Job-Order, Process, and Hybrid Cost Systems Chapter 12 Job-Order Cost Systems Process Costing Job-Order Costing Product costs are traced to individual inventory items. Products are manufactured to order. Cost records must be maintained for each distinct product or job. 12-2 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Systems Process Costing Job-Order Costing Typical job-order cost applications: Special-order printing Building construction Also used in service industry Hospitals Law firms 12-3 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Process Cost Systems Process Costing Job-Order Costing Used for production of small, identical, low cost items. Costs cannot be directly traced to each unit of product. Costs are evenly distributed across total production by dividing total product cost by the number of units produced. 12-4 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Process Cost Systems Process Costing Job-Order Costing Typical process cost applications: Petrochemical refinery Paint manufacturer Paper mill 12-5 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Hybrid Costing Hybrid costing employs some aspects of both job-order and process costing. Job-order Costing Hybrid Costing (Products produced in batches) Material Costs Charged to batches as in job-order costing. 12-6 Process Costing Labour and overhead costs assigned to batches as in process costing. Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow Receive orders from customers Schedule jobs 12-7 Begin production Order materials Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow Manufacturing overhead (OH) Applied to each job using a predetermined rate Direct material THE JOB Direct labour 12-8 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow Direct Materials Job No. 1 Direct Labour Manufacturing Overhead 12-9 Job No. 2 Job No. 3 Charge direct material and direct labour costs to each job as work is performed. Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow Direct Materials Job No. 1 Direct Labour Manufacturing Overhead 12-10 Job No. 2 Job No. 3 Apply overhead to each job using a predetermined rate. Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System The primary document for tracking the costs associated with a given job is the job cost sheet. Let’s investigate 12-11 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System 12-12 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System A materials requisition form is used to authorize the use of materials on a job. Let’s see one 12-13 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System Will E. Delite 12-14 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System Cost of material is charged to job A-143. Type, quantity, and total cost of material charged to job A-143. Will E. Delite 12-15 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System 12-16 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System Workers use time tickets to record the time spent on each job. Let’s see one 12-17 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System 12-18 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System 12-19 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System Apply manufacturing overhead to jobs using a predetermined overhead rate of $4 per direct labour hour (DLH). Let’s do it 12-20 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System 12-21 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System Let’s summarize the document flow we have been discussing in a job-order costing system. 12-22 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System Materials used may be either direct or indirect. Direct material s Job Cost Sheets Materials Requisition Indirect materials 12-23 Manufacturing Overhead Account Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System An employee’s time may be either direct or indirect. Direct Labour Job Cost Sheets Employee Time Ticket Indirect Labour 12-24 Manufacturing Overhead Account Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Documentation in a Job-Order Cost System Employee Time Ticket Other Actual OH Charges Materials Requisition 12-25 Indirect Labour Manufacturing Applied Overhead Overhead Account Job Cost Sheets Indirect Material Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow Let’s return to WoodCo and see what we will do if actual and applied overhead are not equal. 12-26 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow WoodCo’s actual overhead for the year was $650,000 for a total of 170,000 direct labour hours. How much total overhead was applied to WoodCo’s jobs during the year? Use WoodCo’s predetermined overhead rate of $4.00 per direct labour hour. 12-27 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow WoodCo’s actual overhead for the year was $650,000 for a total of 170,000 direct labour hours. How much total overhead was applied to WoodCo’s jobs during the year? Use WoodCo’s predetermined overhead rate of $4.00 per direct labour hour. SOLUTION Applied Overhead = POHR × Actual Direct Labour Hours Applied Overhead = $4.00 per DLH × 170,000 DLH = $680,000 12-28 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow WoodCo’s actual overhead for the year was $650,000 for a total of 170,000 direct labour hours. How much total overhead was applied to WoodCo’s jobs during the year? Use WoodCo’s predetermined overhead rate WoodCo has overapplied of $4.00 per direct labour hour. overhead for the year by $30,000. What will SOLUTION WoodCo do? Applied Overhead = POHR × Actual Direct Labour Hours Applied Overhead = $4.00 per DLH × 170,000 DLH = $680,000 12-29 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow WoodCo’s Method $30,000 may be allocated to these accounts. Work in Process Finished Goods Cost of Goods Sold 12-30 OR $30,000 may be closed directly to cost of goods sold. Cost of Goods Sold Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow WoodCo’s Cost of Goods Sold Actual Overhead overhead Applied costs to jobs Unadjusted Balance $30,000 Adjusted Balance 12-31 WoodCo’s Mfg. Overhead $650,000 $30,000 $680,000 $30,000 overapplied Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow WoodCo’s Method If Manufacturing Overhead is . . . UNDERAPPLIED Alternative 1 Close to Cost of Goods Sold Alternative 2 INCREASE Cost of Goods Sold INCREASE Work in Process Finished Goods Cost of Goods Sold DECREASE Cost of Goods Sold DECREASE Work in Process Finished Goods Cost of Goods Sold (Applied OH is less than actual OH) OVERAPPLIED (Applied OH is greater than actual OH) 12-32 Allocation Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow Tiger, Inc. had actual manufacturing overhead costs of $1,210,000 and a predetermined overhead rate of $4.00 per machine hour. Tiger, Inc. worked 290,000 machine hours during the period. Tiger’s manufacturing overhead is a. $50,000 overapplied. b. $50,000 underapplied. c. $60,000 overapplied. d. $60,000 underapplied. 12-33 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow Tiger, Inc. had actual manufacturing overhead costs of $1,210,000 and a predetermined overhead rate of $4.00 per machine hour. Tiger, Inc. worked 290,000 machine hours during the period. Tiger’s manufacturing overhead is Overhead Applied a. $50,000 overapplied. $4.00 per hour × 290,000 hours = $1,160,000 b. $50,000 underapplied. c. $60,000 overapplied. Underapplied Overhead d. $60,000 underapplied. $1,210,000 - $1,160,000 = $50,000 12-34 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow Assume that Tiger’s overhead was $60,000 underapplied. This amount would result in an adjustment that would decrease cost of goods sold by $60,000. a. True b. False 12-35 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Job-Order Cost Flow Assume that Tiger’s overhead was $60,000 underapplied. This amount would result in an adjustment that would decrease cost of goods sold by $60,000. a. True b. False 12-36 If overhead is underapplied, cost of goods sold is understated. The adjustment will increase cost of goods sold. Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Process Costing Let’s turn our attention to process cost systems. 12-37 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Comparison of Job-Order Costing and Process Costing Job-order costing Process costing Costs accumulated by the job. Costs accumulated by department or process. Work in process has a job-cost sheet for each job. Work in process has a production report for each batch of products. Many unique, high cost jobs. A few identical, low cost products. Jobs built to customer order. Units continuously produced for inventory. 12-38 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Differences Between Job-Order and Process Costing The work-in-process account consists of individual jobs in a job-order cost system. Direct Material Direct Labour Manufacturing Overhead 12-39 Jobs Finished Goods Cost of Goods Sold Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Differences Between Job-Order and Process Costing Direct Material Direct Labour Manufacturing Overhead 12-40 The work-in-process account consists of batches of products in a process cost system. Products Finished Goods Cost of Goods Sold Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Equivalent Units: A Key Concept Costs are accumulated for a period of time for products in work-in-process inventory. Products in work-in-process inventory at the beginning and end of the period are only partially complete. Equivalent units is a concept expressing these partially completed products as a smaller number of fully completed products. 12-41 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Equivalent Units: A Key Concept Two one-half completed products are equivalent to one completed product. + = So, 10,000 units 70 percent complete are equivalent to 7,000 complete units. 12-42 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Equivalent Units For the current period, Jones started 15,000 units and completed 10,000 units, leaving 5,000 units in process 30 percent complete. How many equivalent units of production did Jones have for the period? a. 10,000 b. 11,500 c. 13,500 d. 15,000 12-43 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Equivalent Units For the current period, Jones started 15,000 units and completed 10,000 units, leaving 5,000 units in process 30 percent complete. How many equivalent units of production did Jones have for the period? a. 10,000 10,000 units + (5,000 units × .30) b. 11,500 = 11,500 equivalent units c. 13,500 d. 15,000 12-44 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Calculating and Using Equivalent Units of Production To calculate the cost per equivalent unit for the period: Cost per equivalent unit 12-45 = Costs for the period Equivalent units for the period Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Equivalent Units If Jones incurred $27,600 in production costs for the 11,500 equivalent units. What was Jones’s cost per equivalent unit for the period? a. $1.84 b. $2.40 c. $2.76 d. $2.90 12-46 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Equivalent Units If Jones incurred $27,600 in production costs for the 11,500 equivalent units. What was Jones’s cost per equivalent unit for the period? a. $1.84 $27,600 ÷ 11,500 equivalent units b. $2.40 = $2.40 per equivalent unit c. $2.76 d. $2.90 12-47 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Cost of Production Report Computation of equivalent units. Cost of Production Report Determination of cost per equivalent unit. Allocation of total cost to goods transferred and ending WIP inventory. 12-48 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Equivalent Units of Production – Weighted-Average Method The weighted-average method . . . Makes no distinction between work done in the prior period and work done in the current period. Blends together units and costs from the prior period and the current period. The FIFO method is a more complex method and is rarely used in practice. 12-49 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Cost of Production Report At this point, we need to look at an example to illustrate the departmental cost of production report. 12-50 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Process Costing Illustrated TigerCo makes toy tigers in three departments, Cutting, Stitching, and Stuffing. TigerCo uses the weighted-average cost procedure. Using the following information for the month of March, let’s prepare a cost of production report for the Cutting Department. 12-51 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Process Costing Illustrated TigerCo March Cutting Department Information Work in Process, March 1: 20,000 units, 30% complete. Cost of March 1 Work in Process: $22,000 Units started into production in April: Units completed and transferred out in April 30,000 units 40,000 units Work in process, March 31: 10,000 units, 40% complete Costs incurred during March Materials Labour Overhead 12-52 $ 88,000 44,000 132,000 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Process Costing Illustrated Computation of Equivalent Units for March Beginning inventory % is not used in weighted-average method. Equivalent Units in Beginning Inventory Units Started in March Total Actual 20,000 30,000 50,000 % Complete 30% Units Transferred to Stitching Units in Ending Inventory Total 40,000 10,000 50,000 40,000 4,000 44,000 100% 40% 40% of 10,000 units 12-53 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Production Report Example Determination of Cost per Equivalent Unit for March. Costs in Beginning Inventory Costs Added in March: Materials Labour Overhead Total Divide by March Equivalent Units Cost per Equivalent Unit 12-54 $ 22,000 88,000 44,000 132,000 $ 286,000 44,000 ÷ 6.50 $ Copyright © 2003 McGraw-Hill Ryerson Limited, Canada Production Report Example Allocation of Costs Costs Transferred to Stitching: 40,000 units × $6.50 per unit Costs Remaining in Cutting Inventory: 4,000 units × $6.50 per unit Total $ 260,000 26,000 $ 286,000 All costs accounted for 12-55 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada End of Chapter 12 I’m ready to process some leisure time. 12-56 Copyright © 2003 McGraw-Hill Ryerson Limited, Canada