siemens.com/energy/transformers Designed to withstand Siemens GIC-safe power transformers Reliable under exceptional network conditions In every power supply network, transformers are strategic nodes. They are in operation in long­ distance lines and complex inter­ meshed power grids that must contend with exposure to quasistationary low-DC currents and even high-amplitude geomag­ netically induced currents (GIC) caused by recurrent solar magnetic disturbances. Siemens accepted the challenge and offers specially adapted design measures to im­ prove transformer performance and resistance capability under exceptional network conditions. Areas of GIC impacts GIC is a risk for electric infrastructures worldwide. The moment, intensity, and location of a GIC event cannot be precisely calculated. The shortest ­solar cycle is predicted for every eleventh year, so the next GIC event is forecast for 2012–2014. Solar wind effects: •GIC turbulence: can last for days, with alternating intensity and polarity •Basic GIC level 10–50 amp DC for minutes to hours •Extreme GIC peaks up to 200 amp DC in transformers Danger from outer space won’t harm Siemens power transformers – designed to withstand GIC events from solar wind and sunspots GIC – geomagnetically induced currents Space weather events like solar wind and sunspots cause geomagnetically induced currents. Electrically charged particles in both the magnetosphere and ionosphere experience enormous variations, influencing the earth’s magnetic field. • Coronal mass ejections create solar wind and charged particles • Interactions with the earth’s magnetosphere • Variations in the earth’s magnetic field of low (quasi-stationary) frequency (0.1 to 0.001 Hz) • Solar events follow 11-year cycles • Solar cycles of higher magnitude predicted for 2012–2014 • High latitude countries (Canada, Scandinavia, Russia) are particularly vulnerable to magneticfield turbulence (aurora borealis) Historic GIC events – the start of Siemens’ research In the year 1859, there occurred a solar superstorm known as the Carrington event, which was the most powerful solar storm in recorded history. Auroras were seen all around the world, telegraph ­systems worldwide failed, pylons threw sparks, and telegraph paper caught fire. On March 13, 1989, a geomagnetic storm caused the collapse of the Canadian Hydro-Québec power grid and, in a few seconds, six million people were left without power for nine hours, with significant economic loss. Since this GIC event, ­Siemens Transformers has been researching the phenomenon and developed GICsafe power transformer designs to reduce the risk of electric o ­ utage caused by these events. GIC and the grid High-voltage overhead transmission lines, earth-return paths, and grounded highvoltage HV windings are linked to geomagnetic field changes (dB/dt ... 200 to 400 nT/minute). The magnitude of GIC depends on: • Induced voltage (up to two to 10 V/mile) • Network topology • Resistivity of soil • High-voltage transmission line resistance • Angle between HV transmission line and magnetic field GIC flow from grounded transformer ­neutrals through the HV windings into the transmission lines with some impacts on the transformer. Answers for energy. Back effects from transformer on the grid • Higher magnetizing current – reactive power consumption up to 50 MVA • Harmonics may occur hotspot temperature in winding 75 10,0 9,0 8,0 70 7,0 65 6,0 5,0 60 4,0 3,0 55 2,0 1,0 50 0 5 10 15 20 25 30 35 time in min 40 hotspot @ 120A DC hotspot @ 200A DC 45 50 55 60 0,0 loss factor hotspot temperature in K EARTH SURFACE POTENTIAL GIC effects on transformers • Additional noise (15 to 20 percent enhancement) with characteristic spectrum: odd multiple frequencies of 60 Hz in spectra ... 300 Hz; 420 Hz). Example: Noise increase with 2 amp DC/Phase is 15 dB(A) • Tank vibrations • Critical eddy-loss heating in specific metallic parts • Tie bars near core are most vulnerable (even at low DC levels) • Clamping plate, tank cover, and windings are vulnerable at extremely high DC levels only How GIC calculations led to GIC-safe power transformer solutions From GIC calculability to transformer design reality Siemens Transformers began its GIC research in 1989, intensified the development of GIC-safe power transformers, and has been conducting out case studies and specific GIC tests since 1996. While the actual GIC event still cannot be calculated, today the calculation of their potential impact on transformers is highly advanced in terms of: • Heating of different structural parts • Winding hotspot increase for any given GIC on/off load cycle • Reactive power consumption in combination with analysis For a detailed examination of different GlC effects, two different calculation models are used. With transient FEM-3D (finite element method), hot spots in tie plates and clamping plates can be precisely identified, where eddy current heated these metallic parts. For GIC effects on the transformer in connection with the grid, transient electromagnetic network models are required. In this case, the transformer is modeled as a magnetic subsystem of the total grid to permit the determination of the reactive power consumption and harmonics of the current. In addition, network models deliver the potential to calculate eddy losses in single winding parts for a detailed winding hotspot calculation. Verification through testing The GIC-safe transformer is then put through its paces in the test lab. GIC-withstand capability is verified by: • DC and GIC injection tests with hotspot measurements • A DGA analysis before and after testing with specified acceptance levels is used to verify the success of the GIC-safe power transformer design. “For knowledge, too, itself is power” In GIC cases, Siemens’ expertise is unique and ensures GIC safety down to the smallest detail: • Specific steps to avoid critical heating caused by GIC are calculated using FEM • GIC-safe transformers are manufactured for up to 200 A extra DC capability • The use of non-magnetic steel inserts in tank base and clampings reduces high saturation levels at extreme DC levels, lowers eddy current losses, and prevents overheating due to lower specific losses Trick the GIC Since Siemens has succeeded in addressing GIC effects on power transformers, the grave “danger from outer space” that can seriously damage our electrical supply is no longer a threat. To keep customers’ power grids going, the choice must be the safest transformers and shunt reactors that can endure GIC impacts even at ­extreme DC levels. Published by and copyright © 2014: Siemens AG Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany Siemens AG Energy Sector Power Transmission Division Transformers Katzwanger Strasse 150 90461 Nuremberg, Germany www.siemens.com/energy Power Transmission Division Printed in Germany Dispo 19200 TH 101-140116 472581 DB 0714 siemens.com/energy/transformers