The Plot So Far Up to this point, we have looked at elements that have been loaded axially only This has produced an axial/normal strain and stress We looked at shear stress as produced on an axis that was inclined at an angle to the axis Pure Shear and Torsion “Every exit is an entry somewhere else.” Tom Stoppard 23 September 2002 Meeting Twelve - Pure Stress and Torsion Shear Stress Only Shear Stress Only Now we are going to begin looking at other conditions and see how the types of stresses and strains that they develop If we start by looking at some element that has a shear stress applied at two parallel faces 23 September 2002 Meeting Twelve - Pure Stress and Torsion 3 23 September 2002 Meeting Twelve - Pure Stress and Torsion 2 4 1 Shear Stress Only Shear Stress Only Remember, we are looking at the face of a cube here The force on each of the faces would be the shear stress, τ, times the area of the face, which we will call A 23 September 2002 Meeting Twelve - Pure Stress and Torsion 5 23 September 2002 Meeting Twelve - Pure Stress and Torsion Shear Stress Only Shear Stress Only If we were to draw the system with the forces shown, rather than the stresses, we would have This would be two forces equal in magnitude and opposite in direction This is a couple τA 23 September 2002 τA Meeting Twelve - Pure Stress and Torsion τA 7 23 September 2002 6 τA Meeting Twelve - Pure Stress and Torsion 8 2 Shear Stress Only Shear Stress Only Since the width of the cube in not 0, this couple produces a moment If the moment is not balanced, the element is not in equilibrium To offset this couple moment, we will need to have something else producing a moment of equal and opposite magnitude τA 23 September 2002 τA τA τA Meeting Twelve - Pure Stress and Torsion 9 23 September 2002 Meeting Twelve - Pure Stress and Torsion Shear Stress Only Shear Stress Only A set of forces acting on the top and bottom of the cube with the same magnitude as the forces acting on the right and left faces will produce this moment So for equilibrium we would have τA 23 September 2002 Meeting Twelve - Pure Stress and Torsion τA τA τA τA 11 10 23 September 2002 τA Meeting Twelve - Pure Stress and Torsion 12 3 Shear Stress Only Shear Stress Only Notice the orientation of the forces on each plane The two couples must offset one another τA If we convert these forces back to shear stress representations we have τA τA 23 September 2002 Meeting Twelve - Pure Stress and Torsion τA 13 23 September 2002 Meeting Twelve - Pure Stress and Torsion 14 Shear Stress Only Shear Stress Only Again, notice the direction of the shear stresses and how they generate the two offsetting couples Now we started by assuming a cube, but this shear stress diagram will also hold true if we take any rectangular shape 23 September 2002 Meeting Twelve - Pure Stress and Torsion 15 23 September 2002 Meeting Twelve - Pure Stress and Torsion 16 4 Shear Strain Shear Stress Only If we subject the element to shear stress, we will develop a shear strain in the element Remember that the strain here is also dimensionless because it is the change in the angle (in radians) of that corner angle If you want to prove this to yourself, look at the couples (remember to change both the moment arm and the forces) 23 September 2002 Meeting Twelve - Pure Stress and Torsion 17 Shear Strain Meeting Twelve - Pure Stress and Torsion Meeting Twelve - Pure Stress and Torsion 18 Shear Strain In a manner similar to the stress/strain relationship for axial stress we have a relationship in a limited region between shear stress and shear strain 23 September 2002 23 September 2002 19 G is the shear modulus or modulus of rigidity τ is the shear stress γ is the shear strain τ = Gγ 23 September 2002 Meeting Twelve - Pure Stress and Torsion 20 5 Shear Stress on an Inclined Plane Shear Stress on an Inclined Plane If we return to our drawing of the cube with shear stress on the four faces We now pass a plane through the cube at an angle of θ τ τ τ θ τ 23 September 2002 Meeting Twelve - Pure Stress and Torsion 21 23 September 2002 Meeting Twelve - Pure Stress and Torsion 22 Shear Stress on an Inclined Plane Shear Stress on an Inclined Plane First we can generate the areas for each of the faces in terms of the inclined face Remember the depth of the cube into the page is constant The vertical face will have an area equal to Aθcosθ The horizontal face will have an area equal to Aθsinθ τ 23 September 2002 θ τ Aθcosθ Aθ τ Meeting Twelve - Pure Stress and Torsion 23 23 September 2002 θ Aθ τ Aθsinθ Meeting Twelve - Pure Stress and Torsion 24 6 Shear Stress on an Inclined Plane Shear Stress on an Inclined Plane The forces on the planes can then be developed as Now if we add the shear and normal forces on the inclined plane in terms of the shear and normal stresses on that plane we have a FBD τAθcosθ θ τθAθ Aθ τAθcosθ σθAθ θ Aθ τAθsinθ 23 September 2002 τAθsinθ Meeting Twelve - Pure Stress and Torsion 25 23 September 2002 Meeting Twelve - Pure Stress and Torsion 26 Shear Stress on an Inclined Plane Shear Stress on an Inclined Plane If we now set our axis along the inclined plane we have Summing forces in the x-direction (normal to the inclined plane) we have 0 = σ θ Aθ − τ Aθ cosθ sin θ − τ Aθ sin θ cosθ τθAθ τAθcosθ θ τθAθ σθAθ τAθcosθ Aθ Meeting Twelve - Pure Stress and Torsion σθAθ Aθ τAθsinθ 23 September 2002 θ 27 23 September 2002 τAθsinθ Meeting Twelve - Pure Stress and Torsion 28 7 Shear Stress on an Inclined Plane Shear Stress on an Inclined Plane Solving for σθ we have Using the same logic, we sum forces along the inclined plane and we have σ θ = 2τ cos θ sin θ 0 = τ θ Aθ − τ Aθ cosθ cos θ + τ Aθ sin θ sin θ τθAθ τθAθ σθAθ θ τAθcosθ τAθcosθ σθAθ θ Aθ Aθ τAθsinθ 23 September 2002 Meeting Twelve - Pure Stress and Torsion 29 τAθsinθ 23 September 2002 σ θ = 2τ cos θ sin θ Meeting Twelve - Pure Stress and Torsion 30 Shear Stress on an Inclined Plane Shear Stress on an Inclined Plane And solving for the shear stress on the inclined plane we have So for any angle θ we can solve for the shear and normal stress if we know the stress on the normal face ( τ θ = τ ( sin θ ) − ( cos θ ) 2 2 ) τθAθ τAθcosθ θ σθAθ Aθ 23 September 2002 τAθsinθ ( τ θ = τ ( sin θ ) − ( cos θ ) τθAθ τAθcosθ θ σθAθ 2 2 ) σ θ = 2τ cosθ sin θ Aθ τAθsinθ σ θ = 2τ cos θ sin θ Meeting Twelve - Pure Stress and Torsion 31 23 September 2002 Meeting Twelve - Pure Stress and Torsion 32 8 Shear Stress on an Inclined Plane Shear Stress on an Inclined Plane If we plot the shear and normal stresses on the inclined plane with respect to the angle of inclination and the shear stress on the normal face we have This shows that the normal stress on the inclined plane are at a maximum when the plane is inclined at 45 degrees σ θ = 2τ cosθ sin θ ( τ θ = τ ( sin θ ) − ( cos θ ) 23 September 2002 2 2 σ θ = 2τ cosθ sin θ ) Meeting Twelve - Pure Stress and Torsion ( τ θ = τ ( sin θ ) − ( cos θ ) 33 23 September 2002 2 2 ) Meeting Twelve - Pure Stress and Torsion 34 Shear Stress on an Inclined Plane Shear Stress on an Inclined Plane It also shows that the normal stress on the inclined face is equal to the original shear stress on the normal face when the angle is 45 degrees We can also plot the relationship between the shear stress on the inclined face and the original shear stress on the normal face ( τ θ = τ ( sin θ ) − ( cos θ ) σ θ = 2τ cosθ sin θ ( τ θ = τ ( sin θ ) − ( cos θ ) 23 September 2002 2 2 2 ) σ θ = 2τ cosθ sin θ ) Meeting Twelve - Pure Stress and Torsion 2 35 23 September 2002 Meeting Twelve - Pure Stress and Torsion 36 9 Shear Stress on an Inclined Plane Shear Stress on an Inclined Plane The shear stress on the inclined face is at a maximum when the angle of inclination is either 0 degrees (normal) or some integer multiple of 90 degrees We developed these relationships in the same manner that we developed those for an element in pure axial stress The basis is still equilibrium and the methods those developed in Statics ( τ θ = τ ( sin θ ) − ( cos θ ) 2 2 ) σ θ = 2τ cosθ sin θ σ θ = 2τ cos θ sin θ 2 2 τ θ = τ ( sin θ ) − ( cos θ ) ( 23 September 2002 Meeting Twelve - Pure Stress and Torsion 37 23 September 2002 ) Meeting Twelve - Pure Stress and Torsion 38 Torsion Torsion We are going to limit our analysis of torsional effects in this class to bars with circular cross sections Other types of cross-sections can be analyzed but it is beyond the scope of this class We will start with a bar with a fixed end support subjected to some moment (torsion) T The bar has a radius of R and a length of L 23 September 2002 Meeting Twelve - Pure Stress and Torsion 39 23 September 2002 Meeting Twelve - Pure Stress and Torsion 40 10 Torsion Torsion We will assume that the bar cannot deform in any way at the support. Remember, however, that there is a resistive moment provided by the support It is still in equilibrium Now if we look at the unsupported end of the beam end on And look at a point on the edge of the circle 23 September 2002 Meeting Twelve - Pure Stress and Torsion 41 r 23 September 2002 Meeting Twelve - Pure Stress and Torsion Torsion Torsion Now we apply the moment/torsion to the beam and the point moves to some new location The angle through which the point moves is known as the angle of twist, φ r T T φ T T r 42 23 September 2002 Meeting Twelve - Pure Stress and Torsion 43 23 September 2002 Meeting Twelve - Pure Stress and Torsion 44 11 Torsion Torsion The circumferential distance, c, is the distance that the point moves along the edge of the circle It is equal to the arc length of rφ If we looked along the length of the cylinder, we would have a approximate relationship c = rφ T L φ c T r c = rφ 23 September 2002 Meeting Twelve - Pure Stress and Torsion 45 23 September 2002 Meeting Twelve - Pure Stress and Torsion 46 Torsion Torsion The tan of γ is equal to c/L For very small angles, the tangent of the angle is approximately equal to the angle in radians So for small values of γ, γ is equal to c/L Error of Approximation on θ to tan(θ) 0.05 0.045 0.04 0.035 L tan( )- 0.03 γ 0.025 0.02 0.015 c 0.01 0.005 23 September 2002 c = rφ Meeting Twelve - Pure Stress and Torsion 0 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 θ 47 23 September 2002 Meeting Twelve - Pure Stress and Torsion 48 12 Torsion Torsion Making this assumption, we can use our previous value for angle of twist and develop If we assume that we are still in the linear relationship region, the relationship between shear stress and shear strain is given by c = rφ c rφ γ= = L L L τ = Gγ L γ γ= γ c 23 September 2002 c = rφ c rφ = L L c Meeting Twelve - Pure Stress and Torsion 49 Torsion 23 September 2002 Meeting Twelve - Pure Stress and Torsion 50 Meeting Twelve - Pure Stress and Torsion 52 Homework So the shear stress can be related to the angle of twist and the dimensions of the beam by τ = Gγ = L Grφ L c = rφ γ= γ 4-1.2 4-1.4 4-1.7 c rφ = L L c 23 September 2002 Meeting Twelve - Pure Stress and Torsion 51 23 September 2002 13