ABA FORUM ON CONSTRUCTION INDUSTRY DIVISION 9 February 17, 2016 Lost Productivity Claims and the importance of project documentation and experts 1 Today’s Agenda Loss of efficiency/Lost Productivity claims Methodologies for calculating loss of efficiency claims Exemplar project Best practices for project documentation and job cost reporting What if best practices weren’t employed, what’s next? 2 PRESENTER Edward "Ted" J. Laperouse, Esq. ted.laperouse@taylorporter.com (225) 381-0210 www.taylorporter.com www.linkedin.com Taylor Porter Brooks & Phillips Baton Rouge, LA 3 Delay Versus Inefficiency Claims Delay Claims – Time extension due to delays and disruptions – Costs of delay, including extended overhead, etc. Inefficiency Claims – Adjust contract price due to loss of productivity – Breach of contract for denying time extension for excusable delays (acceleration), interference, etc. 4 Causes of Inefficiency Defective plans and specifications Owner interference Changes in design or increased scope Differing site conditions Acceleration/schedule compression Site constraints/logistics Overtime/extended work week Other factors 5 Loss of Efficiency Claims What are they? Actual Labor Hours 10,000 Planned Labor Hours 8,000 Hours 6,000 4,000 2,000 0 6 Definition of Productivity Productivity = Units of Work Output Hours of Effort Examples – Linear feet of pipe installed/hour – Cubic yards of concrete placed/hour – Number of electrical switches/outlets installed/hour 7 Methodology Selection Dependent upon as-built data and information available Look for and identify data that includes – Labor (and/or equipment) hours by specific tasks (daily, if available) – Quantity of work performed for recorded hours – Activity description (including location(s)) 8 Methodologies for Calculating Impact Total Cost Modified Total Cost Published Studies (or Factor Analyses) Time and Motion Studies Measured Mile 9 Case Decisions Different methodologies have been recognized over time, not definitive or uniform Common themes – Factor analyses prove challenging to gain acceptance – Cause and effect is always a hurdle for the claimant – Measured mile is a preferred methodology given the opportunity to choose, however, other methodologies are accepted on a case-by-case basis 10 Factor Analysis Method An inefficiency factor is applied to the work because of impacts resulting from the interferences Example: – Expected productivity of 500 cubic yards/day – Actual productivity of 300 cubic yards/day – Efficiency factor = 60% – Inefficiency factor = 40% 11 Factor Analysis Method (cont’d) The inefficiency factor is the difference between the baseline and the actual productivity The inefficiency factor can then be multiplied by the labor costs for the period to calculate damages In re Electric Machinery Enterprises, Inc., 416 B.R. 801 (M.D. Fla. 2009)(emphasis added) 12 Factor Analysis Method - Pitfall This method is seldom used – Multiple concurrent impacts can cause this method to be too speculative to provide a reasonable inefficiency rate In re Electric Machinery Enterprises, Inc., 416 B.R. 801 (M.D. Fla. 2009)(emphasis added) 13 Measured Mile Method Definition: “…compares the productivity on identical activities during impacted and unimpacted periods of the project to determine loss of productivity…” – WILLIAM J. SCHWARTZKOPF, CALCULATING CONTRACT DAMAGES 26-27 (Wiley Law Publications 1992) Strengths of the measured mile method: – Actual events on-site are linked to productivity realized – Avoids reliance on bid productivity data – Performance analyzed on a daily basis Works best when activities are generally similar and repetitive – Clark Concrete Contractors, Inc. v. General Services Administration, GSBCA No. 14340 99-1 BCA 6 30,280 14 Total Cost Method Normally consists of subtracting bid price from actual cost of performance and adding profit to the resulting amount Heavily disfavored by boards and courts. Wunderlich Contracting Co. v. United States, 351 F. 2d 956 (1965) Disfavored because it assumes the reasonableness of the contractor’s costs, the accuracy of its bid computations, and its lack of responsibility for increases in costs 15 Total Cost Method (Cont’d) Requires contractor to establish all four following elements by a preponderance of proof: – (1) nature of the particular losses makes it impossible or highly impracticable to determine them with a reasonable degree of accuracy; – (2) the bid or estimate was realistic; – (3) actual costs were reasonable; and – (4) the contractor was not responsible for the added expenses Urban Plumbing & Heating Co. v. United States, 408 F.2d 382, 394 (1969) 16 Modified Total Cost Method Adjusts the Total Cost Method for a contractor’s lack of proof in the requirements of the total cost method Sunshine Const. & Eng'g, Inc. v. United States, 64 Fed. Cl. 346, 371 (2005) Differs from the Total Cost Method in that it allows for the adjustment of the amount calculated under total cost approach to compensate for: – bid errors; – specific costs arising from the subcontractor’s actions; and – specific costs arising from actions of parties other than party against whom damages are sought Hill York Service Corp. v. Critchfield Mechanical, Inc., 2015 WL 410009 (S.D. Fla. 2015) 17 Total Cost Method – Failure to Keep Adequate Records Where it is impractical for contractor to prove actual costs because it failed to keep accurate records, when such records could have been kept, and where contractor does not provide legitimate reason for its failure to keep the records, the total cost method of recovery is not available to the contractor Propellex Corp. v. Brownlee, 342 F.3d 1335, 1342 (Fed. Cir. 2003)(emphasis added) 18 Cause and Effect Analysis Cause and effect relationship must be demonstrated to establish entitlement – Wunderlich Contracting Co. v. United States, 351 F.2d 956 (1965): “marshalling the testimony of the fact witnesses and supporting documentation is critical in establishing the cause and effect relationship in construction.” Causal factor(s) leading to alleged impacts must be identified Project record and data is typical source for identifying factors leading to inefficiencies Not always a precise science 19 Why do you need good project documentation? Liability Contract Requirements Causation Proof of Claim Contract Requirements Damages Project Documentation 20 Importance of experts You should carefully screen and choose your expert witnesses wisely. Be able to address key concerns about the client’s documentation and claim with your expert early on. Make sure your expert is familiar with the applicable state of the law regarding those methodologies. 21 Exemplar Project and Case Project scope – 1,400-acre wooded site on Camp Shelby in southern Mississippi – Excavate material from designated borrow areas and construct approximately 28 miles of earth embankments for military tank mobility, defilades, and active targets ~ 3 miles 22 Exemplar Project Borrow “A” Borrow “B” Borrow “F” Borrow “E” Tortoise Fence Clearing/Grubbing Limits 23 Inefficiencies Inefficiencies resulted from: Only one borrow pit open at a time Unforeseen groundwater in borrow pits Need to make deeper cuts in borrow areas Need to add clay to excessive quantities of clean sand to maintain slopes Need to blend soil in order to reach the required compaction levels 24 Inefficiencies Inefficiencies resulted from (cont’d): Stop work orders that dictated when and how the work was performed on the project Incorrect designation of unexploded ordnance sites in Contract Documents 25 Exemplar Project Primer on earthwork volumes 26 Best practices weren’t utilized contemporaneously What happens when you don’t have good documentation and records – you have to get creative 27 Exemplar Project – Inefficiency Claim Challenges encountered – No job cost accounting system (e.g. job cost report) – Source data was fractured in the project record Labor Equipment Daily quantities of work performed 28 Exemplar Project – Utilized Multiple Sources Work quantities – Daily reports – General Contractor – Engineer’s Inspection reports Labor – Timecards – General Contractor payroll – Subcontractor payroll Equipment – Rental invoices – Daily truck logs Correspondence 29 Exemplar Project – Process to Quantify Loss of Efficiency GC’s Certified Payroll Sub’s Certified Payroll Dump Truck Operator Logs Rental Invoices Hauled Quantities & Daily Activities GC’s Daily Reports Labor Hours Equipment & Operator Hours NOAA Rainfall & Weather Data Measured Mile Analysis 30 Loss of Efficiency Claims What documents or data should be utilized to prepare a loss of productivity claim? – Daily production quantities – Associated labor hours and equipment used to produce quantities recorded – Geographic location For example, building/floor/area, or specific borrow pits, or crane(s) utilized, etc. Preference is to utilize hours, not dollars in analyzing inefficiency 31 Typical Documentation and Data Sources Contract documents Bid documents Daily reports Production reports Extra work orders Time cards and records Load/haul tickets or logs 32 Exemplar Daily Report Location Cost code Quantity Crew size Hours 33 Exemplar Daily Report 34 Reporting (Production, Labor, Equipment) Ability to quantify impacts is key Capture data at a reasonable level of detail – Period (preferably daily) – Activity and location (project specific) Report consistently through duration Utilize job cost codes to identify specific scopes of work and quantify resources expended Document impacts 35 Job Cost Reporting Track actual production and estimates/budgets at the same level of detail – Be consistent and accurate Prepare and periodically maintain variance reports – Allows identification of impacted activities and time periods Tie costs to supporting documents – Invoices – Labor, equipment, material – Transferred costs and back charges 36 Exemplar Project – Sample Productivity Window Day Type Compensable Contractor Non-Compensable 1,363 Impact Day 2,289 Non-Compensable Weather 697 Third Party Impact 440 Measured Mile 1,031 Totals: 2,729 3,091 Measured Mile Period Borrow Area “B” Borrow Area “A” 37 What do you do when you’re aware of this situation? Consider performing time and motion studies Review record keeping to determine whether its sufficient to properly document the impact, both quantitatively and for causation Enhanced daily reporting through use of – – – – Job cost accounting system Spreadsheets Data bases Photos 38