WINONA STATE UNIVERSITY DEPARTMENT OF COMPOSITE MATERIALS ENGINEERING CME 370: Heat and Mass Transfer SPRING 2012 370 Heat and Mass Transfer – 3 S.H. Conduction, convection and radiation, heat transfer and analysis of heat exchanger, Fick’s Law, molecular diffusion and convection. Prerequisite: CME 350. CLASS TIME: 10:00-10:50 MWF ROOM: ST B8 INSTRUCTOR: Fariborz PARSI OFFICE: 203B ST TEL: (507) 457-5282 FAX: (507) 457-5681 E-MAIL: fparsi@winona.edu WEB: http://course1.winona.edu/fparsi OFFICE HOURS: is posted by the office and on the web TEXT: Heat and Mass Transfer: Fundamentals and Applications, Cengel Y. and Ghajar A., McGraw Hill, 4th Edition. FE EXAM REVIEW HAND OUT: http://www.ncees.org/exams/study_materials/fe_handbook/index.php COURSE EXPECTATIONS AND EVALUATION: 1. HOMEWORK will be assigned daily. Each homework problem must have three sections of GIVEN, REQUIRED, and SOLUTION and each problem are to start on a separate page. It is strongly encouraged that you use engineering pads for your homework. HW will be evaluated during tests. 2. EXAMS: 6 Tests including a comprehensive final exam (see the calendar) 3. There will be a policy of NO MAKE UP WORK. If you have to miss a test, you should consult with the instructor prior to being absent or immediately after you return to class. Otherwise, it is understood that you will get a grade of zero for that test. 4. Academic Integrity Policy see page 27 of 2010-2012 WSU Undergraduate Catalog 5. EVALUATION Test 1-5 Final 14% each 30% A B C D E 90-100 80-89 70-79 60-69 0-59 1 Mission, Objectives, and Outcomes of the Composite Materials Engineering Program The mission of the CME program is “To develop creative minds and innovation in the field of composite materials through education, applied research, and scholarly pursuits in collaboration with the composites industry and community.” The Educational Objectives of the CME Program are to prepare graduates to become engineers who: 1. Apply their knowledge and expertise to develop innovative and effective solutions for the composites industry. 2. Communicate and work effectively in diverse environments. 3. Grow and develop professionally. The student learning outcomes of the CME program are demonstrated by students who have attained: 1. an understanding of the fundamentals of mathematics, science, and engineering science and their application in engineering. (Fundamentals*) 2. the ability to identify, formulate, model and solve engineering problems (Problem Solving*) 3. the ability to use state-of-the-art engineering tools (experimental, computational, and statistical) necessary to select, analyze, design, fabricate, and test materials. (Tools) 4. the ability to design and conduct experiments as well as to analyze and interpret data related to structure, properties, processing, and performance of materials. (Experimentation) 5. the theoretical knowledge and hands-on ability to confidently design components, systems, and processes to meet the needs of the composites industry within a set of realistic constraints including economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability. (Design) 6. the ability to communicate effectively in oral, written and visual forms. (Communication) 7. the ability to work effectively in a team environment. (Teamwork) 8. an understanding of the proper response to ethical issues and their responsibility to the engineering profession. (Responsibilities) 9. an understanding of the impact of their engineering decisions in a global, economic, environmental, and societal context. (Impact) 10. knowledge of contemporary issues and recognition of the importance of sustaining this knowledge through life-long learning. (State-of-the Art) * Course will address this outcome. 2 STUDENT LEARNING OUTCOME CME 370: Heat and Mass Transfer You must demonstrate your ability to: I. Define introductory and fundamental concepts of heat transfer 1. 2. 3. 4. Convert units of measurements from one system to another Give five examples of importance of heat transfer in our life and civilization Define conduction, convection, and radiation modes of heat transfer. Give examples (at least 2 for each mode) of conduction, convection, and radiation modes of heat transfer in manufacturing and application of composite materials. II. Write and explain the fundamentals equations of heat conduction 5. 6. 7. 8. Write the Fourier’s Law of heat conduction. Define thermal conductivity and list all the parameters that may affect its value. Define R-value of a material and relate it to thermal conductivity. Explain the physical meaning of all the terms of Fourier-Poisson (heat diffusion) Equation III. Develop and solve steady state heat conduction problems 9. Solve one-dimensional steady-state conduction problems (with and without heat generation). As a result of this solution, you should be able to find both temperature profile and the rate of heat transfer. 10. Define the overall heat transfer coefficient (or thermal resistance) IV. Develop and solve transient heat conduction problems 11. List five transient heat conduction problems which have applications in manufacturing of composite materials. 12. Solve transient heat conduction problems using lumped capacity method. 13. Solve one and multi-dimensional transient heat conduction problems using Heisler charts. V. Develop and solve forced heat convection problems 14. 15. 16. 17. Define and classify the convection heat transfer mode. Write Newton’s Law of cooling. Define convection heat transfer coefficient. Calculate the forced convection heat transfer coefficient for flow over simple geometries using empirical relationships. 18. Calculate the rate of heat transfer for forced convection of heat for flow over simple geometries. 19. Calculate the forced convection heat transfer coefficient and the rate of heat transfer for flow inside pipes and conduits. VI. Develop and solve free heat convection problems 20. Define the mechanism of free (natural) convection heat transfer. 21. Calculate the free convection heat transfer coefficient for flow over simple geometries 3 22. Calculate the free convection heat transfer rate for flow over simple geometries. VII. Develop and solve shell-and-tube heat exchanger problems 23. 24. 25. 26. 27. Classify and list the various types of heat exchangers. Draw a schematic diagram of 1-2 and 2-4 shell-and-tube heat exchangers. List all the parameters that can affect the performance of a shell-and-tube heat exchanger. Calculate the overall conductance (resistance) of a shell-and-tube heat exchanger. Calculate the heat transfer load of shell-and-tube heat exchangers with various flow arrangements. VIII. Develop and solve black body radiation heat transfer problems 28. Define a “black body” emitter and absorber 29. Write the equation for spectral, hemispherical, emissive power and explain all the different terms in that equation. 30. Calculate the total and band radiation emissive power of a blackbody. 31. Define emissivity, absortivity, transmitivity, and reflectivity. 32. Calculate the radiation view factor of different surfaces. 33. Calculate the rate of heat exchange between two different blackbodies IX. Develop and solve diffusion mass transfer problems 34. Describe three applications of mass transfer issues that are directly related to polymer and composite materials. 35. Classify the various methods of transfer of mass 36. Define the various concentrations, velocities, and fluxes that are used to describe the transfer of mass. 37. Define diffusion mass transfer using Fick’s law. 38. Define diffusivity constant (diffusion coefficient) and name all the parameters that may affect it. 39. Solve the concentration profile for one-dimensional, steady state problems using Fick’s Second Law (mass diffusion equation). 40. Solve the transient diffusion problems using graphical methods. X. Develop and solve convection mass transfer problems 41. Calculate the convective mass transfer coefficient for flow inside and over geometries using empirical relations. 42. Calculate the convective mass transfer rate for flow inside and over geometries. I reserve the right to change this content if necessary 4 Tentative Course Calendar (see the web site for weekly updated calendar) Week Lecture Plan 1 1/9 Introduction Conduction 2 1/16 Conduction NO CLASS ON M 3 1/23 4 1/30 5 2/6 6 2/13 7 2/20 8 2/27 9 3/5 10 3/12 11 3/19 12 3/26 13 4/2 Conduction 14 4/9 15 4/16 16 4/23 17 4/30 Test/Quiz References Chapter 1 Chapter 2 Chapter 3 Test 1 Conduction Chapter 3 Chapter 4 Test 2 Convection Convection NO CLASS ON W Convection Convection Heat Exchangers Heat Exchangers Radiation Test 3 Radiation Test 4 Mass TransferIntroduction Mass TransferDiffusion NO CLASS ON F Mass TransferDiffusion Mass TransferConvection Mass TransferConvection Review Chapters 6 and 7 1-4 5-8 9-10 9-10 11-13 14-19 Chapter 7 14-19 Chapters 7 and 8 Chapter 8 and 9 14-19 Chapters 11 and 12 Spring Break Test 5 Outcomes 14-19 23-27 23-27 28-33 Chapters 12 and 13 Chapter 14 28-33 Chapter 14 34-40 Chapter 14 34-40 Chapter 14 41-42 Chapter 14 41-42 34-40 Final Exam on W 5/2/2012 from 8:00 to 10:00 AM I reserve the right to change the calendar if necessary. 5