Directory In Short Living Energy Publisher: Siemens AG, Energy Sector Freyeslebenstrasse 1, 91058 Erlangen, Germany Sustainable Energy for All: the Third Industrial Revolution sustainableenergyforall.org siemens.com/sustainability p. 18 Sunny Prospects for Concentrated Photovoltaic isfoc.net semprius.com siemens.com/energy/cpv For more information, please contact our Customer Support Center. Phone: +49 180 524 70 00 Fax: +49 180 524 24 71 (charges depending on provider) E-mail: support.energy@siemens.com siemens.com/energy/living-energy Responsible for Contents: Jan-Peter Schwartz Editor in Chief: Konstanze Lucya p. 40 Wind Power: Innovation and Expansion for the Future Editorial Team: Technology and Innovation: Klaus Willnow Market Strategy: Uwe Schütz Fossil Solutions: Sevtap Pehlivan-Beider Fossil Products: Heike Behle Fossil Instrumentation & Electrical: Olaf Hultsch Service Fossil: Sabine Sill CCS and IGCC: Sylvia Hohe Wind Power: Oliver Lönker Solar Power: Sven Harthun Hydropower: Jürgen Zeller Power Transmission Solutions: Ute Rohr High-Voltage Substations: Lydia Wagener High-Voltage Products: Dirk Helbig Smart Grid: Dietrich Biester Low and Medium Voltage: Andreas Luxa Corporate Messages: Renate Krasa, Peter Stuckenberger Online Publishing: Tanja Pechhold siemens.com/energy/wind-power Production: Norbert Moser p. 28 A Hybrid Solution for Fresh Water hyflux.com siemens.com/energy/ccpp p. 34 More Oil, Cleaner Oil with CO2 Utilization Technologies siemens.com/energy/oil-gas p. 46 The Art of Building a Colossus tennet.org nordicyards.com siemens.com/energy/grid-access-solutions p. 52 Africa, Continent of Contrasts siemens.com/greencityindex p. 58 Shell and Siemens: Growth and Innovation shell.com siemens.com p. 62 Just the FACTS siemens.com/energy/facts p. 68 Repowering Kirishi energoholding.gazprom.ru siemens.com/energy/gasturbines p. 76 Saudi Arabia: a Proactive Approach to Energy se.com.sa Links to other Web sites: Living Energy contains links to other Web sites. Siemens is not responsible for the privacy practices or the content of other Web sites. Concept, Editing and Design: independent Medien-Design, Horst Moser, ­Munich, Germany, in cooperation with Primafila AG, Zurich, Switzerland Deputy Chief Editor: Viviane Egli Lead Text Editors: Janice Binkert, Christopher Findlay Art Direction: Horst Moser Layout: Andreas Brunner, Claudia Diem, Mathias Frisch Editorial Coordination: Sonja Waldschuk, Christa Krick Photo Editor: Florencia Serrot, Julia Berg, Andrea Klee All at: Widenmayerstrasse 16, 80538 Munich, Germany PrePress: Reinhold Weigert, Schornbaumstrasse 7, 91052 Erlangen, Germany The Siemens H-class gas turbine at the Lausward plant will set a new record for electrical output from a single gas turbine power plant unit. Printer: Mediahaus Biering GmbH, Freisinger Landstrasse 21, 80939 Munich, Germany Order no. E50001-G100-M164-V7-4A00 Dispo: 11900 190058 101215 Printed in Germany Combined Cycle Power Plant © 2012 by Siemens AG. All rights reserved Dusseldorf Power Plant: Record-Setting Efficiency Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The ­required technical options should there­fore be specified in the contract. All information and figures presented herein were current at the time of printing on 1 October 2012. Photo: Siemens p. 8 Siemens has been contracted to erect the most efficient and environmentally friendly natural-gas-fired combined cycle power plant (CCPP) in the world at the Dusseldorf port location in Lausward. At the core of the plant is a Siemens H-class gas turbine, which was awarded the German Industry Innovation Prize this year. Together with a steam turbine, the Dusseldorf plant will reach around 595 megawatts of electrical output, which will set a new world record. The rejected heat is planned to be utilized in a further process to provide the city of Dusseldorf with district heating. Never before has it been possible to extract 300 megawatts of district heat from a single gas turbine power plant unit. A twelve-year, long-term program (LTP) will secure high availability and state-of-the-art maintenance of the entire turboset. Siemens has individually tailored this service contract to address the primary demands of the Stadtwerke Dusseldorf AG for minimum investment cost and high flexibility. Siemens lives up to its responsibility to comply with ethical and legal standards in all its activities, both within and outside the company. Read more about Siemens and compliance: siemens.com/sustainability/en/­­core-topics/compliance/overview/index.htm 82 Living Energy · No. 7 | November 2012 Living Energy · No. 7 | November 2012 83 In Short Smart Grid HV Substation Open-Heart Surgery for Urban Power Supply 1 European ­ Energy Congress st On May 14 and 15, 2013, the Süd­ deutscher Verlag media company and ­Siemens will host the 1st European Energy Congress in Brussels, Belgium. The congress is aimed at the management bodies of the European energy sector, at members of the executive and management boards, heads of departments and service providers in the energy sector, as well as private companies, associations, organizations, researchers, scientists, and government officials. The European Energy Congress provides a top-level forum to exchange views and share experiences. It will also offer the latest information on energy challenges, projects and development as they relate to politics and economics. Smart Grid Wind Power Siemens Acquires Smart Metering Leader from Brazil High Winds in Shallow Waters 84 Living Energy · No. 7 | November 2012 The 21 turbines that Siemens delivered to China’s Jiangsu Rudong Offshore Wind Power Plant are ideally positioned to make the best use of winds blowing off the coast 250 kilometers northeast of Shanghai. Placed in an intertidal zone, they have dry feet in low tide, but are covered by up to 5 meters of water at high tide. With an output of 2.3 megawatts each and rotor diameters as long as a football field, the turbines will be able to generate up to approximately 50 megawatts. For ­Siemens, the project – which was completed in May 2012 – marked the first order of offshore wind power technology outside of Europe, with key components including rotor blades and nacelles being built at production facilities in Shanghai. China is already the world’s largest market for wind energy and plans to install 30 gigawatts of offshore wind power by 2020. Siemens wants to be part of that development: “With more than 600 wind turbines with a combined capacity of more than 1,800 megawatts installed in European waters, Siemens is clearly the market leader in offshore. But we also see good opportunities for offshore wind power in China with its shallow The 21 wind turbines Siemens has built water near the consumption centers on off the coast of the East China Sea each the coast,” says Jens-Peter Saul, CEO of have an output of 2.3 megawatts and a rotor ­diameter of 101 meters. the Siemens Business Unit Wind Power. A joint venture between the Stadtwerke München (SWM, ­Munich City Utilities in Germany) and Siemens Infrastructure & Cities has created a virtual power plant in which a number of small-scale, distributed energy sources are pooled and ­operated like a single installation, improving planning and forecasting reliability in the area it supplies. The core component of this virtual interconnection is the Distributed Energy Management System (DEMS) from Siemens, which ensures optimum deployment and more efficient operation of decentralized energy sources and loads. SWM’s virtual power plant combines six unit-type cogeneration modules, five hydropower plants and a wind farm in the Munich area. It may be expanded by including further energy sources and switched loads. “In the long term, this will help counteract supply problems that arise when more of the infeed comes from renewable energy sources, which is what smart grid is all about,” says Stephan Schwarz, SWM Director for Utilities and Technology. A virtual power plant consists of multiple smaller decentralized plants (usually producing energy from renewable sources) that are bundled and controlled by centralized steering software, allowing smaller producers of energy to achieve the critical mass necessary for participation in the energy market. Grid Link Back-to-Back Link Is a Win-Win Solution Photos: Siemens, Graphic: independent In densely built-up urban areas, space is at a premium. This makes it all the more difficult to fit the infrastructure Because space is at a premium in urban needed to feed the growing hunger for ­areas, the PSE&G utility selected a ­Siemens energy in cities. The best example is 245-kilovolt GIS for the extension of the New York City: Though one of the Bergen substation. country’s most energy-efficient cities in per capita energy use, its energy consumption is still huge. The infrastructure must constantly be expanded in limited space. New Jersey’s PSE&G utility equipped the extension of its high-voltage substation in Bergen, which supplies power to Manhattan, with Siemens gas-insulated switchgear (GIS). This technology is compact, yet innovative, featuring Siemens’ GIS circuit breaker for 245 kilovolts/ 80 kiloamperes. Crucially, power continued to be supplied by the Bergen substation during construction – making the whole project an example of open-heart surgery on New York’s power supply which includes a complex sequence of outages. Bergen is linked to Manhattan Island via a back-to-back HVDC link, also supplied by Siemens, boosting grid stability in the Big Apple for years to come. This year, the Siemens Infrastructure & Cities Sector ­acquired Senergy Sistemas de Medição S.A. located in Belo Horizonte, Brazil. The market leader for smart metering solutions in Brazil consolidates ­Siemens’ smart grid portfolio. Smart metering improves energy efficiency by collecting, processing and accessing data and reducing operational costs. It supports the introduction of distributed generation and electrical vehicles, and increases customers’ awareness of their energy consumption. With a workforce of approximately 100 engineers, Senergy has profound expertise in providing complete solutions for revenue assurance and prevention of nontechnical losses in the power distribution grid. In the next years, Siemens will support the Brazilian Electricity Regulatory Agency with the nation-wide introduction of smart metering. Stadtwerke München and Siemens Create Virtual Power Plant High-Level Congress The HVDC back-to-back link is a key element of the Black Sea Transmission Network linking the Georgian and Turkish power grids. Black Sea neighbors Georgia and Turkey have embarked on a partnership of mutual benefit for their respective power grids. While demand for energy is growing in Turkey, Georgia has surplus hydropower for sale. The solution is the Black Sea Transmission Network project, which will facilitate electricity transmission via a Siemens-made HVDC (high-voltage direct-current) backto-back link at Akhaltsikhe substation in Georgia connecting the Georgian 500-kilovolt power network with Turkey’s 400-kilovolt grid without a direct connection between the two. Other improvements to the existing network at Zestafoni and Gardabani substations are also part of the project, which was contracted by Energotrans in Tbilisi and is scheduled for completion in May 2013. It is anticipated that the deal will stabilize grids on both sides of the border and be of economic benefit to both countries. Living Energy · No. 7 | November 2012 85 In Short In Short Exhibition Asia Power Award Ocean Power Siemens Opens “Crystal” Center in London Siemens Supplies Benchmark Power Plants in China and Vietnam SeaGen Achieves 5 Gigawatt-Hours thecrystal.org The Crystal: world’s largest exhibition ­dedicated to the future of cities. 86 Living Energy · No. 7 | November 2012 Representatives of Shanghai ­Shenergy Lingang and Siemens ­receive their award. SeaGen, the world’s first commercial-scale, grid-connected tidal stream energy system, has achieved a new milestone of 5 gigawatt-hours of tidal power generation since starting ­operation at Strangford Lough in Northern Ireland in 2008. That means that the turbine, which works much like an “underwater windmill,” currently has the capacity to meet the annual power consumption needs for the equivalent of about 1,500 British households. The Siemens-owned system is one of the largest tidal stream power projects today. This latest milestone, adding an additional 2 gigawatt-hours of power since January 2012, is an exciting development for this proven technology, whose potential for commercial deployment as part of the future energy mix is now recognized. Global carbon reduction commitments are increasing demand for reliable marine current power. Experts are expecting double-digit annual growth rates for this sector up to 2020. The worldwide potential for power generated by tidal power plants is estimated at 800 terawatt-hours annually, or between 3 and 4 percent of global power consumption. Prizeworthy: Lilama and Siemens staff at the Asian Power Awards 2012. Shanghai Shenergy Lingang Goes for Gold at Asian Power Awards 2012 Optimized for maximum flexibility and efficiency, the Shenergy ­Lingang Combined Cycle Power Plant was lauded as “Best Gas Power Project of the Year” at the Asian Power Awards 2012. The plant plays an important role in stabilizing China’s power grid as the transition to renewable energy takes place over the next decade and beyond. Featuring high efficiency, quick speed, high flexibility and low emissions, this type of power plant helps to realize ambitious renewable energy targets. The power plant produces power at high efficiency levels that have become a milestone in China. For the project, Shanghai Electric adopted Siemens’ proven and advanced F-class gas turbines, power generators and the relevant auxiliary systems. Siemens Energy provided gas turbine key components, technical services and a long-term service program. The power plant also carried out a number of scientific and technological innovation projects that have been awarded six national innovation practice patents in China. Success in the award category Fast Track for Nhon Trach 2 CCPP With an installed capacity of approximately 760 megawatts at high efficiency, the Nhon Trach 2 Combined Cycle Power Plant will make an eco-friendly contribution towards alleviating the country’s power shortages. Nhon Trach 2 tops the contractually warranted figures for both power output and electrical efficiency, and also in terms of lower emissions. With this result, the power plant sets new quality benchmarks for Vietnam’s power industry. As the general contractor, Lilama constructed the power plant for the end customer Petro Vietnam Nhon Trach 2 Joint Stock Company. Siemens Fossil Power Generation supplied the power block including main components such as gas turbines, heat-recovery steam generators, the steam turbine, the generator, as well as instrumentation and controls. In energy, speed matters: The assembly of the power station was finished three months ahead of schedule meriting this year’s “Outstanding Fast Track Project” award. The SeaGen tidal stream energy system: proven technology for future commercial application. Steam Turbines Enhanced Industrial Steam ­Turbine Portfolio Photos: Siemens Siemens has opened its first center for ­sustainable urban development in London. At the heart of the Crystal is the world’s largest exhibition dedicated to sustainable urban development. The crystal-shaped building will serve as a conference center, dialog platform, and technology and innovation center all in one, bringing together political decision makers, infrastructure ­experts, and the general public in order to develop concepts for the cities of the 21st century. The Crystal, which covers an area of more than 6,300 square meters, is a model of energy efficiency. The facility consumes 50 percent less power and emits 65 percent less CO2 than comparable office buildings. Renewable energy sources satisfy the ­Crystal’s heating and cooling needs, a photovoltaic system generates green electricity, and rainwater is harvested for use. On the BREEAM and LEED international ­assessments for energy-efficient buildings, the Crystal will receive top scores (Outstanding and Platinum, respectively) – making it one of the greenest facilities in the world. The new Enhanced Platform steam turbine design is more efficient, allows more applications, and improves start-up time, availability, and maintenance. Siemens introduced two new developments in its industrial steam turbine portfolio at the POWERGEN Europe 2012 exhibition and conference in Cologne: the new Enhanced Platform steam turbine design concept and the new ­SST-111 industrial steam turbine. The Enhanced Platform design, which includes individual standardized modules and optimized blade geometries, will be deployed for ­Siemens industrial steam turbines with outputs between 15 and 250 megawatts, resulting in higher ­efficiency, faster start-up, improved availability, a broader range of ­applications, and greater ease of maintenance. In addition, Siemens – the market leader for small industrial steam turbines – has added a new turbine model for outputs of up to 12 megawatts to its portfolio: the SST-111. It combines the robustness and flexibility of a singlestage geared steam turbine with the higher efficiency of a multistage steam turbine, making it especially ideal for small decentralized power generating facilities. The multicasing design allows up to two controlled steam extractions for different purposes and the reheating of the steam. Living Energy · No. 7 | November 2012 87