Chapter 4 Pure Bending INTRODUCTION Bending Stress W W A A B L Bending of Members made of Several Materials 30 Aluminum 5 0.5 TYP Brass Steel 2.5 24 Brass Aluminum 2.5 12 1.5 Cross-section, in Cross-section, in Stress Concentrations r r M M D d M M D d 2r Introduction 4-1 Eccentric Axial Loading in a Plane of Symmetry P Unsymmetric Bending My My My Mx Mx Mx 4-2 Introduction BENDING STRESS L Bending Stress 4-3 BENDING STRESS- continued y z σx = − 4-4 y x z x My I Bending Stress SECTION MODULUS y −σ 2 c2 z c1 x σ1 y h x b σx = − Section Modulus My M =− I S 4-5 Example Find the maximum bending stress at section a-a (3 m from A) of the W150x29.8 beam. Units: N, m. 4000 4000 4000 a B A A a 1.5 6 1.5 W150x29.8 Area, A = 3790mm Depth, d = 157 mm Flange Width, b f = 153mm Flange Thickness, t f = 9.3mm Web Thickness, t w = 6.6mm 2 I x = 17.2 x106 mm 4 I y = 5.56 x106 mm S x = 219 x103mm 4 3 S y = 72.7 x103mm 4-6 3 Example Find the bending stresses at the wall at points A and B for a 6" pipe with a wall thickness of 0.125". Units: lb, ft. 2000 A B 3 Cross-section 4-7 Example Find the bending stresses at the wall at points A and B for the W6x20 beam. Units: lb, ft. 2000 A B 3 Cross-section W6x20 Area, A = 5.87in Depth, d = 6.20in Flange Width, b f = 6.02in Flange Thickness, t f = 0.365in Web Thickness, t w = 0.260in 2 I x = 41.4in I y = 13.3in 4 4 S x = 13.4in 3 S y = 4.41in 4-8 3 Example Find the bending stresses at the wall at points A and B for the C6x13 beam. Units: lb, ft. 200 A 3 B Cross-section C6x13 Area, A = 3.83in Depth, d = 6.00in Flange Width, b f = 2.16in Flange Thickness, t f = 0.343in Web Thickness, t w = 0.437in 2 I x = 17.4in I y = 1.05in 4 4 S x = 5.80in 3 S y = 0.642in 3 x = 0.514in 4-9 Example Find the maximum bending stress at section a-a (3 m from A) of the W150x29.8 beam. Units: N/m, m. 200 a 200 A A B a 6 W150x29.8 Area, A = 3790mm Depth, d = 157 mm Flange Width, b f = 153mm Flange Thickness, t f = 9.3mm Web Thickness, t w = 6.6mm 2 I x = 17.2 x106 mm 4 I y = 5.56 x106 mm S x = 219 x103mm 4 3 S y = 72.7 x103mm 4-10 3 Example The sign is subjected to a wind force of 250 lb at it’s centroid 7' from the center of the column. The column has an outside diameter of 10" and a wall thickness of 0.25". Considering only this force, determine the maximum bending stress. Units: ft. 7 ENGINEERING WAY NEXT EXIT 30 A Front View Side View 4-11 PARALLEL-AXIS THEOREM MOMENTS OF INERTIA PARALLEL-AXIS THEOREM y I x = ∑ ( I x′ + Ad y2 ) I y = ∑ ( I y′ + Ad x2 ) x EXAMPLE t (uniform thk.) a/2 x x a/2 b 4-12 Parallel-Axis Theorem Example The simply-supported beam below has a cross-sectional area as shown. Determine the bending stress that acts at points c and d, located at section a-a (3 m from A). Units: N/m, mm (uno). 5000 5000 A a A B a 6m 20 c 150 15 20 150 250 d 4-13 Example The member is designed to resist a moment of 5 kip•in about the horizontal axis. Determine the maximum normal stress in the member for the two similar cross-sections. Units: in. 1.5 3 0.5 0.25 4-14 Example Compare the bending stresses between the two cases for a moment about the horizontal axis. Case 1 is a simple solid cross-section, whereas case 2 is made up of 3 identical boards. The 3 boards aren’t connected together and simply rest on one another. Units: in. 1.5 3 Case 1 1.5 3 Case 2 4-15 Example The two beams are connected by a thin rigid plate on the top and bottom side of the flanges. Find the bending stresses at the wall at points A, B and C for the W6x20 beam. Units: lb, ft 2000 A, C A C B B 3 Cross-section W6x20 Area, A = 5.87in Depth, d = 6.20in Flange Width, b f = 6.02in Flange Thickness, t f = 0.365in Web Thickness, t w = 0.260in 2 I x = 41.4in I y = 13.3in 4 4 S x = 13.4in 3 S y = 4.41in 4-16 3 Example The two beams are connected by a thin rigid plate on the top and bottom side of the flanges. Find the bending stresses at the wall at points A, B and C for the W6x20 beam. Units: lb, ft A, C A C B 2000 2000 B 3 Cross-section W6x20 Area, A = 5.87in Depth, d = 6.20in Flange Width, b f = 6.02in Flange Thickness, t f = 0.365in Web Thickness, t w = 0.260in 2 I x = 41.4in I y = 13.3in 4 4 S x = 13.4in 3 S y = 4.41in 3 4-17 Example The two beams are connected by bolts through the flanges. Find the bending stresses at the wall at points A and B for the W6x20 beam. Units: lb, ft 2000 A B A 3 B Cross-section W6x20 Area, A = 5.87in Depth, d = 6.20in Flange Width, b f = 6.02in Flange Thickness, t f = 0.365in Web Thickness, t w = 0.260in 2 I x = 41.4in I y = 13.3in 4 4 S x = 13.4in 3 S y = 4.41in 4-18 3 Example The two beams are connected by bolts through the flanges. Find the bending stresses at the wall at points A and B for the W6x20 beam. Units: lb, ft A A 2000 2000 B 3 B Cross-section W6x20 Area, A = 5.87in Depth, d = 6.20in Flange Width, b f = 6.02in Flange Thickness, t f = 0.365in Web Thickness, t w = 0.260in 2 I x = 41.4in I y = 13.3in 4 4 S x = 13.4in 3 S y = 4.41in 3 4-19 Example The simply-supported beam below has a cross-sectional area as shown. Determine the bending stress that acts at points c and d, located at section a-a (3 m from A). Units: N/m, mm (UNO). 5000 5000 A a A a 6m B 150 30 c 100 d 24 Cross-section 4-20 BENDING OF MEMBERS MADE OF SEVERAL MATERIALS y y N.A. εx σx σ x = −n Bending of Members Made of Several Materials My I 4-21 Example Find the stress in each of the three metals if a moment of 12 k-in is applied about the horizontal axis. E (aluminum)= 10E6, E(steel)= 30E6, E (brass)= 15E6 psi. Units: in. Aluminum 0.5 TYP Brass 2.5 Steel Brass Aluminum 1.5 4-22 Example A W150x29.8 wide flange beam is reinforced with wood planks that are securely connected to the flanges. Esteel/Ewood= 20. If the allowable stresses in the wood and steel are 4.5 MPa and 52 MPa, respectively, determine the allowable distributed load w based on section a-a (3 m from A). Units: N/m, mm (UNO). 153 w w a 40 A Cross-section A B a 6m W150x29.8 Area, A = 3790mm Depth, d = 157 mm Flange Width, b f = 153mm Flange Thickness, t f = 9.3mm Web Thickness, t w = 6.6mm 2 I x = 17.2 x106 mm 4 I y = 5.56 x106 mm S x = 219 x103mm 4 3 S y = 72.7 x103mm 3 4-23 Example Two steel plates are securely fastened to a 6"x10" wood beam. Esteel/Ewood= 20. Knowing that the beam is bent about the horizontal axis by a 125 kip-in moment, determine the maximum stress in (a) the wood, (b) the steel. Units: in. 2 TYP 0.375 TYP Cross-section 4-24 Example Determine the stress in the concrete and steel if a moment of 1500 kip-in is applied about the horizontal axis. Area of steel= 3.14 sq. in. E (steel)= 30E6 psi, E (concrete)= 3.75E6 psi. Units: in. 30 5 24 2.5 12 Cross-section 30 Cross-section 4-25 Example Determine the required steel area for the beam to be balanced. Allowable stress in the steel and concrete are 33,000 and 3,000 psi respectively. E (steel)= 29E6 psi, E (concrete)= 3.5E6 psi. Units: in. 22 8 Cross-section Cross-section 4-26 STRESS CONCENTRATIONS r r M M M d D d D σ max ⎛ My ⎞ =k⎜ ⎟ ⎝ I ⎠ 3.0 2r 3.0 r D/d= 3 2.8 2.6 M d D 2.0 1.8 2 2.6 2.2 k 1.1 1.6 M M d D 1.5 1.2 2.4 1.5 1.2 2.2 r 2.8 M 2 2.4 k M 2r 1.1 2.0 1.8 1.6 1.4 1.0 0 0.05 0.10 0.15 1.05 1.4 1.02 1.01 1.2 1.2 0.20 0.25 0.30 r/d Stress-concentration factors for flat bars with fillets under pure bending 1.0 0 0.05 0.10 0.15 0.20 0.25 0.30 r/d Stress-concentration factors for flat bars with groves under pure bending Ref.: W.D. Pilkey, Peterson’s Stress Concentration Factors, 2nd ed., John Wiley and Sons, New York, 1997 Stress Concentrations 4-27 Example For the 13 mm thick plate, determine the largest bending moment that can be applied if the allowable bending stress is 90 MPa. Units: mm. R6 M M 100 150 3.0 2.6 M M 2 2.4 d D 1.5 1.2 2.2 k r D/d= 3 2.8 2.0 1.8 1.1 1.6 1.4 1.02 1.01 1.2 1.0 0 0.05 0.10 0.15 0.20 0.25 0.30 r/d Stress-concentration factors for flat bars with fillets under pure bending Ref.: W.D. Pilkey, Peterson’s Stress Concentration Factors, 2nd ed., John Wiley and Sons, New York, 1997 4-28 Example For the 7/8" thick plate, determine the largest bending moment that can be applied if the allowable bending stress is 24,000 psi. Units: in. R0.375 M M 4 6 .75 3.0 r 2.8 2 2.6 M 2.2 d D 1.5 1.2 2.4 k M 2r 1.1 2.0 1.8 1.6 1.05 1.4 1.2 1.0 0 0.05 0.10 0.15 0.20 0.25 0.30 r/d Stress-concentration factors for flat bars with groves under pure bending Ref.: W.D. Pilkey, Peterson’s Stress Concentration Factors, 2nd ed., John Wiley and Sons, New York, 1997 4-29 ECCENTRIC AXIAL LOADING IN A PLANE OF SYMMETRY P P M In general, σx = 4-30 P My + A I Eccentric Axial Loading in a Plane of Symmetry Example For the solid rectangular bar, determine the largest load P that can be applied based on a maximum normal stress of 130 MPa. Ignore any stress concentrations. Units: mm. P a P P b a b 100 50 125 Section a-a 125 Section b-b P 4-31 Example The three loads are applied at the end of the W6x20 beam. Find the normal stress at the wall at point A for the beam, (a) if all three loads are applied, (b) the bottom load is removed. Units: lb, ft. A 20000 A 20000 20000 3 Cross-section W6x20 Area, A = 5.87in Depth, d = 6.20in Flange Width, b f = 6.02in Flange Thickness, t f = 0.365in Web Thickness, t w = 0.260in 2 I x = 41.4in I y = 13.3in 4 4 S x = 13.4in 3 S y = 4.41in 4-32 3 Example The 100 mm diameter solid circular bar has an eccentric load P applied. Determine the maximum location x that the load can be placed without inducing any tensile stresses. Units: mm. x P 4-33 Example Compute the maximum tension and compression stresses located at section a-a. Units: N, mm (UNO). 2m 400 a 125 B A a 6m 8 (uniform) 100 60 Section a-a 400 a 125 A a 4m 4-34 UNSYMMETRIC BENDING My σx = − Mz σx = My Mz y Myz + Iz Iy P Mz y M yz − + A Iz Iy My My Mz Mz Mz Unsymmetric Bending 4-35 Example For the W6x20 section, determine the normal stresses at A and B. Units: kip•in. 60 B A 45 W6x20 Area, A = 5.87in Depth, d = 6.20in Flange Width, b f = 6.02in Flange Thickness, t f = 0.365in Web Thickness, t w = 0.260in 2 I x = 41.4in I y = 13.3in 4 4 S x = 13.4in 3 S y = 4.41in 4-36 3 Example For the WT18x150 section, determine the normal stresses at A, B and C. Units: k•in. 700 A B 1500 C WT18x150 Area, A = 44.10in Depth, d = 18.4in Flange Width, b f = 16.7in Flange Thickness, t f = 1.68in Web Thickness, t w = 0.945in 2 I x = 1230in I y = 648in 4 4 S x = 86.1in 3 S y = 77.8in 3 y = 4.13in 4-37 Example For the channel section, determine the normal stresses at A and B. Units: kN•m, mm. A 10 15° 220 20 TYP B 12 100 4-38 Example For the L76x76x12.7 angle section, determine the normal stresses at A and B. Units: N•m. A 400 Area, A = 1770mm d = b = 76mm x = y = 23.6mm Thickness, t = 12.7 mm 2 I x = I y = 0.915 x106 mm 4 rz = 14.8mm B 4-39 SUMMARY Bending Stress W σx = − A B My M =− I S L Bending of Members made of Several Materials 30 Aluminum 5 0.5 TYP Brass Steel 2.5 σ x = −n Brass My I 24 Aluminum 2.5 12 1.5 Cross-section, in Cross-section, in Stress Concentrations r r M M M D M d D d 3.0 M M 2 2.4 d D 2r 1.5 1.2 2.2 k r D/d= 3 2.8 2.6 2.0 1.8 1.1 1.6 1.4 1.02 1.01 1.2 1.0 0 0.05 0.10 0.15 0.20 0.25 0.30 r/d Stress-concentration factors for flat bars with fillets under pure bending 4-40 Summary SUMMARY Eccentric Axial Loading in a Plane of Symmetry P σx = P My − A I Unsymmetric Bending My My My Mz Mz Mz σx = Summary P Mz y M yz − + A Iz Iy 4-41