DAVIS F O U R T H E D I T I O N AQUILANO CHASE supplement 5 Financial Analysis in Operations Management © The McGraw-Hill Companies, Inc., 2003 PowerPoint Presentation by Charlie Cook Supplement Objectives • Introduce various cost definitions and demonstrate how they are applied in operations management. • Demonstrate how break-even analysis is used within an operations management context. • Demonstrate how concepts of obsolescence, depreciation, and taxes impact the decision-making process with an operations management context. • Introduce and demonstrate how the time value of money can be used as a financial tool in the decisionmaking process with respect to various types of operations management issues. Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–2 Chapter Objectives (cont’d) • Demonstrate the use of various financial functions that are available on Excel. Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–3 Cost Definitions • Fixed Costs –Expenses such as rent that remain constant over a wide range of output volumes. • Variable Costs –Expenses such as material and direct labor that vary proportionately with changes in output. • Sunk Costs –Expenses already incurred that have no salvage value. Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–4 Fixed and Variable Cost Components of Total Costs Exhibit S5.1 Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–5 Cost Definitions (cont’d) • Opportunity Costs –Profits lost when one alternative is chosen over another that would have provided greater financial benefits. • Avoidable Costs –Expenses such as higher labor costs resulting from poor productivity incurred if an investment is not made. • Out-of-Pocket Costs –Actual cash outflows associated with a particular alternative. Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–6 Cost Definitions (cont’d) • Cost of Capital –Usually expressed as a percentage rate, it reflects the cost of the money invested in a project. –Comparisons: • The cost of borrowing money to finance the project. • Interest lost on short-term notes. • Opportunity cost of forgoing one of several other projects that require funding. Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–7 Activity-Based Costing • Activity-Based Costing –An accounting technique that allocates overhead costs in actual proportion to the overhead consumed by the activity. • Stage 1: Assign overhead costs to activity pools. • Stage 2: Assign costs from pools to activities. Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–8 Traditional and Activity-Based Costing Exhibit S5.2 Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–9 Overhead Allocation by Activity Approach Source: Ray Garrison, Managerial Accounting, 6th ed. (Homewood, IL: Richard D. Irwin, 1991), p.94. Fundamentals of Operations Management 4e Exhibit S5.3a © The McGraw-Hill Companies, Inc., 2003 S5–10 Overhead Allocation by Activity Approach (cont’d) Source: Ray Garrison, Managerial Accounting, 6th ed. (Homewood, IL: Richard D. Irwin, 1991), p.94. Fundamentals of Operations Management 4e Exhibit S5.3b © The McGraw-Hill Companies, Inc., 2003 S5–11 Break-Even Analysis • Break-Even Analysis –Determination of product volume where revenues equal total costs or costs associated with two alternative processes are the same. Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–12 Break-Even Analysis (cont’d) • Revenues versus Costs (Assumptions) –The selling price per unit is constant. –Variable costs per unit remain constant. –Fixed costs remain constant. Selling price (per unit) = SP Variable costs (per unit) = VC Fixed costs (total) = FC FC total BEunits SPunit VCunit Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–13 Break-Even Analysis for Revenues versus Costs Exhibit S5.4 Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–14 Break-Even Analysis (cont’d) • Choice of Processes –Used to choose from among alternative processes a company can use. –Break-even point is defined as that volume where we are indifferent with respect to the costs of the alternative processes. Total cost Variable cost Volume Fixed cost = TC = VC =X = FC TC1 VC1X TC2 FC2 VC2 X TC1 TC2 VC1X FC2 VC2 X Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–15 Break-Even Analysis for Alternative Types of Processes Exhibit S5.5a Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–16 Break-Even Analysis for Alternative Types of Processes Exhibit 5S.5b Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–17 Obsolescence, Depreciation, and Taxes • Obsolete –The status of an asset when it has worn out or been surpassed by a superior performing asset • Economic Life –The useful life of an asset in which it provides the best method of operation to an organization. Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–18 Types of Depreciation • Straight-Line –Asset’s book value is reduced in uniform annual amounts over its estimated useful life Annual amount to be depreciate d Cost - Salvage Estimated useful life • Sum-of-the-Years’-Digits (SYD) –Asset’s book value is reduced rapidly in the early years of its estimated useful life and at a lower rate in its later years. Annual depreciati on percentage Fundamentals of Operations Management 4e Year Sum of years' digits © The McGraw-Hill Companies, Inc., 2003 S5–19 Types of Depreciation (cont’d) • Declining-Balance Method –Asset’s book value is reduced annually by a constant percentage rate that approximately matches its useful life. • Double-Declining-Balance Method –Asset’s book value is reduced by twice the straight line rate over the life of the item. • Depreciation-by-Use Method –Asset’s book value is reduced in proportion to its use; assumes it will perform an estimated number of operations before wearing out. Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–20 Types of Economic Decisions 1. Purchase of new equipment or facilities. 2. Replacement of existing equipment or facilities. 3. Make-or-buy decisions. 4. Lease-or-buy decisions. 5. Temporary shutdown or plant-closing decisions. 6. Addition or elimination of a product or product line. Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–21 Financial Definitions • Compound Value of a Single Amount • Compound Value of an Annuity • Present Value of a Future Single Payment • Present Value of an Annuity • Discounted Cash Flow Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–22 Methods for Evaluating Investment Alternatives • Net Present Value –The present value of a stream of future cash flows. • Payback Period –The time necessary for a firm to recover its initial investment by the return of earnings from the investment. • Internal Rate of Return –The interest rate that equates present value of future cash flows with the cost of an investment. Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–23 Application of Excel to Determine Net Present Value and Internal Rate of Return Exhibit S5.6 Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 S5–24