Solar Power Sunny Prospects for Concentrated Photovoltaic Until recently, concentrated photovoltaics was still in its infancy. Now the technology has achieved market maturity, and thanks to its high efficiency is believed to have the very best growth prospects on the market for renewable energies. Text: Manuel Meyer Photos: Luis Díaz Díaz Illustration: Anna-Louise Bath F Record-Breaking Technology With a coefficient of 33.9 percent, proprietary CPV module prototypes developed by solar company Semprius hold the world record for efficiency. System characteristics for Semprius’ technology: Smallest cell (1 cell = 0.35 mm2) 18 Living Energy · No. 7 | November 2012 ower cost due to L highest ­concentration Highest efficiency due to tailored absorption (1,100×) (cell > 40% / module > 30%) rancisca Rubio points out of her office window: “If investments are made in this technology now, what we see outside is the future of the solar energy market.” Before us, across the grounds of the Spanish Institute of Concentration Photovoltaic Systems (ISFOC), stretches a sea of parabolic mirrors and lenses. Where olive trees used to stand on the sunbaked earth, today high-performance solar cells convert sunlight into electrical energy. The concentrated photovoltaic (CPV) test systems in Puertollano have a power of 800 kilowatts in the main site, plus 1,200 kilowatts in the second site to generate electricity. The location in the southern Spanish province of Ciudad Real is almost perfect for the solar electricity systems, says Francisca Rubio, the R&D Director at ISFOC. Since 2006, the state-run research and development center has defined CPV standards, implemented reliability measurements for companies, and financed test installations. Here on the border between CastileLa Mancha and Andalusia, there are few clouds in the sky. In summer, the temperatures regularly exceed 40° Celsius, and there is also adequate space for CPV systems. It is here that ISFOC tests CPV technologies from various suppliers from Spain and E ­ urope, but also from the USA and ­Asia − technologies that have long since ceased to be technologies of the f­ uture, as the electrical engineer points out. A concentrated photovoltaic system converts light energy into electrical energy in the same manner as conventional photovoltaic technology. The difference, however, lies in the additional use of an optical system that concentrates the broad spectral range of sunlight up to 1,000-fold onto highly efficient solar cells. Since a CPV module requires fewer cell area than a conventional PV module, it is more cost-efficient to use high-quality nonSi cells out of III-V semiconductors similar to inorganic LEDs in order to boost the performance. The efficiency of CPV modules is significantly higher than that of a conventional PV system. CPV Technology Has Achieved Market Maturity Thanks to the technological advances of recent years and the development of the photovoltaic market, CPV systems are now ready for large-scale production of electricity, according to ­Rubio. Powerful, high-performance solar cells are available, and new optical concepts and tracking systems have been developed. “The technology has now attained market maturity, and 2013 could be a decisive year for the continued development,” the ­scientist explains. The only obstacle to the success of CPV so far has been the lack of the “volume effect” that is necessary to reduce the price of the systems and hence make CPV competitive. It is precisely this “volume effect” that is now slowly starting to take effect. The number of CPV cell manufacturers has grown significantly over Living Energy · No. 7 | November 2012 19 Solar Power Europe Croatia Bosnia and Herzegovina Serbia Montenegro Bulgaria Macedonia Turkey Greece Albania Italy Portugal Spain France Cyprus DNI [kwh/m2] 2,500 2,000 North America Mexico USA 1,500 1,000 South America Peru Bolivia Chile Argentina Uruguay Paraguay Brazil 500 The Sun Belt Stretched across the earth’s “midriff” on both sides of the equator is the Sun Belt of countries that experience high degrees of direct insolation. It is in these countries that CPV is an especially attractive alternative to conventional photovoltaic systems. Is your country part of the Sun Belt? View an interactive map of the world showing levels of solar radiation for ­selected countries. Living Energy at 20 Living Energy · No. 7 | November 2012 North Africa Tunisia Egypt Libya Sudan Chad Niger Mali Mauritania Western Sahara Morocco Algeria the last two years. Above all in the USA, an increasing number of largescale CPV systems are being put into service. While the volume of electricity generated worldwide using CPV systems was just 25 megawatts in 2010, including 15 megawatts generated in Spain, it is today a ­ lready 65 megawatts. “In addition to the USA, an increasing number of CPV systems are currently being installed primarily in China, South Africa, France, and Italy. We’ve gotten the ball rolling,” says ­Rubio. The commercial use of CPV has begun and its growth potential is enormous. Rubio certainly does not want to place CPV above other sources of Middle East Turkey Syria Iran Kuwait Bahrain Iraq Saudi Arabia Jordan Israel Southern Africa Zambia Zimbabwe Botswana South Africa Namibia Angola renewable energy. Nevertheless, she believes that this technology may have the best growth perspectives of all renewable energy sources, because in addition to its high efficiency, which makes CPV cost-effective, it is the cleanest of all renewable energies. It is true that the worldwide generation of 65 megawatts of CPV electricity is still insignificant when compared with the approximately 30,000 megawatts generated using normal photovoltaic systems. But Rubio is certain that this could soon change if the prices for CPV electricity generation continue to fall and energy utilities and governments suddenly become aware Asia China India Australia Australia of the many advantages of the CPV technology compared to traditional PV or solar thermal systems. So far, PV systems have been more cost-effective because they operate using silicon, which is also used, for example, in the mobile telephone and television sectors; therefore, it was cheaper to manufacture PV systems. However, the price difference compared to CPV systems has decreased enormously. More Efficient with Reduced Loss of Quality While conventional solar systems are based on silicon cells or thin-film technologies, CPV uses technologies consisting of multiple-junction solar cells constructed of gallium indium phosphide, gallium indium arsenide and germanium with stacked, varying band-gap semiconductor materials. This significantly reduces energy losses compared to simple solar cells, and the solar radiation is used more efficiently. The thermal behavior of CPV cells is better, since they are smaller and are thus able to dissipate the heat better. “That’s why PV systems do not function as well as CPV systems under intense solar radiation. It’s the same with a computer: The warmer the PC chip becomes, the slower the computer runs,” explains Rubio, before men- Living Energy · No. 7 | November 2012 21 Solar Power Solar Power Types of Solar Energy Systems Solar thermal systems (CSP – concentrated solar power): Solar thermal power stations convert sunlight into heat. They have the advantage of storage capacity, but have higher operating and maintenance costs than PV and require a certain minimum size. Photovoltaic (PV) systems Solar electricity systems convert sunlight directly into electrical current using silicon solar cells. Concentrated photovoltaic (CPV) systems CPV systems work on the same principle as PV, but concentrate the sunlight up to 1,000-fold using mirrors and lenses onto small, but highly efficient multi-junction solar cells Categories of CPV: • Low concentration (LCPV) 20- to 40-fold concentration • Medium concentration (MCPV) 40- to 350-fold concentration • High concentration (HCPV) 350- to 1,000-fold concentration 22 Living Energy · No. 7 | November 2012 s­ upplied by CPV systems. Everything is now dependent on politics, the decisions taken and the power of the lobby. However, as soon as CPV will be able to achieve the price levels of normal PV systems through market volume, this technology offers many advantages, Francisca Rubio explains. ­ ther suppliers, which means that the o modules are better able to dissipate heat and therefore more efficient. “At the same time, using a relatively simple optical system, Semprius achieves an enormously high 1,100-fold light concentration,” says Martínez. The ­ISFOC expert was particularly surprised by the test result that showed that all the modules displayed virtually the same value, with a variation of less than 1 percent. “That is quite unusual,” Martínez notes. She thinks it is a “very promising technology,” which uses an innovative printing technique to produce very uniform, efficient and at the same time cost-effective cell modules. Minute Solar Cells with High ­Efficiency While commercial PV modules on ­average achieve an efficiency of around 18 percent, CPV modules achieve an average of 28 percent. “At the beginning of the year, our test array achieved a world-record efficiency of 33.9 percent using Semprius CPV modules,” says Rubio. The prototype supplied by the US PV company, in which Siemens Energy has been a strategic stakeholder since June 2011, has made it possible for the first time to convert more than one-third of the solar energy ­directly into electricity. Joe Carr, the Managing Director of Semprius, believes that the primary key to success is the fact that his young start-up company is strongly oriented towards ­development engineering. However, he doesn’t think that this benchmark ­result is anywhere near the achievable maximum. In the second half of this year, his company increasingly wants to manufacture prototypes for the coming commercialization in its newly constructed pilot plant in the US State of North Carolina and is fully convinced that by the end of the year even higher module efficiencies can be achieved. “I believe that by the year 2020, it will be possible to achieve cell efficiencies of up to 50 percent and module efficiencies of up to 40 percent,” says Joe Carr. Indeed, it seems that the CPV modules supplied by Semprius have considerable growth potential. María Martínez, who is in charge of the ISFOC research department responsible for the characterization of modules, gives Semprius top marks. The Semprius technology is quite different from that offered by other suppliers, according to the industrial engineer and expert in energy technologies. The substrate composition of the multiple junction is new. Additionally, Semprius uses considerably smaller solar cells than Access to the Market of the Future Photo: Angela Fernandez Francisca Rubio, R&D director at ISFOC, strongly believes in the m ­ arket chances of CPV. tioning another advantage of the CPV technology: “We’ve seen hardly any degradation of performance of the CPV systems over time for the moment, while PV systems work 3 percent less efficiently after the first year and ­degrade by 0.7 percent in each subsequent year.” Rubio anticipates that in the future, CPV could account for around 50 percent of all solar energy worldwide if investments are made in the market now. In the meantime, the R&D director of ISFOC estimates that by 2050, solar energy could perhaps also achieve an overall share of 50 percent of the worldwide energy market. In Spain, the global pioneer in terms of solar energy, solar energy already provides 3 percent of the total electricity production and according to Francisca Rubio this could grow to 10 percent by 2020, whereby 2 percent could be These were also the reasons that ­convinced Siemens to market the Semprius CPV technology, says Karsten Heuser, CPV Business Manager at Siemens Energy. Although the market for CPV systems is still in its infancy, the industry ­already anticipates an output of up to 6 gigawatts by the year 2020. “Naturally, CPV will remain a niche market within the field of renewable energy sources. However, thanks to its high efficiency and low costs, it could become a game changer in sun-intensive regions,” Heuser prophesies. During the last four years, sinking prices have already strongly boosted the CPV market. “And every new percentage point of efficiency reduces costs,” says Heuser, who believes that the worldwide CPV installations might reach 200 megawatts by the end of 2012. However, due to its high dependence on direct solar radiation, CPV can only be used in very sun-intensive regions, while its output is poor under conditions of diffused solar radiation with cloudy skies. Rubio does not think this factor will hamper the technology’s success on the solar energy market, but rather works as an advantage, “since there are more regions in the world with intensive solar radiation that are suitable for large photovoltaic arrays than otherwise.” Thus, it is particularly in the countries of what is known as the Sun Belt Comparing PV and CPV Systems Worldwide solar electricity production (2011): PV: 30,000 MW CPV: 65 MW Average efficiency of ­commercial and CPV systems: PV cells: PV modules: 18% CPV modules: 28% 18% CPV cells: 39% Distribution of CPV Installed Power USA: 35 MW Spain: China: 15 MW that CPV systems are of greater interest than traditional PV systems. This zone includes the southern parts of the USA and Mexico, Chile, Argentina, and parts of Brazil. China, India, Australia and South Africa are also situated in the Sun Belt. Europe’s Mediterranean countries and the Near East also offer good prerequisites. “CPV arrays, which are much smaller than conventional PV systems, are ideal for small countries such as Israel that have a great deal of sun, but very little space – or for countries such as Spain, where real estate prices tend to be high,” explains Rubio. Large Growth Potential in the Sun Belt Apart from the USA, she sees the greatest growth potential for CPV systems in North Africa. The Maghreb states and the Sahara desert offer practically unlimited space. Further- 4 – 5 MW South Africa, France, Italy, Portugal: 10 MW more, the technology has a financial advantage for the countries of this ­region, some of which are comparatively poor: In contrast to solar thermal systems, in order to work, CPV systems do not require water, which is an expensive and limited commodity in some of these countries. Conversely, normal PV systems are delivered to the countries in a completely assembled state, whereas the tracking systems for CPV systems have to be installed separately, which creates jobs for the local workforce. Thus, ­Rubio explains, CPV energy could cover up to 50 percent of the total energy production in North Africa. The only problem is the lack of well-developed electricity grids, since CPV electricity cannot be stored. p Manuel Meyer is a correspondent for the Austria Press Agency in Spain. Living Energy · No. 7 | November 2012 23