Biomass from Logging Residue and Mill Residue in East Texas, 2005 By Weihuan Xu, Ph.D., Principal Economist Burl Carraway, Assistant Department Head Sustainable Forestry & Economic Development May 2007 Introduction The abundance of woody biomass from East Texas forests offers a valuable potential for use as a renewable energy resource or for chemical extraction. This report represents the most current data on the availability of woody biomass in the form of logging and mill residue in East Texas. Residue data estimates are based on a mill survey conducted by the Texas Forest Service (Xu, 2006) and a wood utilization study published by the U.S. Department of Agriculture Forest Service (Bentley and Johnson, 2004). The 43 East Texas counties, delineated by Northeast and Southeast regions, form the scope of this study, (Figure 1). 1 Logging Residue Types of logging residue include stumps, tops, limbs and unutilized cull trees. Stump residue, the part of the tree that is lower than the cutting point and thus left after the harvesting operation, is generally not available commercially since the cost of obtaining the stump or root biomass is likely prohibitive. Tops refer to the tops of the trees that are either broken during harvesting or are cut off the central stem of the tree due to a merchantability standard. Limbs refer to the branches of the trees. Cull trees are the trees that cannot be used to produce saw logs due to defects, rot, or form. Some cull trees are used as pulpwood and others are left unutilized as a part of logging residue. Tops, limbs, and unutilized cull trees are the logging residue that is potentially available as biomass for energy production or chemical extraction. Table 1 shows the logging residue available in East Texas. A total of 3.8 million tons of logging residue was generated in 2005, 67 percent from softwood and 33 percent from hardwood. Tops, limbs, and cull trees account for 3.1 million tons, while 0.7 million tons is from stumps. Logging residue by county in Northeast Texas is presented in Table 3. Northeast Texas produced 1.7 million tons of logging residue, 44 percent of the East Texas total. Fiftyfive percent of the logging residue from Northeast Texas is from softwood and 45 percent is from hardwood. Tops, limbs, and cull trees account for 1.4 million tons, while 0.3 million tons is from stumps. Cass, Nacogdoches, Harrison, Panola and Upshur counties are the top five producers of logging residue in Northeast Texas. Logging residue by county in Southeast Texas is presented in Table 4. Southeast Texas produced 2.2 million tons of logging residue, 56 percent of the East Texas total. Seventyseven percent of the logging residue from Southeast Texas is from softwood and 23 percent is from hardwood. Tops, limbs, and cull trees account for 1.8 million tons, while 0.4 million tons is from stumps. Polk, Jasper, Hardin, Angelina and Tyler counties are the top five producers of logging residue in Southeast Texas. Mill Residue Mill residue, including chips, sawdust, shavings and bark, is generated in the process of producing primary wood products. The major primary wood products produced in East Texas include lumber, plywood, veneer, OSB, chips, and posts/poles. Figure 2 depicts the mill residue types from producing primary wood products. Chips as a primary product are produced from pulpwood roundwood while residue chips are produced from the tops of sawlogs that are used for producing lumber, veneer, or plywood. Sawdust is produced from sawing lumber from sawlogs and shavings are produced from lumber surfacing. All primary products have bark as mill residue. There was a total of 6.3 million tons of mill residue produced in East Texas in 2005, with 85 percent from softwood and 15 percent from hardwood, (Table 2). Chips account for 2 52 percent of the total mill residue, followed by bark at 34 percent. Sawdust and shavings account for 8 percent and 6 percent respectively, of the total mill residue produced. Northeast Texas mills produced 2.3 million tons of mill residue, representing 37 percent of the East Texas total, (Table 5). Seventy-three percent of the mill residue from Northeast mills was from softwood and 27 percent was from hardwood. Bowie, Nacogdoches Rusk, Cass, and Marion counties represent the top five mill residue producers in Northeast Texas. Southeast Texas mills produced 4.0 million tons of residue, which represents 63 percent of the East Texas total, (Table 6). Ninety-one percent of the mill residue from Southeast Texas mills was from softwood and 9 percent was from hardwood. Sabine, Angelina, Polk, Jasper and Liberty counties are the top five producers of mill residue in Southeast Texas. Conclusion East Texas has substantial biomass in the form of logging and mill residue. Except for stumps, all other biomass from logging and mill residue is available for energy production or chemical extraction. Most of the logging residue in East Texas has not been marketed for competing uses and is left at the logging sites. However, nearly all of East Texas mill residue has already been marketed for competing uses, such as chips for pulping, sawdust, shavings and bark for fuel or landscaping. It is important to note that logging residue is generated on logging sites, while mill residue is produced in mills. Therefore, county logging residue amounts are associated with the timber harvests occurring within a county, while county mill residue totals are associated with the amount and types of primary forest products produced within a county. Additionally, part of the mill residue could be generated from wood shipped to Texas mills from other states. References Bentley, James W.; Johnson, Tony G. 2004. Eastern Texas harvest and utilization study, 2003. Resource Bulletin SRS–97. Asheville, N.C.: U.S. Department of Agriculture, Forest Service, Southern Research Station. Xu, Weihuan. 2006. Harvest trends, 2005. College Station: Texas Forest Service. 3 Figure 2. Mill Residue from Producing Primary Wood Products in East Texas. Primary Product Chips Sawdust Shavings Bark Lumber x x x x Veneer x x Plywood x x OSB x Chips x Posts/Poles x 4 Table 1. Logging Residue in East Texas, 2005 unit: ton Stump Top/Limb Unused Cull Total Residue Available Residue Region Species Group Northeast Softwood Hardwood All 173,782 130,583 304,365 548,136 421,026 969,162 199,386 202,111 401,497 921,304 753,720 1,675,024 747,522 623,137 1,370,659 Southeast Softwood Hardwood All 312,310 89,168 401,478 990,281 283,588 1,273,869 365,144 128,609 493,753 1,667,735 501,365 2,169,100 1,355,425 412,197 1,767,622 East Softwood Hardwood All 486,092 219,751 705,843 1,538,417 704,614 2,243,031 564,530 330,720 895,250 2,589,039 1,255,085 3,844,124 2,102,947 1,035,334 3,138,281 Table 2. Mill Residue in East Texas, 2005 unit: ton Region Species Group Northeast Softwood Hardwood All Southeast East Chips Sawdust Shavings 882,419 177,191 1,059,610 134,408 109,558 243,967 128,564 17,550 146,114 542,913 327,833 870,746 1,688,304 632,132 2,320,436 Softwood Hardwood All 2,143,474 73,489 2,216,964 238,829 46,298 285,127 228,445 7,416 235,862 1,034,536 219,006 1,253,543 3,645,285 346,210 3,991,495 Softwood Hardwood All 3,025,893 250,681 3,276,574 373,237 155,857 529,094 357,010 24,966 381,976 1,577,450 546,839 2,124,288 5,333,589 978,342 6,311,932 5 Bark Total Table 3. Logging Residue by county in Northeast Texas, 2005 unit: ton Softwood County Anderson Bowie Camp Cass Cherokee Franklin Gregg Harrison Henderson Marion Morris Nacogdoches Panola Red River Rusk Shelby Smith Titus Upshur Van Zandt Wood Northeast Total Stump 8,093 6,755 1,347 24,956 11,061 222 1,724 18,962 647 6,699 2,941 20,175 20,434 7,973 11,685 14,675 4,219 724 8,194 145 2,152 173,782 Top/Limb 26,248 22,145 4,415 77,475 34,590 652 5,394 59,801 2,002 22,389 9,706 65,394 61,605 21,374 37,296 46,456 14,043 2,648 27,718 545 6,240 548,136 Unused Cull 10,231 8,849 1,764 27,009 12,301 193 1,921 21,746 693 9,335 3,938 25,452 19,715 4,201 13,983 17,059 5,805 1,308 11,853 279 1,750 199,386 Hardwood Total 44,572 37,750 7,525 129,439 57,951 1,067 9,039 100,508 3,342 38,423 16,585 111,021 101,754 33,548 62,963 78,190 24,067 4,680 47,765 970 10,142 921,304 Stump 5,978 10,894 988 16,719 8,468 352 2,863 10,031 3,832 8,657 3,391 9,058 6,372 8,793 4,883 3,230 5,060 5,718 12,555 435 2,306 130,583 Top/Limb 20,379 33,428 3,183 51,806 28,856 1,315 10,270 31,838 12,649 27,916 10,311 30,322 20,522 27,322 17,252 10,382 17,046 17,991 39,541 1,625 7,072 421,026 6 Unused Cull 11,912 12,779 1,520 20,823 16,844 979 6,931 14,312 6,637 13,406 3,751 16,707 9,811 11,135 11,186 4,924 9,596 7,781 17,173 1,210 2,695 202,111 All Species Total 38,270 57,101 5,691 89,347 54,168 2,646 20,064 56,181 23,118 49,980 17,452 56,088 36,706 47,250 33,322 18,535 31,701 31,490 69,268 3,269 12,073 753,720 # Stump 14,071 17,649 2,335 41,675 19,529 573 4,587 28,993 4,479 15,357 6,332 29,234 26,805 16,766 16,568 17,904 9,278 6,442 20,749 580 4,458 304,365 Top/Limb 46,628 55,574 7,597 129,280 63,446 1,968 15,664 91,638 14,651 50,305 20,017 95,717 82,128 48,696 54,548 56,838 31,089 20,639 67,258 2,169 13,312 969,162 Unused Cull Total 22,143 82,842 21,628 94,851 3,284 13,216 47,831 218,786 29,145 112,120 1,173 3,714 8,852 29,103 36,058 156,688 7,331 26,460 22,742 88,403 7,688 34,038 42,159 167,109 29,526 138,459 15,336 80,798 25,169 96,286 21,983 96,725 15,401 55,768 9,089 36,170 29,026 117,033 1,489 4,239 4,445 22,215 401,497 1,675,024 Table 4. Logging Residue by county in Southeast Texas, 2005 unit: ton Softwood County Angelina Chambers Grimes Hardin Harris Houston Jasper Jefferson Leon Liberty Madison Montgomery Newton Orange Polk Sabine San Augustine San Jacinto Trinity Tyler Walker Waller Southeast Total Stump 25,587 6,355 2,227 27,360 3,682 15,003 42,997 895 756 14,376 170 11,168 25,561 2,211 43,269 12,438 11,858 13,383 15,332 23,267 14,231 183 312,310 Top/Limb 81,915 17,596 7,592 78,097 13,289 47,803 127,248 3,102 2,761 45,327 641 41,630 78,966 7,839 132,760 38,486 37,868 48,853 47,259 77,753 52,868 627 990,281 Unused Cull 30,940 4,083 3,299 20,644 6,420 17,844 38,362 1,391 1,360 16,471 333 21,205 27,155 3,672 44,772 13,294 14,216 24,058 16,149 32,416 26,784 275 365,144 Hardwood Total 138,442 28,034 13,118 126,101 23,391 80,649 208,607 5,389 4,877 76,175 1,144 74,003 131,682 13,722 220,802 64,218 63,942 86,293 78,741 133,436 93,883 1,086 1,667,735 Stump 6,568 4,453 111 11,499 2,073 6,209 7,058 341 1,117 13,389 133 1,864 3,429 1,981 7,374 3,324 6,690 1,756 2,656 6,748 386 8 89,168 Top/Limb 21,972 13,438 335 35,980 6,533 19,642 22,489 1,077 3,764 43,553 394 5,995 11,696 6,358 22,625 10,389 20,719 5,553 8,702 21,186 1,162 25 283,588 7 Unused Cull 12,080 4,678 114 15,163 2,847 8,704 10,278 474 2,124 21,648 121 2,849 6,849 2,999 8,643 4,353 8,306 2,458 4,447 9,067 395 10 128,609 All Species Total 40,620 22,569 560 62,642 11,453 34,555 39,826 1,891 7,005 78,590 649 10,708 21,974 11,338 38,643 18,067 35,715 9,767 15,805 37,001 1,943 43 501,365 # Stump 32,156 10,808 2,338 38,859 5,755 21,212 50,056 1,236 1,873 27,765 303 13,032 28,990 4,191 50,644 15,762 18,548 15,138 17,988 30,015 14,618 191 401,478 Top/Limb 103,887 31,034 7,927 114,077 19,823 67,445 149,737 4,179 6,525 88,880 1,036 47,625 90,662 14,198 155,385 48,875 58,588 54,406 55,961 98,939 54,029 652 1,273,869 Unused Cull Total 43,020 179,062 8,761 50,603 3,414 13,678 35,807 188,744 9,267 34,844 26,548 115,204 48,640 248,432 1,865 7,280 3,484 11,882 38,119 154,765 454 1,793 24,054 84,711 34,005 153,656 6,671 25,061 53,415 259,444 17,647 82,285 22,521 99,657 26,516 96,060 20,597 94,546 41,483 170,437 27,179 95,826 285 1,129 493,753 2,169,100 Table 5. Mill Residue by county in Northeast Texas, 2005 County Anderson Bowie Camp Cass Cherokee Franklin Gregg Harrison Henderson Marion Morris Nacogdoches Panola Red River Rusk Shelby Smith Titus Upshur Van Zandt Wood Northeast Total Chips 242,138 124,581 8,154 65,500 183,030 215,215 41,008 529 2,265 882,419 Sawdust 36,882 18,976 1,242 9,977 27,879 32,781 6,246 81 345 134,408 Softwood Shavings 35,278 18,151 1,188 9,543 26,667 31,356 5,975 77 330 128,564 Bark 124,448 37,888 3,250 18,218 71,038 116,484 82,840 312 59,861 20,516 7,427 630 542,913 Total 438,746 199,596 13,834 103,238 71,038 354,060 82,840 312 339,213 73,745 8,113 3,570 1,688,304 Chips 8,175 1,308 34,266 48,195 2,180 33,790 21,614 4,534 3,815 3,521 4,970 796 10,028 177,191 Sawdust 5,150 824 21,587 28,291 1,373 21,288 13,617 2,857 2,403 2,218 3,131 501 6,318 109,558 8 Hardwood Shavings 825 132 3,458 4,532 220 3,410 2,181 458 385 355 502 80 1,012 17,550 Bark 4,500 179,426 64,080 25,002 1,200 18,600 11,897 2,496 2,100 1,938 2,736 8,337 5,520 327,833 Total 18,650 181,690 123,391 106,019 4,973 77,088 49,309 10,345 8,703 8,032 11,339 9,715 22,878 632,132 Chips 8,175 243,446 158,847 56,349 2,180 65,500 33,790 204,644 4,534 3,815 218,736 45,978 1,324 12,293 1,059,610 unit: ton All Species Sawdust Shavings Bark 5,150 825 4,500 37,706 35,410 303,874 40,563 21,609 101,968 29,533 5,720 28,252 1,373 220 1,200 9,977 9,543 18,218 21,288 3,410 89,638 41,495 28,848 128,382 2,857 458 85,336 2,403 385 2,412 34,999 31,711 61,799 9,378 6,476 23,252 582 157 15,764 6,663 1,342 6,150 243,967 146,114 870,746 Total 18,650 620,436 322,987 119,853 4,973 103,238 148,125 403,369 93,185 9,015 347,245 85,084 17,828 26,448 2,320,436 Table 6. Mill Residue by county in Southeast Texas, 2005 County Angelina Chambers Grimes Hardin Harris Houston Jasper Jefferson Leon Liberty Madison Montgomery Newton Orange Polk Sabine San Augustine San Jacinto Trinity Tyler Walker Waller Southeast Total Chips 395,205 68,521 238,209 217,482 37,886 22,875 6,668 536,687 501,862 3,169 32,445 30,200 52,266 2,143,474 Sawdust 60,197 10,437 36,283 9,634 5,771 3,484 1,016 26,575 67,447 483 4,942 4,600 7,961 238,829 Softwood Shavings Bark 57,580 180,616 9,983 72,381 34,706 317,695 9,216 30,857 5,520 10,538 3,333 10,022 972 144,560 25,419 79,678 64,514 128,243 462 7,381 4,727 9,025 4,400 8,400 20,604 7,615 14,537 228,445 1,034,536 Total 693,597 161,322 626,893 267,189 59,714 39,713 153,215 668,360 762,065 11,495 51,139 47,600 20,604 82,379 3,645,285 Chips 5,109 28,499 10,651 7,412 7,085 1,601 924 5,668 6,540 73,489 Sawdust 3,219 17,954 6,710 4,670 4,464 1,008 582 3,571 4,120 46,298 9 Hardwood Shavings 516 2,876 1,075 748 715 162 93 572 660 7,416 Bark 43,351 44,618 26,539 20,800 3,900 881 509 27,882 50,526 219,006 Total 52,195 93,948 44,975 33,629 16,164 3,652 2,109 37,693 61,846 346,210 Chips 400,314 97,020 248,859 224,894 37,886 29,960 6,668 538,288 502,786 8,837 32,445 30,200 6,540 52,266 2,216,964 unit: ton All Species Sawdust Shavings Bark 63,416 58,095 223,967 28,391 12,859 116,999 42,993 35,781 344,234 14,304 9,964 51,657 5,771 5,520 10,538 7,948 4,048 13,922 1,016 972 144,560 27,583 25,581 80,560 68,029 64,607 128,751 4,054 1,034 35,263 4,942 4,727 9,025 4,600 4,400 8,400 4,120 660 71,130 7,961 7,615 14,537 285,127 235,862 1,253,543 Total 745,792 255,269 671,868 300,818 59,714 55,877 153,215 672,011 764,174 49,188 51,139 47,600 82,450 82,379 3,991,495