Global Production , Outsourcing , and Logistic Sandy Wibisono 0706306522 Introduction • Where in the world should production activity be located ? • What should be the long-term strategic role of foreign production sites ? • Should the firm own foreign production activities, or is it better to outsource those activities to independent vendors ? • How should a globally dispersed supply chain be managed , and what is the role of internet – based information technology in the management of global logistic ? • Should the firm manage global logistics itself, or should it outsource the management to enterprises that specialize in this activity ? Strategy , Production , and Logistics • Production as “the activities involved in creating product”. • Logistic is “the activity that control the transmission of physical material through value chain , from procurement through production and into distribution. Strategy , Production , and Logistics • Strategic Objective – Lower cost. – Increasing Quality. – Production and logistic function must be able to accommodate demands for local responsiveness. – Production and logistic must be able to respond quickly to shifts in customer demands. Strategy , Production , and Logistics Increase Productivity Improves Performance Reliability Lowers Manufacturing Cost Lowers Rework and Scraps Cost Increases Profit Lower Services Cost Lower warranty Cost Where to Produce Country Factor Technological Factor Product Factor Country Factor Political Culture Externalities Economy Relative Factor Cost Formal Trade Barrier Exchange Rates Informal Trade Barrier Technological Factor Minimum Efficient Scale Flexible Manufacturing and Mass Customization Fixed Cost Technological Factor Product Factors Value – to – weight ratio Serve universal needs Concentrated Production Favored Decentralized Production Favored Differences in political economy Substantial few Differences in culture Substantial few Differences in factor cost Substantial few Trade Barriers few Substantial Location externalities Important in industry Not important in industry Exchange rates stable volatile Fixed Costs High Low Minimum efficient scale High Low Flexible manufacturing technology Available Not available Value – to – weight ratio High Low Serve universal needs Yes no Country Factor Technological Factor Product Factor The Strategic Role of Foreign Factories • Pressure from the center to improve a factory’s cost structure and/or customize a product to the demands of consumers in a particular nation can start a chain of events that ultimately leads to development of additional capabilities at the factory The Strategic Role of Foreign Factories • Improvement in the capabilities of a foreign factory can be the increasing abundance of advanced factor of production in the nation in which the factory is located Outsourcing Production Make Buy The Advantage of Make Lowering Cost Facilitating Specialized Investments Protecting Proprietary Product Technology Improving Scheduling The Advantage of Buy Offsets Lower Costs Strategic Flexibility Strategic Alliances With Supplier • Strategic alliance build a trust between the firm and its supplier. • Trust results when a firm makes a credible commitment to continue purchasing from a supplier on reasonable terms. • Alliance are not all good • i.e. : Kodak and Canon , Sony build laptop for Apple , Microsoft and Flextronics. Managing a Global Supply Chain • Lowest possible cost • Best serves customer needs The Role of Just-in-Time Inventory • JIT system is to economize on inventory holding cost by having materials arrive at a manufacturing plant just in time enter the production process and not before. • The major cost saving comes from speeding up inventory turnover. • This reduces inventory holding cost, such warehousing and storage cost. The Role of IT and The Internet