Chapter 20 Cladding with Masonry & Concrete Masonry & Concrete Cladding Materials Brick Masonry Stone Masonry Cut Stone Panels Precast Concrete Exterior Insulation & Finish System Masonry Veneer Curtain Walls Shelf Angle •Anchored to Structure •Every Floor •Supports Brick Veneer “Soft” Joint •Allows for movement •Structure Creep •Brick Expansion •Beam deflection •Erection tolerances Structural Backup Wall Metal Stud Backup Wall Construction Details CMU Backup Wall Masonry Veneer Details •CMU Backup Wall •Dampproofing •Insulation •Brick & Ties Metal Stud Backup Wall •Metal Studs •Exterior Gypsum Sheathing •Insulation •Attachment of Interior Finishes Advantages vs. CMU •Lighter •Insert Insulation, RI •Attachment of interior Finishes Disadvantages vs. CMU •Typically Less Rigid (lateral resistance) •Susceptible to moisture damage Shelf Angle •Anchored to Structure •“Hung” from the floor Masonry Veneer Anchors Steel Masonry Support System Prefabricated Brick Wall Panels Prefabricated Brick Soffit Panels Stone Panels Mounted on a Steel Subframe Considerations •Non-structural “interior” Backup Wall needed •System Integrity depends on Joint Sealant Monolithic Stone Cladding Stone panels fastened direct to the structure Bolted, or welded attachment Angle bracing Sealant required to seal joints Non-structural backup wall req’d Stone Facing (granite & limestone) Stone Cladding on Trusses •Thin sheets of Stone •Attached to steel trusses •Set like “panels” Posttensioned Limestone Panels Thin Stone Facings Incorporated into Curtain Wall Mullions Thin Stone Facings Used in Conjunction w/ Exterior Storefront Thin Stone Facings Cast into (attached to) Precast Concrete Panels Architectural Precast Concrete Precast Concrete w/ Granite Facing Precast Concrete Panels Ceramic Tile Facing On Precast Concrete Glass-Fiber-Reinforced Concrete (GRFC) Reinforced with Glass Fibers Support System - often metal framing Light (easy to mount, less structural load) Extensive range of colors, textures, shapes Exterior Insulation & Finish System - EIFS System: Foam Insulation adhered or fastened to a Backup wall (typically metal studs with gypsum sheathing or CMU) Up to 4” thick; prevent ‘thermal’ bridging & permits articulation Base coat(s) of stucco like material with reinforcing mesh Exterior Finish coat of a stucco-like material Appearance like stucco Exterior Insulation & Finish System (EIFS) EIFS Metal Stud Support Application of Insulation Base coat with reinforcing mesh Finished Application EIFS Applications multitude of textures and colors EIFS Advantages Can be applied to steel framing, conc., CMU... Light system, insulation value Economical, easy to install Multiple finishes, textures/patterns, colors Disadvantages Designed as a barrier system - leakage damage Solution – development of an internal drainage system with EIFS Easily damaged (additional reinforcing mesh to counteract)