MUMBAI EDUCATIONAL TRUST’S INSTITUTE OF DISTANCE LEARNING TOTAL QUALITY MANAGEMENT Date : 20/05/2007 Examination : May 2007 Time : 10.00 a.m. to 1.00 p.m. Maximum Marks : 100 Note: 1. Part A is compulsory. 2. Attempt any three questions from Part B. Minimum Marks for passing : 50 Part A Q. 1 Indicate if the following statements are True or False. i. [10 Marks] Important measure of outgoing quality is product performance as viewed by marketing. ii. Quality motivation in industry should be directed at manufacturing, engineering, procurement, QA and work force. iii. Periodic auditing determines their continued validity and effectiveness. iv. The aim of JIT is low level of inventory. v. ISO quality certification is a life long certification. Q. 2 Fill in the blanks with the correct option. i. [10 Marks] __________ computed from samples make inferences about population.(Statistics / Data) ii. When analysing quality cost data one expects to see___________ appraised costs with minor changes in prevention costs. (increased / decreased) iii. In control chart theory, number of defects per unit follows very closely the _______________ distribution. (Poisson / binomial) iv. ______culture is not part of organisation culture. (Power / role). v. Deming’s TQM Model does not consider _________. (total quality control / incentives) Q. 3 Match and link the following correctly. i. A PDCA [10 Marks] B a. continuous improvement ii. Cause & effect diagram b. Deming’s cycle iii. Kaizen is c. Ishikawa. iv. Quality information reports are d. audited periodically for effectiveness. v. Quality information equipment e. measures products & gives result. Page 1 of 2 Q. 4 Indicate the full form of the following. (i) AOQL (ii) MTBF [10 Marks] (iii) NDT (iv) FMECA (v) LTPD Part B Q. 5 (a) (b) Quality means customers satisfaction. Justify your answer. [10 Marks] Discuss the role of Poka Yoke. [10 Marks] Q. 6 Write short notes on Kaizen, Kanban, PDCA and JIT. [20 Marks] Q. 7 Draw an Ishikawa cause and effect diagram for the quality level of a specific activity at a bank. [20 Marks] Q. 8 Describe the definition and meaning of total quality management. [20 Marks] Q. 9 (a) Discuss the merits and demerits of single or multiple sources of supply. [10 Marks] What are the five P’s and four F’s of TQM? [10 Marks] (b) Best of Luck Page 2 of 2