Speeds and Feeds Speeds vs Feeds Although they sound similar, they are very different. Speed refers to the rotational speed of the spindle. Feed refers to the linear speed at which the tool is fed into the material. Spindle Speed Spindle speed is a rotational speed or angular velocity It is measured in revolutions per minute (rpm) Calculating Spindle Speed To calculate the proper spindle speed the following must be known: The material to be cut The material of which the tool is made The type of operation being performed The diameter of the tool Cutting Speed Cutting speed is a value which is determined using The material to be cut The material of which the tool is made The type of operation to be performed Cutting Speed is measured in feet per minute (fpm). Cutting Speed The cutting speeds may be found in a reference table like that in the Machinery’s Handbook. Calculating Speeds Knowing the cutting speed (CS) and the size of the tool, spindle speed may be found using the following equation: CS *12 N * dia or CS * 4 N dia Example Find the spindle Speed (N) for the following: Material to be cut = 1018 mild steel, annealed ½” High Speed Steel (HSS) end mill From the table the cutting speed is 110 fpm Calculation By substitution and solving we get: CS * 4 N dia 110 * 4 .5 880rpm Rate of Feed Remember that this is the linear speed at which the material is fed into the tool. It is found using the equation Fm = ft x nt x N Fm = Feed rate in inches per minute ft = feed in inches per tooth (obtained from a Machinery’s handbook) nt = number of cutting teeth on the tool N = Spindle speed (CS x 4 / D) Example Find the correct rate of feed for the following: Material to be cut = 1018 mild steel, annealed 1/4” High Speed Steel (HSS) end mill Find the Information Find the rate of feed in the table. .004 in/tooth Calculations CS * 4 N dia 110 * 4 .25 1760rpm Fm f t * n t * N .004 * 2 *1760 14.08ipm Purpose The purposes for using the correct spindle speed and rate of feed are: To extend tool life Promote fast cutting Produce parts at lower cost