1 Cavitation in hydraulic machinery 1 1 2 Cavitation in hydraulic machinery 2 2 3 • The collapse of the bobble close to a surface will be asymmetric. • A jet stream will be formed in the center and hits the surface with large impulse. It has been measured pressure pulses up to 1000 bar and velocities around 200 m/s in a collapsing bubble. • The collapse creates local pressure oscillation with a large amplitude. • It is not known if it is the jet stream, pressure pulse or both that causes the damage to the surface. 3 3 4 Cavitation over a ving profile Ref. Morten Kjeldsen 4 4 5 5 5 6 6 6 7 Types of cavitation in hydraulic machines Saturated water vapor pressure versus temperature Ref. Hydraulic Machines, Turbines and Pumps G.I. Krivchenko Stages of cavitation 7 7 8 NPSH Net Pressure Suction Head 2 2 c NPSH H A hv z4 z2 s 1 2 g 4 z4 NPSH hv HA z2 z4 c2 s Net Positive Suction Head vapor pressure head atmospheric pressure head Height above ref. line at location 2 Height above ref. line at location 4 mean velocity at location 2 loss coefficient [m] [m] [m] [m] [m] [m/s] [-] 8 8 9 4 z4 c32 c32 c22 3 h3 z3 h2 z2 2 g 2 g 2 g Losses c32 c32 c22 c22 h4 z4 S 3 h4 z4 h2 z2 2 g 2 g 2 g 2 g c22 h2 h4 z4 z2 S 1 2 g 9 9 10 4 z4 2 2 c h2 h4 z4 z2 s 1 2 g Let us introduce the vapor pressure, hv : h2 hv h 2 2 c hv h h4 z4 z2 s 1 2 g 10 10 11 NPSH Net Pressure Suction Head c22 hv h h4 z 4 z 2 s 1 2 g c22 h h4 hv z 4 z 2 s 1 2 g 4 z 4 c22 NPSH H A hv z 4 z 2 s 1 2 g Atmospheric pressure: HA = h4 11 11 12 Suction Head 4 z4 2 2 c NPSH H A hv z4 z2 s 1 2 g hs 12 12 13 Submergence of a turbine 2 2 c NPSH H A hv H S s 1 2 g HS NPSH hv HA HS c2 s Net Positive Suction Head vapor pressure head atmospheric pressure head Submergence mean velocity at location 2 loss coefficient [m] [m] [m] [m] [m/s] [-] 13 13 14 NPSH available and NPSH required • NPSH available – This is the NPSH that is given by the site where the turbine is installed • NPSH required – This is the NPSH that the turbine required for non-cavitating operation 14 14 15 Law of Thoma NPSH H Provided that similar hydraulic cavitating flow remain unchanged relative to the flow canals, the relations of hydraulic similar flow, are valid also for flow including cavitation. 15 15 16 Thoma Cavitation Coefficient Hs=10 - Sigma x He Thoma’s Cavitation Coefficient 0.25 Coefficient Thoma’s CavitationSigma 0.2 0.15 0.1 0.05 0 0 0.2 0.4 0.6 0.8 Speed number Speed no 1 1.2 1.4 Q 16 16 17 Efficiency, h [ - ] Critical Cavitation Coefficient h = 3 % Critical Thoma’s Cavitation Coefficient, 17 17