Asahi/America Pneumatic Actuators Stainless Steel Plastic Aluminum Asahi/America Pneumatic Actuators Topics: Design & Function Competitive Actuators Features&Benefits Accessories Engineering Specifications Asahi/America Pneumatic Actuators Double Piston Rack & Pinion Namur Dimensions Piston Rack Concentric Springs Pinion Double O Ring Sealing Asahi/America Pneumatic Actuators Air Open Spring Close (Single Acting) Inlet A Asahi/America Pneumatic Actuators Air Open 90º Springs Fully Compressed 0º Air Constant Supply Air Inlet A Air Asahi/America Pneumatic Actuators Spring Close Springs Fully Extended Inlet A 90º 0º Air Exhaust Asahi/America Pneumatic Actuators Air Open/Air Close (Double Acting) Inlet A (Open) Inlet B (Close) Asahi/America Pneumatic Actuators Air Open 90º Pistons Fully Extended 0º Air Supply Air Inlet A Air Asahi/America Pneumatic Actuators Air Close 90º Pistons Retracted 0º Air Supply Air Inlet B Air Air Channel to opposite side of pistons Asahi/America Scotch Yoke-Pneumatic Actuator Piston Crank Torque Output Cylinder Asahi/America Scotch Yoke-Pneumatic Actuator Scotch-Yoke Type: Internal components subject to play Poor Throttling Characteristics Overall length is very large (Spring Return) Low Output Torque for Physical Size Potential Side Loading (Support Required) Single O-ring, steel-plated shaft Asahi/America Vane Type Pneumatic Actuator Cylinder Seal Housing Vane Air Close Air Open Shaft Asahi/America Vane Type Pneumatic Actuator Vane Type: Short cycle life Prone to air leakage between vane and cylinder Single O-ring shaft Spring Return Models (Require External Spring Pack) Mounting Dimensions: do not meet ISO or Namur standards Asahi/America Pneumatic Actuators Standard Features: Ball Valves & Multiports: ½” - 6”, Butterfly Valves: 1½” - 24” Double Piston, Double Rack & Pinion Visual position indicator Extended Shaft Concentric spring sets (spring return versions) Asahi/America Pneumatic Actuators Unique Features: Nylon-coated (10 mil) Aluminum, Polyamide glass filled or 316SS body Polyarilamide Pistons& Rack (sizes A-E) Pinion-Aluminum (Cataphoresis coated) Stainless steel shaft with double O-ring seal ISO & Namur mounting dimensions Star Drive Output Shaft Asahi/America Pneumatic Actuators Engineering Specifications: Aluminum,Polyamide glass filled or 316SS body 303SS shaft with double O-ring seal Temperature range: 25° F - 450° F Nitrile O-rings Star Drive Output Shaft Asahi/America Pneumatic Actuators Engineering Specifications: Output Torque's: 60 to 17,000 in-lbs.. Supply air: 80 psi (min.) to 120 psi (max.) Air connections: ¼” NPT Mounting Dimensions: ISO & Namur Asahi/America Pneumatic Actuators Total Flexibility: Declutchable Manual Override 180° Rotation High Temperature Construction Limit Switches Positioners Travel Stops Bus Systems Asahi/America Pneumatic Actuators Solenoid Valve Limit Switch Travel Stop Asahi/America Pneumatic Actuators Solenoid Valve DUAL MANUAL OPERATOR STAINLESS STEEL HARDWARE EXPLOSION PROOF COIL AC/DC INTERCHANGEABLE INTEGRAL LINEAR FLOW CONTROLS (METERING) INTERNAL BREATHER BLOCK 3 WAY/4 WAY SELECTION GASKET DELRIN SLIDE/ CERAMIC FLOW PLATE STAINLESS STEEL INSERT MOUNTING BOLTS Asahi/America Pneumatic Actuators (Declutchable Gear Operator) Lever Lock Engagement Lever Handwheel Asahi/America Pneumatic Actuators K-10-Positioner Remote Calibration Visual Indication Input/Output Gauges Asahi/America Pneumatic Actuators K-10-Positioner Unique Features: ZipCal-3 Minute Calibration K-Base Performance Validation Reports Spool Accessed from Exterior of Enclosure Two Moving Parts (Spool&Shaft) 4-20mA Input&Output(Standard) Hall Effect Sensor Nema4x-Corrosion Resistant Enclosure Hand Held Remote Calibration PROXIMA Calibration Area Position Indicator LED Lights PROXIMA Adjustment Pots Dip Switches PROXIMA PROXIMA Input & Output Gauges External Spool Assembly 4-20 mA input&output PROXIMA Hall Effect Sensor Asahi/America Pneumatic Actuators PROXIMA-Positioner Performance: Output-4-20mA(Proportional to stem position) Voltage-12-35 VDC (Reverse Polarity Protected) Resolution-(Infinite) Linearity-(+1% Max.deviation from straight line) Hysteresis-(Negligible) Temp. Range-(-40F to 185F) Asahi/America Pneumatic Actuators ICoT-Positioner Asahi/America Pneumatic Actuators ICoT-Positioner Asahi/America Pneumatic Actuators ICOT-Positioner 4 to 20mA Position Transmitter Same unit for linear or rotary applications. 20 micron inlet filter Three pressure gauges Single acting, double acting or air assisting actuation. Optional Integrated Components: Position Sensors Emissions Monitor Solenoid Valve Asahi/America Pneumatic Actuators ICoT-Positioner With Feedback Signals Now Being Electrical Rather Than Mechanical, The Positioner Is No Longer Required To Be Mounted On The Valve. Advantageous For Extreme Vibration and Temperature Icot mounted remote from valve Asahi/America Pneumatic Actuators ICoT-Positioner Various Length Triggers Systems 0.300” to 48.0 inch Strokes. No Troublesome Rotary / Linear Conversion Linkage Kits. Asahi/America Pneumatic Actuators ICoT-Positioner Linear Type Rotary Type No Linkage to wear, or misalignment Increased Accuracy and reliability of Feedback Asahi/America Pneumatic Actuators ICoT-Positioner • Ease of maintenance Only two components: • Electronic Canister • IP Transducer. • Min. spare parts required • Allows future upgrades Asahi/America Pneumatic Actuators ICoT-Positioner Features: Non-Contact Positioning. Remote Mounting Ability. Electronic Speed Control. Push Button Calibration for Speed & Accuracy. Linear & Rotary Applications From One Positioner Package. Asahi/America Pneumatic Actuators ICoT-Positioner Process Benefits: Increased Accuracy and Sensitivity (Minimal Hysteresis) Speed Of Response, Speed Control. Tighter Control Of Process Loop. Quality Of Process Output Increased. Reliability Increase. Lower Down Time For Maintenance & Re-Calibration. Asahi/America Pneumatic Actuators ICoT-Positioner Handheld communicator Full Calibration of Positioner from any point on the loop, at the Instrument or I/O Card. Asahi/America Pneumatic Actuators Pneumatic Actuator Sales Questionnaire The following questions need to be asked to make a proper recommendation: • • • • • • • Air to Air or Air to Spring ? Supply Air Available ? On/Off , Modulating ? Solenoid Nema Rating ?-IV or VII Environment ?-Temp,Corrosion Resistance Feedback ?-Switches -IV or VII Positioner ?-3-15 psi or 4-20 ma (Analogue or Digital)