CRANE CARRIER COMPANY The Heavy Truck Specialists CRANE CARRIER COMPANY 1925 N. SHERIDAN ROAD TULSA, OK 74115 PHONE: 918.836.1651 www.CRANECARRIER.com COE2 SERIES CHASSIS Chassis is illustrated with various options not included in Base Price. Page 1 of 6 Date: April 2, 2014 – Scott Norris CRANE CARRIER COMPANY The Heavy Truck Specialists COE2/S-23 4 x 2 Medium Duty CHASSIS MODEL SPECIFICATIONS DuraMaxx Chassis Specification GVWR Engine Engine Braking Engine Heater Engine Protection Cruise Control Dipsticks Air Compressor Cooling Charge-Air-Cooler Air Intake Exhaust DEF Tank Fuel Tank Fuel Filter Batteries Battery Box Starter 33,000 lbs. - CLASS 7 Truck = 26,001 to 33,000 lbs. (11,794 to 14,968 kg) Cummins, Clean Idle ISB6.7-300 HP 6.7 Liter, 24-valve, in-line 6-cylinder turbocharged diesel, charge-air-cooled with Interact electronic control system(s) with advanced diagnostics, prognostic and programming options. Engine shall be rated for 300 hp @ 2,600 RPM, 2,600 Max. RPM; Torque rating is 660 lbs. ft. @ 1,600 RPM. Cummins turbo VGT exhaust brake Phillips & Temro Zerostart 120 volt, 750 watt coolant block heater. Outlet mounted at front bumper with power and operation indicator lights. Automatic type, with 30-second warning before shutdown for low engine oil pressure, low coolant level and high coolant temperature. Cruise control operated with switched on center console. Twist and locking type, engine and transmission oil dipsticks on left side located behind the cab in a flexible plastic nylon tube, marked and color coded for quick identification and readily accessible without tilting cab. Wabco 18.7 CFM air compressor, direct coupled drive, piped directly through engine air intake piping. Radiator has 839 sq. in., aluminum extrusion, down flow design and construction with welded top and bottom tanks; Pre-diluted, 50/50 mix to -34°F freeze protection Extended Life Coolant; thermostatically controlled on-off fan drive; silicone coolant hoses with stainless steel constant torque type hose clamps. Radiator is mounted in front of the engine. Reinforced plastic molded sucker type fan and fabricated shroud; low coolant probe in surge tank. Heavy-duty welded type air cooler has a welded construction aluminum core and formed aluminum tank construction. Silicone rubber molded hoses with stainless steel constant torque type hose clamps; solid mounted in front of radiator. Parker Eco III XL-13" / dry element, 2-stage filtration type with safety element; air restriction / service indicator on air filter outlet; air intake includes 90°ram air hood with water / snow separator located approximately 14" above cab, LH side; aluminized stack. Diesel Particulate Filter (DPF) & Selective Catalytic Reduction (SCR); stainless steel exhaust tubing wrapped with insulation; DPF & SCR packaged above frame rail behind the cab w/curved elbow outlet to left side. Rectangular plastic tank, 10 gallon capacity, 18” tall, 22.5” deep, 8” wide, with 12” wide bands mounted 38” from centerline of front axle to back of tank on right/curb side. Mounted Flush with top of frame rail. Magnetic lock ring in filler neck; coolant heaters to keep DEF from freezing; DEF fluid lines are electrically heated. DEF low level light bar included in fuel gauge. Note: Filled with 5 gallons DEF from factory. FHWA approved 26” diameter steel tank construction, 60-gallon capacity, right / curb side frame mounted, 29" long tank, 2.5" below top flange of frame. Top of tank draw and return fuel line ports, steel braided hoses, 4" fill neck on center, vented tank and threaded cap. Cummins brand FS1000 fuel filter with hand primer pump, WIF sensor, and drain port. Two (2) 12-volt Group 31, low maintenance type; with combined rating of 1,850 CCA; 925 CCA each. Battery cables are 0000 sized, with molded color-coded ends, covered with heat resistant corrugated plastic loom. Supplied with Flaming River battery disconnect switch and pilot light. Light is illuminated at the battery box when disconnect switch is in the on position. Disconnects entire electrical system, positive side of battery. Fabricated steel battery box with black plastic cover. HD Soft Start w/Over-Crank Protection (OCP) & Starter Lock Out (SLO), Positive motor; 12-volt, negative ground. Page 2 of 6 Date: April 2, 2014 – Scott Norris CRANE CARRIER COMPANY The Heavy Truck Specialists Alternator Transmission Transmission Shifter Propshafts Front Axle Front Brakes Front Suspension Shock Absorbers Steering Gear Steering Column Steering Wheel Rear Axle Rear Brakes Rear Suspension Tires Wheels Frame Construction Wheelbase Bumper Towing Provisions Leece Neville160-amp brush type, 12-volt negative ground, belt driven, high output at idle and high temperature design. Allison 3000 RDS, 5th Generation controls with oil, filter and clutch condition monitors, 6speed automatic w/5-speed programming, electronic shift type, includes two (2) 10-bolt PTO mounting pads, with internal oil filter, integral oil cooler in radiator. Prognostic enabled, includes TCM program. TranSynd fluid installed by factory is standard and required for Allison “Edge” and Extended Warranty. 5th Generation pushbutton style shift controller, illuminated digital display with indicator lights, gear / mode selection display. Dana-Spicer main shaft with bolted half round bearing yokes on transmission and axle. Bolted half round end yokes allow easier assembly and disassembly. Dana-Spicer E1462W wide track; 14,600 lbs. capacity. Air operated 16.5" x 5", “S”-cam type with ES (Extended Service) linings, cast iron drums, dust shields, automatic slack adjusters, 24” brake chambers; ABS wheel end sensors. Axle includes rubber plugged brake lining inspection holes in dust shields. Tapered, parabolic springs 4" wide x 50.56" long; 14,600 lbs. capacity at the ground for a smoother ride. Springs are of front eye and rear slipper configuration, featuring replaceable rear slipper wear pads and encapsulated, non-lubricated spring-eye bushings for long life and durability. The inner rubber bushing held in compression and cannot extrude. Fabricated steel spring brackets bolted to 11” chassis frame channel. Front suspensions include two (2) heavy-duty 1.62" bore hydraulically dampened, Rear suspension does not have shock absorbers. Sheppard XD-120 integral power assist type steering gear, frame mounted; remote reservoir with dipstick and integral replaceable filters. Grease fittings included on tie rod ends, drag links and intermediate shaft(s). Tilt / telescopic; headlight dimmer switch mounted on column; self-canceling turn signal switch integral to steering column and 4-way hazards lever. Steering wheel is black, soft touch, 18" diameter, 2-spoke type with center horn button. Dana-Spicer model S23-170 single reduction gearing, On-Highway rating 23,000 lbs. capacity, single axle, optional drive ratios available. Air operated 16.5" x 7", “S”-cam brakes with non-asbestos ES (Extended Service) linings, cast iron drums, dust shields, spring type “piggy-back” park brake chambers, anticompound brake system, Bendix automatic slack adjusters; 30/30" piggyback Bendix brake chambers; ABS wheel end sensors. “ES” brakes include thicker lining at maximum wear point and increased brake shoe travel to maximize lining wear. Axle includes rubber plugged brake lining inspection holes in dust shields. Reyco model 102CC provides smooth ride due to suspension geometry, multi-leaf design with front and rear slipper-type leaf spring configuration; axle alignment achieved with cast, adjustable torque arms; two (2) lower longitudinal (one adjustable and one rigid) and one (1) upper longitudinal adjustable, for a total of three (3) torque rods. Suspension is rated for 23,000 lbs. capacity. Front: Qty. two (2): 11R22.5 LR (H), 16-ply Bridgestone R250ED radial tubeless tires. Two (2) @ 6,610# each = 13,220#. Continuous speed rated for 75 mph. Rear: Qty. four (4): 11R22.5 LR (H), 16-ply Bridgestone R250ED radial tubeless tires. Four (4) @ 6,005# each = 24,020#. Continuous speed rated for 75 mph. 11.25" B.C. hub piloted, gray powder coated steel disc wheels, with minimum of two (2) hand holes. Rim center is piloted to align onto the axle hub for more positive wheel centering. Straight full-depth, formed “C” shaped side member rails measuring 11" x 3.5" x .38" thick @ 21.5 lbs. per foot, 120,000 psi min. yield. Section Modulus, (SM): 18.61 in.3; rated RBM: 2,233,200 in. lbs. minimum per rail from front axle to end of frame. 25' length ladder type frame with 34" nominal width outside frame rails, fabricated and reinforced tubular cross members, fastened with torque prevailing SAE Grade 8 flanged head nuts and bolts: no rivets in ladder frame assembly. No projections above top flange in identified CA dimension (CA = wheelbase - 32"). 164” from axle centerlines with 120” afterframe (AF) . Full width of cab; 0.38" thick steel, formed channel; bolted to chassis frame, custom design to Duraco specifications. Two (2) tow eyes mounted under front bumper. Page 3 of 6 Date: April 2, 2014 – Scott Norris CRANE CARRIER COMPANY The Heavy Truck Specialists Air System ABS System Cab Mounts Cab Construction Cab Framing Cowl Dash Tray Dash Panel Roof Cab Insulation Doors Door Latch Door Locks Door Trim Cab Exterior Mirrors Cab Tilt System Windshield FMVSS 121 dual circuit ABS / 4-channel type air braking system, color coded nylon tubing, quick connect/disconnect brake line fittings, AD9-IS Air Dryer, Remote mounted manifold with petcocks for all air tanks, stainless steel braided / Teflon lined air compressor discharge line. Three (3) steel air tanks are located inboard of frame rails; 6,360 cu. in. minimum air reservoir capacity. Includes low-pressure warning light and alarm when air brake system pressure drops below 60 PSI. Bendix / 4-channel cab mount system with wheel end sensors, dash mounted indicator lamp and code check switch. The 4S/4M ABS system configuration maintains four (4) wheel end sensors and four (4) electronically controlled modulator valves, one (1) at each wheel end, or two (2) per axle. Data links are configured for SAE J1587. Cab is mounted to four (4) insulated rubber points; two (2) front hinge and two (2) rear mountings, one (1) latching; each located more centrally off chassis centerline to reduce torsional input from frame twist; gives cab longer life and provides a better ride. Tilt cab, 95.68" wide x 58" deep x 64" high, forward of front axle. A 45" floor height from ground on both sides of cab is provided with standard front tires. Design provides seating for driver and one (1) passenger. All panels are 2-sided aluminum for corrosion resistance. No rivets in cab front skin. Reinforced 14-gauge floor is welded to sill sides, making a solid foundation. Rear cross sills form a rigid box section when welded to floor panel and side members. 1-Piece, 16-gauge aluminum panel is formed with windshield cutout and welded in- place, provides improved sealing against water leaks. 1-Piece, full width of cab interior, molded plastic under-tray, to house cab HVAC ducts and chassis and cab electrical system components in modular assemblies. Molded and contoured 1-piece panel design with a textured, non-glare Gray finish for a durable scratch and corrosion resistant surface. Removable instrument and switch panels provide easy service access. The roof is comprised of reinforced 16-gauge single-wall construction. 2-Sided, 16-gauge aluminum panel is utilized for corrosion resistance. Insulated interior of roof and back walls; rigid closed cell foam with R9 factor exterior of floor, rear of cab slope and walls and roof of engine compartment for heat resistance and acoustics. Doors have galvaneal steel fabricated and welded frames for strength and rigidness; 1piece, 16-gauge aluminum outer skin is bonded to the frame; no rivets or outer reinforcement stiffeners in door construction. Hinges are 34” length channel formed piano style, bolted to door and cab frame; hinge pins are stainless steel for corrosion resistance; opens 90°; entry opening is 42” wide x 60.87” tall for ease of entry / exit; fixed lower view window, 9.13” wide x 19.37” tall; manual roll-down main window; single door seal around bottom half; double door seal around top half. Windows are bronze tinted, tempered, safety glass in black anodized aluminum extruded frames. Roll-down window is manually operated by a handle inside the door; window regulator is a push / pull cable allowing window to roll down completely. Flush mounted paddle type latching door handles on inside and outside with keyed locks. Horizontal axis, push / pull sliding type. Interior painted same color as cab exterior. Lower has a 1-piece inner door panel in matching gray interior color, bolt on armrest with door pull pocket. Front wheel mud flaps, with anti-spray rubber molded material mounted on front fenders, and inner fender splash shields. Lucerix 19” x 8” heated, electric, split lens with turn signal. Four (4) way motorized mirror, split single flat lens over convex, external turn signal on outer side, with black plastic molded housing. Hydraulic Power-Packer™ cab tilt system with manual pump, raise / lower cab control lever with automatic lock type latch; a single double-acting hydraulic cylinder, with built-in velocity fuse for safety, tilts the cab to 60°. Pump is mounted to bracket above fender over left / street side front axle, behind cab; pump handle / lever mounted inside of cab behind left seat. Bronze tinted and laminated safety type in rubber locking channel for a watertight seal. Flat and split on cab center; two (2) pieces 31.68" high x 43.18" wide with a total of 2,700 sq. ins. of viewable glass area, measuring 72" from ground to bottom of glass, for increased visibility. Page 4 of 6 Date: April 2, 2014 – Scott Norris CRANE CARRIER COMPANY The Heavy Truck Specialists Windshield Wipers Rear Windows Grab Handles Overhead Console Cab & Chassis Wiring Instrumentation Lighting Dome Lights Horn Back-up Alarm Driver Seat Passenger Seat Safety Belts Sun Visors Trim Electric 2-speed wipers include one (1) gallon fluid reservoir, with two (2) wet-arm type, 18" long wipers on 25" long wet arms with washers. One(1) piece; tinted tempered safety type in rubber locking channel; measuring 19.38" tall x 47.38" wide, with a total of 900 sq. ins. of viewable glass area. Entry assist handle inside cab, bolted to “A” pillar post above and below dash. One (1) Aluminum finish, on each side; 18” long inside cab behind door. Console provides DIN mounting for an AM/FM/CD radio with weatherband, two (2) document / clipboard storage compartments, one (1) each side, mounting locations for cab fans and 2-way radio, houses dome and map lights and is full width of cab interior. Packard “GXL” wire, color-coded; engine start / stop key control ignition switch on left side only; 12-volt negative ground; engine/transmission/ABS electronic diagnostic connector SAE J1587 & J1939. Ignition, battery and ground wires for 2-way radio power feed routed to and capped in overhead console; two (2) spare rocker switches; plug-in relays, warning alarms and flasher in dash. Capped, power point connection plug is included. Wiring harnesses include sealed “Deutsch” twist-lock bulkhead connectors, Packard “WeatherPack” and “Metri-Pack” connectors that provide positive, locking connections. These connectors are used extensively throughout the chassis electrical system. Hard shell grommets provide sealed routing of harness through cab and dash, bringing harness connections inside cab and eliminating exposure to outside elements. Circuit breakers are automatic reset, are conveniently located below cab dash and provide protection from overloads. De-energizing the circuit and correcting the fault can reset breakers. Dedicated electrical circuits provided for truck body and electrical equipment installations. Ametek, NGI Gauges (SAE J1939); round 3.38" tachometer and speedometer with message center display including: odometer; two (2) trip odometers; engine hour meter; diagnostic mode, NGI warning message. Balance of gauges are round 2": dual needle air pressure; Fuel level gauge integrated with DEF level light bar; engine coolant temperature; engine oil pressure; voltmeter. All 2" gauges except air pressure have internal driver warning lights. Audible warning alarm for low air pressure, alarm and light for stop engine. Sixteen (16) light bar, indicator lights for left / right turn arrows, high beam headlights, check transmission, check engine, stop engine, engine pre-heat , park brake, ABS malfunction, DEF warning, neutral, water in fuel, high exhaust sensor temperature, DPF restriction, ATC and low air pressure. Warning alarms are continuous single tone. Switches have raised bezels to reduce accidental actuation and integral ISO legend identification with LED back lighting, English text on actuator to identify switch, and where required a function indicator light to reflect system status. Two (2) outboard mounted Large Single Rectangular (LSR) 5" x 8" halogen headlights mounted in a chrome bezel and housing, High-Low beams and Daytime Running Lights; LED lighting with Polycarbonate Lens; two (2) amber side marker lights, five (5) amber ICC clearance lights mounted above windshield, two (2) front turn signals mounted behind front bumper; stop, tail, backup, turn signals and clearance lights on separate circuits. Two (2) interior lights operate as either dome or map lights and are located in overhead console. Dome light automatically operated by a door open switch or manually operated with an override switch. Map lights have individual switches, left and right side. Steering wheel, center button activated, with two (2) single tone, 12-volt electric horns mounted behind bumper. Warn model, or equal; rated for 107 dB(A). Air-Ride Suspension, variable shock, 4.25" vertical adjustment, 6” fore and aft adjustment, single locking slide position 20” wide cushion, multi-position recline 23.5” high backrest. Cushion height from ground is 59.25” full up, 55” full down. Asphalt Confetti cloth Fabriform cushions and mid-high back w/fixed lumbar support. Air valve mounted @ front of seat base. 2-way adjustable; 25" space between inside door and center console on both sides. Seats are cloth Asphalt Confetti. Two (2) shoulder / lap style assemblies with automatic tensioning type retractors and 7" shoulder height adjustment; pushbutton release, nylon weave belts are black in color. Left and Right hand padded, with map or document retainers, same gray color as cab interior vinyl. Engine enclosure padded with gray acoustic vinyl material. Headliner & back walls of cab covered with hardboard backing phosphate carpeting. Page 5 of 6 Date: April 2, 2014 – Scott Norris CRANE CARRIER COMPANY The Heavy Truck Specialists Vents Heater / Ventilation Air Conditioning Cab Paint Cab Interior Paint Colors Two (2) Salem type vents are mounted on cab roof. Vents provide directional airflow and are manually operated to open and close. System provides increased driver comfort by drawing re-circulated air and effectively distributing it through air ducts integral to the dash to four (4) large adjustable vents, two (2) each side. Re-circulated air enters through heater inlet, entering cab interior through the heater and vent openings. Heater/defroster with 3-speed blower; SAE J638 rated for 31,600 BTU / HR at 100°F, outlets directed to floor on both sides of cab. Integral with cab dash HVAC system. Condenser mounted in front of the radiator. A/C system is R134a refrigerant, 33,000 BTU/430 CFM capacity. Cab protected with Acrylic Urethane (low VOC, high solids) paint. The paint assures a “wet look” and “high gloss” distinctness of image that lasts for years and provides long range benefits such as: durability and resistance to brittleness and chipping; UV absorbers ensure high gloss retention; chemical resistance helps finish withstand heavy use and harsh environments; and high graffiti resistance characteristics. Interior painted same as the exterior (lower cab color, if 2-tone cab is selected). Panels for instruments, warning lights, switches and service access are Gray “Pearlstone” molded plastic. Steering wheel, steering wheel column, rocker switches, instrumentation bezels and chassis controls are Black. Overhead console is powder-coated Gray color. DUPONT IMRON 5000 CAB PAINT – Polyurethane high gloss finish Standard “CCC” chassis colors are Dupont; White / N0007, matching cab interior and exterior; Gloss Black / N0001, engine cover, fenders, chassis frame assembly, & front bumper; White, black, or gray powder coated steel disc wheels available. Page 6 of 6 Date: April 2, 2014 – Scott Norris