FOOD SPOILAGE & PRESERVATION EHVH 441 Food Protection 1. FOOD SPOILAGE Food must be in the desired state to be considered edible: neither spoiled nor contaminated; even rats reject bad food! It must have the THREE FREEDOMS from: 1. Objectionable chemical and physical changes seen and unseen 2. Contamination and pollution 3. Biological problems Therefore, preservation must succeed in: ► Destroying existing pathogens ► Inhibiting growth of surviving microorganisms ► Preventing re-entry of microorganisms and contamination SPOILED: foods which undergo undesirable change or contain objectionable material. →Spoiled: organoleptically noticeable damage; compromised quality which renders food undesirable to eat or inedible: moldy, squishy, discolored, smelly, obviously rotten. Also under ripe, overripe to point of inedibility CONTAMINATION / ADULTERATION: →Contaminated: unsafe, in a potentially dangerous condition due to possibly invisible bacteria, viruses, parasites, toxins, chemicals, any adulterant, etc. Chemical Metals: usually dissolved by the food’s pH Chemicals, PCBs, PBBs, etc.: accidentally introduced into food Industrial or cleaning chemicals: usually accidental Extraneous material Detritus: miscellaneous things that don’t belong in food e.g., stones Foreign objects: pieces of machinery/equipment, bolts, wires, glass Man-made toxicants Growth enhancers fed to animals or plants to encourage rapid growth or larger size; diethyl stilbestrol (DES) Pesticide residues from pest control; Temik (aldicarb) insecticide wrongly used on watermelons, cucumbers Antibiotic residues: fed to animals to enhance growth Additives: approved chemical added to food for a specific purpose, e.g., sulfites to extend shelf life Feeds: prions from sheep parts recycled into cattle feed; cause vCJD Recycling chicken parts into feed spread salmonella into flocks Fertilizers: animal waste fertilizers may add fecal bacteria to foods 1 BIOLOGICAL PROBLEMS Biochemical: Enzymes causing: Rancidity: breakdown of fat molecules into butyric acid Autolysis: a food decomposing itself, e.g., shrimp smelling like ammonia, red meat beginning to rot, smelling, looking slimy Insect / rodent activity Gnaw/damage food, packaging Contaminate with feces, urine, body parts Consume food needed for humans Microorganisms & parasites (in relative ascending order of importance in the USA; variable elsewhere in world) Microbes: Yeasts: spoil food; cause off-tastes; a “high” flavor; overt noticeable colonization of food Molds: moldy taste, odor, appearance; potentially toxic products Parasites: capable of infecting humans Bacteria: rot food; produce infections and toxicants Viruses: cause human infections 2. SPOILED FOOD IS DETECTED ORGANOLEPTICALLY BY: A. Sight: Appearance, color, structure B. Smell: Odors C. Taste: Flavor changes D. Texture: Squishy, no longer firm Laboratory testing may provide objective evidence of spoilage. 3. CAUSES OF FOOD SPOILAGE: OBJECTIONABLE CHEMICAL & PHYSICAL CHANGES A. B. C. D. E. F. G. Biological: bacteria, molds, yeast Enzymes: autolysis (self-digesting e.g., seafood going bad, e.g., crab meat) Oxidation: produces off-taste, color or odor (cut potatoes, bananas turning brown) Freezing: turns food either dry or slushy when thawed (crystals break cell walls) Heating: overcooks and destroys taste and quality Drying: makes food undesirable Pressure: crushes, bruises allowing fungi an easy place to colonize 4. FOOD COMPOSITION INFLUENCES THE TYPE OF SPOILAGE AND THE RATE OF CHANGE A. Carbohydrates: sugars, starches ferment, turn bitter and emit gas, vinegar B. Proteins: amino acids decay into cadaverine, ptomaines, saurine C. Fats: complex lipids turn “rancid” but usually very slowly 2 5. ENVIRONMENTAL CONDITIONS AFFECTING SPOILAGE A. B. C. D. Nutrients Inoculum and growth curve Water activity = AW Oxygen reduction potential E. F. G. pH Temperature Inhibitors define potentially hazardous foods affect lag phase length moisture available for microbes to use determines whether aerobic or anaerobic growth is possible acid, near neutral, or alkaline may control rate <32oF, <41oF, >140oF preservatives, e.g., sodium benzoate 6. FOOD SPOILAGE AND FOODBORNE ILLNESS PRINCPLES A. Environmental conditions affecting spoilage equally affect pathogens. B. If food is spoiled by microbial action, it is also possible that foodborne illness-causing bacteria, if present, would grow and multiply. C. Absence of evidence is not evidence of absence; i.e., absence of obvious spoilage does not assure that food is free of FBI-causing pathogens or toxins, and safe. 7. Food preservation = prevention of spoilage Stopping food spoilage by preservation techniques is stopping the action of biological agents (bacteria, yeast, molds), autolytic enzymes and oxidation without detracting from foods’: 1. Wholesomeness 2. Acceptability 3. Nutritive value 8. PRESERVATION METHODS A. Heat: 1. 2. 3. using high temperatures (adding heat) Pasteurization -- limited heat treatment: 174°F / 20 seconds; 280°F / 2 sec. Boiling Canning -- achieving commercial sterility: the destruction of all pathogens and spoilage organisms in the food but NOT ALL LIFE, e.g., some spores survive. PROBLEM: if underprocessed and spoilage organisms (normally spore formers) are not destroyed in canning, spoilage inside cans may produce: a. Flat sour = acid formed but no gas (no swelling) b. Springer = acid formed and minimal gas produced (one end swells) c. Sweller = acid and gas formed (both ends swell) PROBLEM: if underprocessed, some canned or otherwise packaged (reduced oxygen packaged (ROP) foods can support Clostridium botulinum organisms and cause botulism. CODE NUMBERS stamped on the lid of canned foods and other packaged foods allow for fast identification, tracebacks and recalls. 3 B. Cold: using low temperatures (removing heat) 1. Refrigeration at 32o - - 38oF ►Does not kill ►Reduces or stops organisms’ multiplication rate 2. Freezing <32oF /0°C Lethal to some parasites if temperature low enough and if held for long enough time C. Fermentation: sugars →acids (pH is the limiting factor) D. Reduce available moisture (lower the water activity = Aw) 1. Drying 2. Smoking 3. Osmotic pressure: sugar/salt 4. Freeze drying E. Chemical preservation 1. Smoking 2. Sodium benzoate 3. Nitrites 4. Sulfites F. Oxygen exclusion Remove, reduce or simply exclude O2 or replace it with N2 1. Canning in glass, plastic or metal 2. Reduced Oxygen Packaging (ROP) 3. Air-tight shrink wrap plastic G. Ultra-high pressure Up to 111,000 psi (16 million lbs/ft2) pressure against microorganisms H. Irradiation 1. Limited to specific foods: primarily chicken, fruits, vegetables, and spices, ground beef. • Level of X-ray or gamma radiation exposure is restricted to useful level. 2. Irradiation is most effective in destruction of insects and their eggs; trichina worms; stopping potato, onion sprouting, and extending shelf life. • Ineffective against viruses, prions. 3. CONCERN: chemical changes that occur in some foods from radiation treatment may result in the production of unique, possibly harmful radiolytic products. • Public fear #1: some unknown but potentially carcinogenic radiolytic products may be formed. 4. CONCERN: Quality control: taste and texture problems. High doses ruin palatability. 5. CONCERN: public acceptance. Fear of the “R” word. 9. PACKAGING A. Protection of foods from contamination after processing B. Retain quality and safety produced by processing C. Concern: migration of chemicals in the packaging materials into the food D. Concern: creation of hazardous microenvironments for bacterial growth E. Extend shelf life (maintain freshness) F. Maintain pleasing appearance and induce customers to buy 3 Food Spoilage and Preservation HO.doc 11/13/09 4