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Beam Bending Lab

ENGR 1181

Lab # 6

Today's Learning Objectives

 Students will develop techniques to measure the deflection of a cantilever beam using a dial caliper.

 Students will calculate familiar calculations for and concepts regarding:

• Stress

• Strain

• Young’s Modulus of Elasticity

• Moment of Inertia

Beam Bending Lab Apparatus

Dial Indicator

Pulley

Vertical

Cantilever

Beam

Weight

Holder

Clamp

Extra

Weights

Beam Bending Lab Tasks

 Your team is responsible for completing one lab memo.

 During this lab, each group will divide into two groups to work more closely with the beam bending apparatus.

 Measure Deflection (y-axis) versus Force (x-axis) for:

• Aluminum Rectangular Beam

• Copper Rectangular Beam

• Copper Square Beam

• “Unknown” Rectangular Beam

Typical Data and Results

Deflection vs. Force for Aluminum Beam

0,300

0,250

0,200

0,150

0,100

0,050

0,000

0,00 0,20 0,40 0,60 0,80 1,00

Force (Weight) applied to Beam (lbf)

1,20

Measured

Theory

Tips for Successful Lab

 Make sure the beams are securely fastened, but without over-tightening.

 Use dial caliper properly and follow instructions.

 Make sure bezel is properly aligned.

 Check numbers put in excel worksheet. Do they make sense?

Dial Indicator: Overview

 This dial indicator is unloaded, and shows a reading of 0.989”, or -0.011”

(yours will be close). It is negative because the plunger is not engaged.

 There is a locking screw in the upper right that should stay tightened.

 The bezel (front adjustable ring) should not be moved. The black marker must always line up with the plunger.

Dial Indicator: Set-Up

 When the beam is placed against the plunger (needle at bottom of picture), the dial should move and is then

“engaged”.

 Your “zero weight” reading will not be exactly zero.

• It is a starting point for all other measurements to be compared.

Dial Indicator: Class Activity

What are these readings?

0.119” 0.282”

Important Takeaways

 Using a dial caliper properly.

 Do not rotate the bezel.

 Apply the concept and formulas for stress, strain,

Young’s Modulus, and Moment of Inertia.

 Think about how material and shape configuration impacts design decisions.

Preview of Next Lab

 The next lab is a 2-part series involving Wind

Turbines.

 This will familiarize students with wind turbine design, efficiency calculations, power generation, and creative design.

 Prepare for Lab 7A by reading the Wind Turbine

Lab – Part A preparation material.

Topic

Marble Delivery System

Quality and Productivity

Circuits

Solar Meter

Solar Cell

Beam Bending

Wind Turbine 1

Wind Turbine 2

Problem Solving Project 1

Problem Solving Project 2

Problem Solving Project 3

Document Type

None

Executive Summary

Executive Summary

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Memo (Combined)

Memo

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Report (Combined)

Project Notebook

(Combined)

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