A Day in the Life of a Planner A Day in the Life of a Planner Presenter: Vijay B. Dalmet NorCal OAUG Training Day January 21, 2009 Vision www.idhasoft.com Packaged . Delivered Copyright © Reserved. 2009 Idhasoft Inc. All Rights Reserved. Copyright © 2009 Idhasoft Inc.. All Rights A Day in the Life of a Planner Structure of the Presentation • • • • • • • Introduction of Idhasoft Why Does Planner Need a Change How Oracle ASCP Can Help? Implementation Constraints ASCP Implementation Details Planning After ASCP Sample Reports Service Value Chain Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Global Operations $160M Services Company 1000+ Employees 200+ Oracle Consultants ERP Solutions Locations San Francisco Los Angeles Supply Chain Solutions Toronto Boston New York New Jersey Atlanta Technology Solutions Staffing India Delhi Mumbai Hyderabad Bangalore Chennai Copyright © 2009 Idhasoft Inc.. All Rights Reserved. 3 A Day in the Life of a Planner xORACLE Business Service Value Chain Oracle ebusiness Suite Oracle Licensing Oracle Fusion Middleware DW and Oracle OBIEE Largest practice at Idhasoft - $60M in annual revenues One-Stop Shop Licensing Service ERP Implementation SOA & Middleware Technologies BI and Data Warehouse Professional Services Infrastructure & 24/7 DBA Services Managed Services & India Development Center R12 Implementation at Cortina Cortina-Systems (fabless Semi) R12 New Implementation (6 months; went live 1/1/08) Financials, Manufacturing including OSFM Supply-Chain (ASCP & GOP) iProcurement & Trade Management (POS & Revenue Recognition) BI (OBIEE for Order Fulfillment, Financials) – Went live on 9/15 Supplier Integration using Oracle SOA (B2B with Rosettanet) - Under progress Copyright © 2009 Idhasoft Inc.. All Rights Reserved. Managed Support A Day in the Life of a Planner Why Does Planner Need a Change How do I Simplify My Job? Can I Get a Better Report? I Need More Time Planner Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Why Does Planner Need a Change Information Management and Processing • • • • • Has to Work with Several Excel Data Sheets Manual Processing of the Data: Time Consuming and Prone to Errors. Supply Demand Picture Changes too Frequently Order Promise Date Difficult to Calculate and Difficult to Follow Supplier Can’t Deliver on Time. Needs to Know the Impact on Sales Orders • Uncertainty of Information • Decision Making Latency Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Why Does Planner Need a Change Communication • Way of Communication with the Concerned Departments of the Company • Needs to Expedite Supply for Sales Orders Likely to be Late • Suppliers Need to Know in Advance How Much the Company is Planning to Process Outside Processing Items for an Extended Period of Time Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner How Oracle ASCP Can Help? Will Oracle Advanced Supply Chain Planning Help Me? Planner Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner How Oracle ASCP Can Help? Features of ASCP to Solve the Problem • Global Order Promising • Late Order Report for Sales Orders • Can Run Separate Plans and Reports for Sales Order ATP, Manufacturing and Purchasing • ASCP Plan Can be Run Based on ‘Enforce Demand Due Dates’ or ‘Enforce Capacity Constraints’ • Graphical Supply Chain Pegging to Identify and Resolve Problems • Exception Messages Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner How Oracle ASCP Can Help? Outside Processing Resources • • • • ERP Source Has Supplier Information Outside Processing Items Can be Associated with Suppliers ERP Source Has Outside Processing Resources with Lead Times ASCP Plan Capable of Calculating Resource Requirements. Can be Used for Generating Outside Processing Resource Requirements • All Above Features Can be Used for Creating a Report Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Implementation Constraints What About the Constraints? Planner Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Implementation Constraints Business Constraints • Don’t Have Resources to Use More Tools Like Collaborative Planning • Capacity Planning not Planned Until the Phase II of Implementation • Implementation not Scoped for Major Customization Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Implementation Constraints System Constraints • Outside Processing Items are not Handled the Same Way as Purchased Items • No Standard Report or Data for Forecast to the Suppliers • ATP Calculations Consider the Reschedule Dates Suggestions of Supply by ASCP Plan as Material Available Dates • Standard Late Order Report Considers Reschedule Dates as Material Availability Dates Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner ASCP Implementation Details Teamwork System Capability Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner ASCP Implementation Details Planning Options • • • • Two Machine Implementation ATP Plan Solely Based on Sales Order Demand Manufacturing Plan Based on All Demands ATP and Manufacturing Plans Based on Enforce Demand Due Date Constraint • Purchasing Plan Based on All Demands (Optional, Unconstrained Plan) Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner ASCP Implementation Details Minor Customization • Small Customization to the Plan Output to Give ‘Scheduled Ship Date’ Based on Actual Completion Date of Supply • Custom Program Run After ASCP Plan Run is Complete • This Frees the Planner from Manual Intervention to the ATP date Calculations • Choice of Viewing Plan Output without Customization • Custom Late Order Report Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner ASCP Implementation Details Outside Processing Resources • • • • Enable ‘Calculate Resource Requirement’ Option for ASCP Plan Plan Computes OSP Resource Requirement Data Based on Demand ERP Source has OSP Supplier Information Utilized the Two Data Sources to Get a Combined Report. A Forecast Report Can be Created for Suppliers Based on Company’s Production Plan Data Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Planning after ASCP How Do I Use the System? Planner Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Manufacturing Planning after ASCP Activities of the Manufacturing Planner • Periodic Forecast Upload in ERP Source • On a Daily Basis, Run a ‘Vertical Plan’ report for ASCP Manufacturing Plan • Export the ‘Vertical Plan’ Report to MS Excel • Follow ‘Planner Action’ on the Report: Release, Reschedule In, Reschedule Out, Cancel, None • Communicate with Shop Floor to Follow ‘Planner Actions’ • Change the Work Order Completion Dates Based on Feedback from Shop Floor • ‘Firm’ the Work Orders that Cannot be Rescheduled Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Sample Vertical Plan Report for Manufacturing Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Sample Late Order Report Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Procurement Planning after ASCP Activities of the Procurement Planner • • • • • • On a Daily Basis, Run a ‘Vertical Plan’ Report for a Relevant ASCP Plan Export the ‘Vertical Plan’ Report to MS Excel Follow ‘Planner Action’ on the Report: Release, Reschedule In, Reschedule Out, Cancel, None Communicate with Suppliers to Follow ‘Planner Actions’ On a Weekly Basis, Generate a Horizontal Forecast Report for Suppliers and Forward it to Suppliers On a Weekly Basis, Get New Due Dates from Suppliers for Late Supplies and ‘Firm’ the Due Dates in Oracle Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Sample Vertical Plan Report for Purchasing Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Sample Horizontal Forecast Report for Suppliers Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Conclusion The Planner has a Better Report. Planner’s Job is Simplified. Planner has More Time. The Planner’s Life has been Improved. Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner For a Planner, Change is Here What can I do for you? Planner Copyright © 2009 Idhasoft Inc.. All Rights Reserved. A Day in the Life of a Planner Thank You! Questions? vijay.dalmet@idhasoft.com Copyright © 2009 Idhasoft Inc.. All Rights Reserved.