S.G.T.E. Presentation - Shri Ganesha Tooling Engineering

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hri Ganesha
Tooling Engineering
hri Ganesha Tooling Engineering
Estd. 2015
Pune, India.
Sangmeshwar N. Madarde
(Founder / Owner)
Gunvant A. Sonavane
(Manager)
B – Die Maintenance/Repair/
Modifications(Skin Panel + Inner
Parts)
HLC & BUY-OFF Services to Worldwide.
Static/Dynamic Checking HLC & BUY-OFF Services to Worldwide.
HLC & BUY-OFF Services to Worldwide.
 Preventive Maintenance (Dies P.M. Work)
 Predictive Maintenance.
 Breakdown Maintenance.
 Online Repair.
 Major ECN Implementation.
 Trouble Shootings at
Customer End.
We are Providing Design Services in Automobile Industry.
 Creating 3D Models for Automobile Dies, Based on the 2D
Designs or IGES Supplied.
 Operation Wise Die Design for large and medium Component.
 Fixtures Design.
 Die Design Modification.
We are Providing Design Services in Automobile Industry.
RECEIPT ORDER FROM
CUSTOMER
STUDY OR REVIEW OF
CUSTOMER INPUT
PREPARE A CUSTOMER /
PROJECT FILE
REVIEW METHOD PLAN
WITH GROUP AND SEND TO
CUSTOMER
PREPARE METHOD PLAN
DECIDING THE SEQUENCE
OF OPERATIONS
PLAN DESIGN ACTIVITY AND
PREPARE SCHEDULE FOR
DESIGN ACTIVITY
START DESIGN IN 3D MODE
PREPARE TOOL CONCEPT
SKETCHES AND DESIGN
INPUT DATA SHEET
RECEIVE CUSTOMER’S FEED
BACK AND UPDATE THE
METHOD PLAN
COMPLETE THE DESIGN AS
PER ALL THE POINTS
DISCUSSED IN REVIEW
SEND DESIGN OR VISIT THE
CUSTOMER FOR DESIGN
APPROVAL
PREPARE DOCUMENTS
REQUIRED FOR 1ST DESIGN
BUY-OFF
PRINT 2D ASSY DRAWING
DETAIL DRAWINGS OF THE
TOOL
UPDATE THE DESIGN (3D) AS
PER CUSTOMER’S
REQUIREMENT
 Die Manufacturing Assembly
Support.
 Die Try- out Support.
 Part proving Support.
 Die Welding. (Trim Line, Trim Line
Development, Draw Dies,
Modification work.)
 Dies Reconditioning.
 Dies Try-Out.
 Daily Production Wise Dies
Planning Work.
 Part Quality Improvement.
 All Dies PM Work.
 On Line Part Problems &
production Supports.
 Part ECN.
 Trim Line Modifications.
 Blank Development.
 Assembly Work.
We are taking Franchise of Leading Automobile Companies, for Completing
their Goals. Taking fully Charge of Tool-Room and Complete the Customer
Goals, It’s Our Unique Technic for Customers to provide our Quality.

Die Manufacturing & Assembly.

Die Maintenance.
(Trim Line, Trim Line
Development, Draw Dies,
Modification work, Die Welding)

Die Try- out.

Production.

Quality

Planning, Kaizens, Pokayoke, 5S, Routine Breakdown Maintenance, AM/PM,
Tool-Room and Plant related activities.
We boast a 30 strong work force ranging from apprentices through
to veterans of the industry.
We boast a 30 strong work force ranging from apprentices through
to veterans of the industry.
We boast a 30 strong work force ranging from apprentices through
to veterans of the industry.
LEAN Automation Chakan. Fixture Work.
Company- Maruti Suzuki Gurgaon (Delhi)
Project Name- YJC+YBM Fender Piercing Fixture Work.
LEAN Automation Chakan. Fixture Work.
Company- Maruti Suzuki Gurgaon (Delhi)
Project Name- YJC+YBM Fender Piercing Fixture Work.
 1 Year “GANAGE PRESSING” Chakan Plant Die Manufacturing & Die Maintenance.
 2 Year Working In “TATA MOTORS” Jamshedpur Plant Die Manufacturing & Die
Maintenance.
 2 Year Working In “TATA MOTORS” Pune Plant Production Engineering ERC Dept.
 2 Year “JBM MA” Chakan FAIT, MAHINDRA, TATA MOTORS, TVS. (All Skin Panel Dies
Maintenance & HLC, Buy-Off Activity's Work.)
 1 Year “GM CHINA” CN100 Project Handing Sheet Metal Dies & Fixture Maintenance &
Modifications Support. (ASAL HALOL,Gujarat).
 1 Year “SAMBHAV Tooling” All Dies Reconditioning Activity Dies Manufacturing &
Other Activity Sr. Asst. Manager .
 Transfer & Blanking line dies Modification Cosma Sanad Cosma Talegaon ECN Part
Modification (Trim Line Change, Flange Change, Hole Shift, Draw dies Modifications,
Hole addition.) In Tool-Room Manager Tapovan Autotech Pvt. Bhosari, Pune.
 Manufacturing of Press Tools Dies, Jigs, Fixtures, Dies Assembly
works.
 Skin Panel Die Manufacturing & Maintenance.
 New Tool Trials / Buy-off.
 HLC & Buy-Off GM CHINA CN100 Project Handing Sheet Metal Dies &
Fixture Modifications Support . (Halol, Gujarat)
 ERC CAB (Modification & Made by Proto CAB & Fixture Assembly)
From TATA MOTORS ERC Dep.
 BIW Fixture Work.
 All Types Of Dies Reconditioning M&M Nasik.
 FIAT Skin Panel Dies Working in JBM (MA) Chakan 2 year Exp.
(Body Side, Fender, Hood, Door, Decklid Panel, Roof And TRP Project .)
 Blanking & Transfer Line Dies Modification Cosma Sanad & Cosma
Talegaon ECN Part Modification. (Trim Line Change, Flange Change,
Hole Shift, Draw Dies Modifications, Hole Addition.)
 RichCam Auto Engineering Pvt. Ltd. (Moshi)
All Dies Manufacturing, Dies Assembly & Tryout Work.
 GALXY TOOLING Bhosari.
Dies Tryout & Buy-off, Dies Manufacturing supporting Work.
 JYOTI TOOLING Bhosari, Pune.
Dies Proving Work – Maruti, Honda & Tata Motors Company.
 Regolith, China at Cosma Talegaon, Pune.
HLC & Buy-Off Die’s For REGOLITH Company (China).
 LEAN AUTOMATION, Chakan.
Fixture Work of Maruti Suzuki India Company.
Project “YJC+YBA Fender Piercing Fixture”.
 Cosma Talegaon, Pune.
Die Maintenance & Modifications Work In Cosma Talegaon, Pune.
 Dongguan Action Tool Ltd. (China) at Cosma Talegaon, Pune.
HLC & Buy-Off Die’s For Action Tool (China).
 Excelcom Metal & Mold Technology Co. Ltd. (China)
at Cosma Talegaon, Pune.
HLC & Buy-Off Die’s For Excelcom (China).
 V & T Industries Co. Ltd, China.
HLC & Buy-Off Die’s (in India, Pune area).
 Excelcom Metal & Mold Technology Co. Ltd. (China)
at Cosma Oragadam, Vadakupattu, Sripumbudur, Chennai.
HLC & Buy-Off Die’s For Excelcom (China).
 Tapovan Autotech Pvt. Ltd. (Bhosari, Pune)
Dies Manufacturing, Dies Assembly & Tryout Work.

Skilled Manpower which Having Transfer Line Dies, Blanking,
Progressive & Skin panel Dies Experience.

Projects done successfully of HLC, HLTO & Buy-Off(GM CN100).

On Line Effective Components Defect Re-solution.

Expertise in Skin Panel (Eg. FIAT,TATA,TVS Body Side, Fender,
Roof, Door, Hood, Deck lid, Inner-Outer All Dies Working In JBM
MA CHAKAN)

Successfully implemented /completed thickness reduction
project of 10% Material Reduce LINEA, PUNTO FIAT.

Capacity From Small Dies To Large Dies, B.S.O. Also.
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