COST MANAGEMENT Accounting & Control Hansen▪Mowen▪Guan Chapter 5 Product and Service Costing: Job-Order System COPYRIGHT © 2009 South-Western Publishing, a division of Cengage Learning. Cengage Learning and South-Western are trademarks used herein under license. 1 Study Objectives 1. Differentiate the cost accounting systems of service and manufacturing firms and of unique and standardized products. 2. Discuss the interrelationship of cost accumulation, cost measurement, and cost assignment. 3. Explain the difference between job-order and process costing, and identify the source documents used in joborder costing. 4. Describe the cost flows associated with job-order costing, and prepare the journal entries. 5. Explain why multiple overhead rates may be preferred to a single, plantwide rate. 6. Explain how spoilage is treated in a job-order costing system. 2 Manufacturing Firms versus Service Firms • Manufacturing involves joining together direct materials, direct labor, and overhead to produce a new product. The product is tangible and can be inventoried. • A service is intangible. It cannot be separated from the customer and cannot be inventoried. • Managers must be able to track the costs of services rendered just as precisely as they must track the costs of goods manufactured. 3 Unique versus Standardized Products and Services • Firms that produce unique products in small batches that incur different product costs must track the costs of each product or batch separately. This is a… • Job-order costing system – Examples: Cabinet makers, home builders, dental and medical services 4 Unique versus Standardized Products and Services • Some firms produce identical units of the same product. The costs of each unit are also the same. This is a… • Process-costing costing system – Examples: Food, cement, petroleum and chemicals 5 Setting Up the Cost Accounting System 6 Setting Up the Cost Accounting System • Cost Accumulation – The recognition and recording of costs. – Source documents can be designed to supply information that can be used for multiple purposes. 7 Setting Up the Cost Accounting System • Cost Measurement – Classifying the costs and determining the dollar amounts for direct materials, direct labor and overhead. – Methods of measurement • Actual costing: uses actual costs for direct materials, direct labor, and overhead • Normal costing: uses actual costs for direct materials and direct labor but measures overhead costs on a predetermined basis 8 Setting Up the Cost Accounting System • Cost Assignment – Occurs after costs have been accumulated and measured. – Total product costs associated with the units is divided by the number of units produced to determine unit cost. 9 Setting Up the Cost Accounting System • Unit Cost – Used in manufacturing firms to • Value inventory • Determine income • Inform decision making – Used in nonmanufacturing firms to • Determine profitability • Determine feasibility of new services 10 Setting Up the Cost Accounting System • Unit cost is made up of – Direct materials – Direct labor – Overhead Traced directly to units 11 Setting Up the Cost Accounting System • Overhead is applied using a predetermined rate based on budgeted overhead costs and budgeted amount of driver. • Commonly used drivers include – – – – – Units produced Direct labor hours Direct labor dollars Machine hours Direct materials dollars or cost 12 Setting Up the Cost Accounting System • Activity level – Must be predicted for the coming year to calculate the predetermined overhead rate. • Predicting activity – Reflective of consumer demand • Normal activity level • Expected activity level – Reflective of production capabilities • Theoretical activity level • Practical activity level 13 Job-Order Costing: Overview • Job-order industries produce a wide variety of products or jobs that are distinct. • Costs are accumulated by job in a joborder costing system. • Each job is documented on a job-order cost sheet. 14 Job-Order Costing: Overview • Total manufacturing costs for the job are divided by the number of units produced to determine unit cost. • The work-in-process inventory is the collection of all job-order cost sheets. 15 Job-Order Costing: General Description 16 Job-Order Costing: General Description 17 Job-Order Costing: General Description 18 Job-Order Costing: General Description Overhead is assigned to jobs using a predetermined overhead rate. The actual amount of the driver used as a base must be collected and recorded. 19 Job-Order Costing: Specific Cost Flow Description 20 Job-Order Costing: Specific Cost Flow Description 21 Job-Order Costing: Specific Cost Flow Description 22 Job-Order Costing: Specific Cost Flow Description 23 Job-Order Costing: Specific Cost Flow Description 24 Statement of Cost of Goods Manufactured All Signs Company Statement of Cost of Goods Manufactured For the Month Ended January 31, 2010 Direct materials: Beginning direct materials inventory Add: purchases of direct materials Total direct materials available Less: Ending direct materials Direct materials used $ 2,500 $ 2,500 1,000 $ 1,500 25 Statement of Cost of Goods Manufactured All Signs Company Statement of Cost of Goods Manufactured For the Month Ended January 31, 2010 Direct materials: Beginning direct materials inventory Add: purchases of direct materials Total direct materials available Less: Ending direct materials Direct materials used Direct labor $ 2,500 $ 2,500 1,000 $ 1,500 850 26 Statement of Cost of Goods Manufactured All Signs Company Statement of Cost of Goods Manufactured For the Month Ended January 31, 2010 Direct materials: Beginning direct materials inventory Add: purchases of direct materials Total direct materials available Less: Ending direct materials Direct materials used Direct labor Manufacturing overhead: Lease Utilities Depreciation Indirect labor $ 2,500 $ 2,500 1,000 $ 1,500 850 $ 200 50 100 65 415 27 Statement of Cost of Goods Manufactured All Signs Company Statement of Cost of Goods Manufactured For the Month Ended January 31, 2010 Direct materials: Beginning direct materials inventory Add: purchases of direct materials Total direct materials available Less: Ending direct materials Direct materials used Direct labor Manufacturing overhead: Lease Utilities Depreciation Indirect labor Less: Underapplied overhead Overhead applied $ 2,500 $ 2,500 1,000 $ 1,500 850 $ 200 50 100 65 415 75 340 28 Statement of Cost of Goods Manufactured All Signs Company Statement of Cost of Goods Manufactured For the Month Ended January 31, 2010 Direct materials: Beginning direct materials inventory Add: purchases of direct materials Total direct materials available Less: Ending direct materials Direct materials used Direct labor Manufacturing overhead: Lease Utilities Depreciation Indirect labor Less: Underapplied overhead Overhead applied Current manufacturing costs Add: Beginning work-in-process inventory Less: Ending work-in-process inventory Cost of goods manufactured $ 2,500 $ 2,500 1,000 $ 1,500 850 $ 200 50 100 65 415 75 340 $ 2,690 (850) $ 1,840 29 Statement of Cost of Goods Sold All Signs Company Statement of Cost of Goods Sold For the Month Ended January 31, 2010 Beginning finished goods inventory Cost of goods manufactured Goods available for sale Less: ending finished goods inventory Normal cost of goods sold Add: underapplied overhead Adjusted cost of goods sold $ 1,840 $ 1,840 $ 1,840 75 $ 1,915 30 Summary of Manufacturing Cost Flows 31 Income Statement All Signs Company Income Statement For the Month Ended January 31, 2010 Sales Less: cost of goods sold Gross margin Less nonmanufacturing expenses: Research and development Selling expenses Administrative expenses Operating income $ 2,760 1,915 $ 845 $ 50 200 550 $ 800 45 32 Single versus Multiple Overhead Rates Department A Department B Total Overhead costs $ 60,000 $ 180,000 $ 240,000 DL hours 15,000 5,000 20,000 Machine hours 5,000 15,000 20,000 • Single (plantwide) rate $240,000 ÷ 20,000 DLHr = $12 per DL hour • Multiple (departmental) rates – Department A labor-intensive $60,000 ÷ 15,000 DLHr = $4 per DL hour – Department B machine-intensive $180,000 ÷ 15,000 MHr = $12 per M hour 33 Single versus Multiple Overhead Rates Using single overhead application rate: Prime Costs Applied overhead: DL hours Single rate $ Total costs Units produced Unit cost Job #23 $ 500 12.00 $ $ 5,000 6,000 11,000 1,000 11.000 Job #24 $ 5,000 1 $ 12.00 $ $ 12 5,012 1,000 5.012 34 Single versus Multiple Overhead Rates Department A Department B Total Overhead costs $ 60,000 $ 180,000 $ 240,000 DL hours 15,000 5,000 20,000 Machine hours 5,000 15,000 20,000 • Single (plantwide) rate $240,000 ÷ 20,000 DLHr = $12 per DL hour • Multiple (departmental) rates – Department A labor-intensive $60,000 ÷ 15,000 DLHr = $4 per DL hour – Department B machine-intensive $180,000 ÷ 15,000 MHr = $12 per M hour 35 Single versus Multiple Overhead Rates Using multiple overhead application rates: 36 Single versus Multiple Overhead Rates Using multiple overhead application rates: Prime Costs Applied overhead: Dept A: DL Hours Rate $ Dept B: Machine hours Rate $ Total costs Units produced Unit cost Job #23 $ 500 4.00 5,000 2,000 12.00 $ $ Job #24 $ 5,000 7,000 1,000 7.000 $ 4.00 - 500 $ 12.00 $ $ 6,000 11,000 1,000 11.000 37 Single versus Multiple Overhead Rates Comparison of Overhead Assigned: Single rate Multiple rates Job 23 Job 24 500 DLH @ $12 = $6,000 500 DLH @ $4 = $2,000 1 DLH @ $12 = $12 500 MH @ $12 = $6,000 38 COST MANAGEMENT Accounting & Control Hansen▪Mowen▪Guan End Chapter 5 COPYRIGHT © 2009 South-Western Publishing, a division of Cengage Learning. Cengage Learning and South-Western are trademarks used herein under license. 39