Textile Fibers and Yarns Objectives: • List the main characteristics of natural and manufactured fibers • Explain how fibers are marketed • Summarize the role of leather and fur as primary materials in fashion • Describe new fiber innovations • Explain how fibers are made into yarns Fiber Categories • Natural – Originate from natural sources – Plant (cellulosic) or animal (protein) • Manufactured, synthetic, or man-made (terms interchangeable) – Originate from chemical sources – May also be from regenerated or recycled sources Natural Fibers • Cellulosic (from plants) – Cotton • From cotton plants – Flax (linen) • From flax stems • Protein (from animals) – Silk • From cocoons of silkworms – Wool • From fleece (hair) of sheep or lambs Textile Terms • Fibers – Staple: short fibers • Usually characterizes a natural fiber – Filament: long continuous fibers • Usually characterizes a synthetic fiber (except silk) • Denier – Fiber thickness or diameter • Yarns – Fibers twisted together – Ply refers to how many yarns may be twisted together before weaving • Fabrics – Yarns woven, knitted, or fused together to create fabric Cotton • Cellulosic fiber • From “bolls” (seed pods) growing on bushes • Comfortable • Soft and durable • Absorbent, cool to wear • “Environmentally friendly” cotton can be grown in a range of colors Wool • Protein fiber • From sheep • Worsted wool is higher quality with long staple fibers (over 2 inches) • Natural insulator • Will shrink and mat if washed Flax (Linen) Flax is the fiber name; linen is the fabric name. • World’s oldest textile fiber • Cellulosic fiber from stem of flax plant • Stiff, wrinkles easily • Absorbent, cool to wear in heat • Other uses – Dish towels – Tablecloths Other Natural Fibers • • • • • • • Ramie Jute Sisal Cellulosic Fibers Hemp Raffia Down feathers Hair fibers from Protein – Goats Fibers – Rabbits – Camels Marketing Natural Fibers • Natural fiber trade associations: Natural Fibers r cool – – – – Cotton Incorporated National Cotton Council Wool Bureau, Inc. Mohair Council of America – International Silk Association • Provide fabric libraries Leather and Fur • From hides or pelts (skins) of animals • Expensive • Artificial substitutes available (faux leather and fur) • Leather used mainly for footwear • Fur used for “prestige” apparel and accessories Manufactured Fibers • Process – Raw materials melted or dissolved to form thick syrup – Liquid extruded through spinneret – Extruded filaments stretched and hardened into fibers Categories of Manufactured Fibers (generic groups) • Generic group: a family of manufactured fibers with similar chemical composition • Common generic fibers from chemical or petroleum products: – – – – Polyester Nylon Olefin Acrylic • Variants: trade or brand names given to slightly modified generic fibers • Example: ANTRON nylon used for hosiery Manufactured Fibers • Qualities that are unique or superior to natural fibers – Elasticity – Nonallergenic – Strength – Resistant to abrasion • Qualities that may be less than desirable – Feel clammy because they are nonabsorbent – Build up static electricity – Susceptible to oil stains Other Types of Manufactured Fibers • Fibers that come from a plant (cellulosic) source; chemically altered to create new fibers (regenerated) – Rayon – Acetate and Triacetate – Lyocell Fiber Innovation and Trends Plastic soft drink bottles recycled into apparel • Fibers are designed for specific end-uses • Polymers (chemical compounds) are engineered to meet needs • “Microfibers” are ultra-fine deniers that make softer, more luxurious fabrics • Spandex added in fiber blends to make stretchable fabrics Marketing Manufactured Fibers • Trademarked variants assure consumers of quality • American Fiber Manufacturers Association helps inform the consumer, maintain government relations, and monitor foreign trade policy Spinning Fibers into Yarns • Spinning draws, twists, and winds staple, filament, or blends of both fibers into long, cohesive strands or yarns • Yarns wound onto bobbins or spools • Twist may vary, creating different yarn properties Early 18th century spinning wheel Yarn Terminology • Yarn blends – Combining two or more fibers into a spun yarn • Combination yarns – Contain two or more plys of different fibers • Textured yarns Texturing gives bulk, stretch, softness, and wrinkle-resistance to yarns. – Changing the surface of a yarn using chemicals, heat, or machinery Do You Know . . . • The American Yarn Spinners Association deals with the government on yarnindustry issues such as trade laws, customs regulations, packaging, labeling, and product standards.