SEF024 INTRODUCTION TO ENGINEERING Chaper 1: Forces and moments in beams A beam is any of various relatively long pieces of metal, wood, stone, etc., manufactured or shaped especially for use as rigid members or parts of structures or machines. Pilar Garcia Souto School of Engineering and Materials Science m.garciasouto@qmul.ac.uk Lectures: Thursdays 1-2pm, 3-5pm Workshop: Thursdays 5-6 pm Drop in sessions: Monday, Wednesday and Friday 12-2pm in FB 2.38 Drop in sessions with Pilar: Monday or Friday 12-2pm in FB 2.38 (to be updated every week) Examples of how beams can be found A beam can be part of: • a building, • an aircraft wing, • vehicle axle, • artificial limb. c) RIGIDLY SUPPORTED a) SIMPLY SUPPORT M R M R R R b) CANTILEVER M Where R is the support reaction. M is the support reaction. R QUESTION Find the support reactions and support moments in the following beams Steps: 10 N 3m 1) SOLUTIONS 1) Define reference system for forces and moments 3m + R 10 N 2) 6m 5m Note) Moment is defined as MOMENT = FORCE x DISTANCE 2) There must be force and moment equilibrium, that means: ΣFx = 0 12 N 3) + R ΣFy = 0 1m ΣM = 0 Balance of horizontal forces Balance of vertical forces Balance of moments at any point Solving these equations we can solve all the beam problems in this course, so it is worth to remember them!!! R R 1 SOLUTIONS (1) SOLUTIONS (2) 10 N 3m A 10 N M 3m 6m A R1 R2 RESOLVING VERTICALLY (Balance of vertical forces) ΣFy = 0 R1 + R2 - 10 = 0 ΣFy = 0 (eq. 1) RESOLVING HORIZONTALLY (Balance of horizontal forces) ΣFx = 0 R RESOLVING VERTICALLY (Balance of vertical forces) does not give us any extra information in this case TAKING MOMENTS ABOUT A (Balance of moments) ΣM = 0 - 10 . 3 + R2 . 6 = 0 (eq. 2) SOLVING THE SYSTEM OF (eq. 1 & 2) R - 10 = 0 R = 10 N RESOLVING HORIZONTALLY (Balance of horizontal forces) ΣFx = 0 does not give us any extra information in this case TAKING MOMENTS ABOUT A (Balance of moments) M - 10 x 6 = 0 M = 60 N.m ΣM = 0 R2 = 5 N ; R1 = 5 N SOLUTIONS (3) 12 N ALTERNATIVELY, TAKING MOMENTS ABOUT B 5m A 1m R1 B - 6 R1 + 1 x 12 = 0 R1 = 2N R2 RESOLVING VERTICALLY (Balance of vertical forces) ΣFy = 0 R1 + R2 - 12 = 0 (eq. 1) RESOLVING HORIZONTALLY (Balance of horizontal forces) ΣFx = 0 does not give us any extra information in this case TAKING MOMENTS ABOUT A (Balance of moments) ΣM = 0 - 12 . 5 + R2 . 6 = 0 (eq. 2) SOLVING THE SYSTEM OF (eq. 1 & 2) R2 = 10 N ; R1 = 2 N UNIFORMLY DISTRIBUTED LOAD (UDL) Finding the reactions (Force and moment) The load may be spread evenly over all or part of the beam rather than applied just at a point. For example the floor load in: • a building • an airplane's cargo hold • a lorry trailer 100 N W = 120 Kg Convert the UDLs into point forces and place them in the centre of pressure of each UDL. Then calculate reactions as normal 100 N Equivalent free body diagram F = 1200 N M 3m 2m 1m Case A 6m 1m B 100 N Free body diagram M R F = 200 N/m * 6 m = 1200 N RESOLVING VERTICALLY (Balance of vertical forces) UDL 200 N/m R - 1200 - 100 = 0 5m (FBD) 1m R = 1300 N TAKING MOMENTS ABOUT A (Balance of moments) M - 1200 x 3 - 100 x 5 = 0 M = 4100 N.m R 2 SHEAR FORCE DIAGRAM (SFD) This diagram represents the shear forces within the beam which occur as a result of applying external forces on it. Shear force is plot against position along the beam. Shear stress is uniform across a section. It produces a uniform cutting failure. The calculation of the SFD leads to: - a better understanding of what is happening within the beam - find out which sort of bending would occur - find out how likely is it of breaking under that pressure When drawing the SFD make sure you fully define it, that is: - indicate the position at which a significant change occurs - the values of the forces at each point Convention: Force up on left is POSITIVE. Force down on left is NEGATIVE. For S.F.D. start left and follow the force arrows. SOLUTIONS (1) SOLUTIONS (2) 10 N 3m 10 N M 3m 6m A RB = 5 N RA = 5 N R = 10 N SFD SFD SF(N) SF(N) 10 N 5 N 3 6 x (m) 3 6 x (m) -5 N BENDING MOMENT DIAGRAMS (BMD) SOLUTIONS (3) 12 N Bending is caused when a load is applied on the beam, in a location remote from the support. 1m 5m L RB = 10 N RA = 2 N L SFD F(N) 2 N 5 - 10 N 6 x (m) A bending moment diagram (BMD) is used to find the position where bending is most critical. • A BMD plots along the length of the beam the moment causing bending. 3 • The position along the beam is plotted horizontally. • The bending moment is plotted vertically. A bending moment is negative when the moment on the left of the section is anticlockwise and that on the right is clockwise. • To plot a BMD you start at one end of the beam and calculate the moment at key points as you move to the other end of the beam. x SIGN CONVENTION A bending moment is positive when the moment on the left of the section is clockwise and that on the right anticlockwise. M M x THIS IS ALSO CALLED HOGGING x M M Why bothering? BENDING FAILURE x THIS IS ALSO CALLED SAGGING SOLUTIONS (1) 3m A BMD M (N.m) 10 N 3m C 15 B 3 x (m) 6 RB = 5 N RA = 5 N FROM EARLIER RA = RB = 5N SFD Calculating the bending moment (working from left to right) AT A MOMENT = R1 x 0 = 0 AT C MOMENT = R1 x 3 - 10 x 0 AT B MOMENT = R1 x 6 - 10 x 3 Note that the BMD is the integral of the SFD SF (N) 5 N = 15 N.m 3 6 x (m) -5 N = 30 - 30 = 0 SOLUTIONS (2) 10 M A C 3m BMD M (N.m) B A 3m C 3 FROM EARLIER M = 60 Nm AND R = 10 N x (m) - 60 Nm MOMENT = -M = -60 N m AT C 6 - 30 Nm R AT A B MOMENT = -60 + R x 3 SF (N) Note that the BMD is the integral of the SFD SFD 10 N = - 30 N m AT B MOMENT = -60 + R x 6 3 6 x (m) = 0Nm 4 SOLUTIONS (3) BMD M (N.m) 12 N 10 5m A 1m D B 5 R1 x (m) 6 R2 FROM EARLIER R1 = 2N R2 SFD = 10N Note that the BMD is the integral of the SFD SF (N) AT A MOMENT = R1 x 0 AT D MOMENT = R1 x 5 = 2 N 0 5 = 10 N.m AT B MOMENT x (m) 6 - 10 N = R1 x 6 -12 x 1 = 12 – 12 = 0 10kN IN SUMMARY 2m M 2m LOADING 5kN R 5kN S.F.D. +ve +5kN S.F.D. -5kN B.M.D. - ve 10kNm B.M.D. WEIGHT OF THE BEAM QUESTION: solve the following case The weight of the beam can not be neglected in many of the cases. It can be considered like an extra UDL load such that it spreads evenly over all the beam rather than being applied just at a point. W = 1200 kg A B 6m M UDL 2 kN/m FBD 6m R F = 12 kN M Equivalent FBD 3m 3m R TOTAL FORCE = 1200 kg * 10 N/kg = 12000 N = 12 kN UDL = LOAD / DISTANCE = 12 kN / 6m = 2 kN/m LINE OF ACTION IS IT´S MIDPOINT, i.e. 3 m FROM A. 5 Finding reaction moment and reaction force LOADING RESOLVING VERTICALLY (Balance of vertical forces) ΣFy = 0 R - 12 = 0 R = 12 kN 12 kN RESOLVING HORIZONTALLY (Balance of horizontal forces) ΣFx = 0 does not give us any extra information in this case + ve TAKING MOMENTS ABOUT A (Balance of moments) ΣM = 0 M - 12 . 3 =0 S.F.D. M = 36 kN.m Finding moments along the beam AT A MOMENT = -36 kN.m AT 2m MOMENT = -36 + 12 x2 - (2x2) 1 (looking to the left) AT 4m MOMENT = -36 + 12(4) – (4x2) 2 (looking to the left) -4 - ve B.M.D. - 16 = -16 kN.m (looking to the right) -36 kN.m = -4 kN.m (looking to the right) Similarly, for simply supported beam TYPICAL S.F.D. AND B.M.D. with weight included FBD Chaper 1 (continuation): Practical case when weight of the beam is considered S.F.D. B.M.D Finding reaction moment and reaction force (1) CANTILEVER RESOLVING VERTICALLY (Balance of vertical forces) W = 1200 kg A B 6m M ΣFy = 0 ΣFx = 0 FBD 6m ΣM = 0 Equivalent FBD R TOTAL FORCE = 1200 kg * 10 N/kg = 12000 N = 12 kN UDL = LOAD / DISTANCE = 12 kN / 6m = 2 kN/m M - 12 . 3 =0 M = 36 kN.m Finding moments along the beam F = 12 kN 3m does not give us any extra information in this case TAKING MOMENTS ABOUT A (Balance of moments) R 3m R = 12 kN RESOLVING HORIZONTALLY (Balance of horizontal forces) UDL 2 kN/m M R - 12 = 0 AT A MOMENT = -36 kN.m AT 2m MOMENT = -36 + 12 x2 - (2x2) 1 (looking to the left) = -16 kN.m (looking to the right) AT 4m MOMENT = -36 + 12(4) – (4x2) 2 (looking to the left) = -4 kN.m (looking to the right) LINE OF ACTION IS IT´S MIDPOINT, i.e. 3 m FROM A. 6 (2) SIMPLY SUPPORTED W = 1200 kg, lenght = 6 m LOADING Case TOTAL FORCE = 1200 kg * 10 N/kg = 12000 N = 12 kN UDL = LOAD / DISTANCE = 12 kN / 6m = 2 kN/m 12 kN UDL 2 kN/m FBD + ve S.F.D. R R F = 12 kN -4 - ve B.M.D. 3m - 16 Equivalent FBD 3m R1 R2 -36 kN.m LINE OF ACTION IS IT´S MIDPOINT, i.e. 3 m FROM A. Finding moments along the beam (continuation) Finding reaction forces RESOLVING VERTICALLY (Balance of vertical forces) ΣFy = 0 AT 4m MOMENT = 6 x 2 - (2x2) x 1 = 8 kN.m (looking to the right) R1 + R2 - 12 = 0 TAKING MOMENTS ABOUT A (Balance of moments) - 12 ΣM = 0 x 3 + R2 x 6 = 0 F = 8 kN 1m 1m R1 = 6 kN Finding moments along the beam AT A 4m MOMENT = 0 kN.m (looking towards the left) AT 2m MOMENT = 6 x 4 - (4x2) x2 = 8 kN.m (looking to the right) F = 4 kN F = 8 kN 1m 2m 2m Equivalent FBD 2m 6 kN 6 kN AT 6m MOMENT = 0 kN.m (looking towards the right) Point of interest x = 3m 2m Equivalent FBD 4m 6 kN F = 4 kN R2 = 6 kN 6 kN AT 3m MOMENT = 6 x 3 + (2x3) x 1.5 = 9 kN.m (looking to the right) This is the maximum bending moment because it is when shear force is zero (3) TIPICAL CASE EXAMPLE: beam with weight and external loads 6 kN S.F.D. 3m A beam of length 5 m and weight 10 N is simply supported at the corners. A pointed load of 8 N is placed at 1 meter from the left corner. Find out the SFD and BMD. Which is the maximum bending moment? - 6 kN TOTAL WEIGHT = 10 N UDL = LOAD / DISTANCE = 10 N / 5m = 2 N/m UDL=2 N/m 8N 1m 9 kN 8 kN 4m A C FBD B 2m 3m 4m B.M.D R1 R2 LINE OF ACTION OF THE WEIGHT IS IT´S MIDPOINT, i.e. 2.5 m FROM A. 7 8N Step 2: Sketch the SFD 10 N Equivalent FBD 2 N/m 1m A C B R1 2.5 m 2.5 m SFA+ = 11.4 N SFB − = 11.4 N − 2 R2 SFB + = 9.4 N − 8 N = 1.4 N N SFC − = 1.4 N − 2 × 4m = 6.6 N m SFC + = 6.6 N − 6.6 N = 0 N SFA− = 0 N N × 1m = 9.4 N m SOLUTION F (N) Step 1: Find reaction forces 11.4 RESOLVING VERTICALLY (Balance of vertical forces) ΣFy = 0 9.4 R1 + R2 - 8 - 10 = 0 S.F.D. 1.4 TAKING MOMENTS ABOUT A (Balance of moments) -8 ΣM = 0 x 1 – 10 x 2.5 + R2 x 5 = 0 A R2 = 6.6 N C B R1 = 11.4 N To fully define the SFD, we need to find the point at which it crosses zero F (N) -6.6 Step 3: Sketch the BMD AT B (1, 1.4) S.F.D. 5 1 B.M . = (11.4 ×1) − (2 ×1) × 1 (5, -6.6) We can solve by getting the equation of the line: AT MIDPOINT B.M . = (11.4 × 2.5) − ( 2 × 2.5) × 2.5 2) Get the coordinate in the origen 1) Get the slope b = 1.4 + 2 ×1 = 3.4 2 − (8 × 4) AT C B.M . = (11.4 × 5) − (2 × 5) × 5 y = −2 x + 3 . 4 = 57 − 32 − 25 = 0 The point x at which the line crosses the axis is y=0, that is − 3.4 = 1.7 −2 10.4 − (8 ×1.5) b = y + 2x y = −2 x + b x= 2 = 28.5 − 6.25 − 12 = 10.25 N .m using data of 1 of the points − 6 .6 − 1 .4 = −2 5 −1 y = a.x + b m= Hence: 2 = 10.4 N .m 1.8 B.M.D. 10.25 REMEMBER B.M. = Ʃ FORCE x DISTANCE AREA UNDER S.F.D. = Ʃ FORCE x DISTANCE POSITIVE S.F.D. = INCREASED B.M. 1.0 m NEGATIVE S.F.D. = DECREASED B.M. 2.5 m Step 4: What is the max. B.M? HENCE Maximum bending moment occurs where the SF is equal to zero MAX B.M . WHEN S .F . = 0 AT 1.7 m B.M. = (11.4 x 1.7) – (2 x 1.7) 1.7/2 - (8 x 0.7) = 19.38 - 2.89 - 5.6 = 10.89 N.m Maximum bending moment 8