix/hr

@-83C

CTE Serial (A)

Serial (B)

Parallel

QE @250nm

@500nm

@900nm

Full Well

%

%

% ke

-

Spec

3

3

20

UVIS Build #1

#018

<2.7

<2.7

0.43

#178

2.2

2.3

<5

UVIS Build #2

#040

2.1

2.2

0.13

#050

2.1

2.2

0.1

#136

2.3

2.6

#048

2.4

2.4

0.37

#044

2.4

2.5

0.38

0.999995

0.999997

0.999999

0.999999

0.999997

0.999999

0.999999

0.999997

0.999995

0.999996

0.999999

0.999999

0.999999

0.999999

0.999998

0.999997

0.999995

0.999999

0.999999

0.999999

0.999999

0.999999

0.999999

0.999999

40 59 51 51 41 55 36 45

60

23

50

68

27

92

66

27

85

63

31

99

62

32

99

69

35

70

65

31

102

63

32

92

CCD044 was delivered to the DCL June 20, 2007

20

July 17, 2007 Wide Field Camera 3 Monthly Status Review

QE For IR4 Candidate

100

90

80

70

60

50

40

30

20

10

0

200

July 17, 2007

IR4

IR3

IR1

IR2

400 600

FPA 64

IR Channel Wavelength Range

1400 800 1000 1200

Wavelength (nm)

FPA 129 FPA 150 FPA 165

1600

Wide Field Camera 3 Monthly Status Review

1800

21

Dark Current For IR4

Candidate

100

90

80

30

20

10

0

70

60

50

40

0

July 17, 2007

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

Dark Current (e

-

/sec/pix)

FPA 64 FPA 129 FPA 150 FPA 165

Wide Field Camera 3 Monthly Status Review

22

1

IR3 short location

DOWNSTREAM lead pinched under foot of thermal shield

July 17, 2007 Wide Field Camera 3 Monthly Status Review

UPSTREAM Section of leads validated by Franka, 4/07

23

3/24 – 3/25/07

UVIS2 Detector

Installation

5/23/06 – 5/16/07

Build Flight IR1

Detector assembly

10/1/06 – 10/16/07

Build Flight IR3

Det. Assembly

10/1/06 – 12/3/07

Build Flight IR4

Det. Assembly

3/2/07 – 6/07

UVIS1 Detector

Reassembly and

Test

4/1/07 – 2/29/08

Build Flight

UVIS3 Det.

Assembly

July 17, 2007

WFC3 Schedule

9/08 Shuttle Launch

10/24/05 – 4/5/07

Instrument

Integration

4/5/07 – 8/31/07

Pre-IR Detector

Instrument

Level Testing

(Includes T/V test-2)

4/17/07– 8/26/07

T/V test #2

(Dedicated SES chamber time)

= NEW

= CRITICAL

PATH ITEM

8/31/07

Delivery to

HST I&T

12/3/07

Detector

Selection

NET 3/3/08 – 3/14/08

UVIS3

Installation?

12/3 – 12/14/07

Flight detector installation(s) and final instrument closeout

Wide Field Camera 3 Monthly Status Review

12/14 – 12/19/07

Acoustic -2

12/20 – 12/31/07

EMI / EMC -2

1/2/08 – 02/28/08

T/V test -3

12/3/07 – 2/28/08

T/V test -3

(Dedicated SES chamber time)

2/28/08

Final

Delivery to

HST I&T

24

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