ISO 12647 AUSTRALIA: HEADING FOR STANDARDIZATION Australia TC-130 Presentation By Yves Roussange and David Crowther 10/2007 CONTENT • How it all Started • Why Standardize? • What is it all about? • The German Experience • Aussies’ Success Stories • Customer Expectation ABOUT ISO • What ISO does – Develops International Standards for anything • What ISO does not do – Carry out certification of conformity to its standards • What ISO standards achieve – Help ensure quality, safety, economy, efficiency, etc • ISO - the name – Derived from the Greek word isos meaning “equal” • Global Agreement “Do it once, do it right, do it internationally” HOW IT ALL STARTED • The print buyers BMW, Siemens, and Deutsche Bank contacted bvdm (German Printing and Media Industries Federation) • bvdm worked with fogra (Graphic Research Technology Association) to create a printing process based on the international standard ISO 12647. • To improve the consistency of digital proofing and printing results. • In October 2001 Process Standard Offset was introduced in Germany to guarantee best practice. WHY STANDARDIZE? Power adaptors for 140 countries “Everybody can plug into the power but everyone uses a different adaptor to achieve it!” Wouldn’t it be easier if we only one adaptor anywhere in the world? ISO 12647 is the adaptor you need. WHY STANDARDIZE? • Press efficiency • Advantages • Reaching & maintaining a high quality level BENEFITS OF ISO 12647 • For the print shop: Saving on materials Internal time-saving Improved customer relations Improved company reputation Improved competitiveness Process stability Quality improvement BENEFITS OF ISO 12647 • International standards: Have a good reputation Help to penetrate new markets Improve quality and consistency Increase client happiness The German Experience Fiebrandt Bernd-Olaf - bvdm officer of Baden-Württemberg The negative effect of modern digital technology • The Process Standard Offset is developed by bvdm • ISO standardisation is spreading outside Germany The German Experience • German printers (VDM-Baden-Württemberg) started to implement ISO in 2001. • Germany today has 250 ISO certified printers. • ISO does not drag printers down to the lowest common level. • ISO achievement provides printers with the highest international level of expertise. • ISO is the first step in responding to clients’ minimum quality expectations in the future. The German Experience New challenges for print shops • Print buyers are challenging the printing industry • Now print buyers like BMW and Siemens request any quotes for print services to be from ISO certified printers. • Now German printers need to achieve the in-house quality standards of these print-buyers’, which are based on ISO but at a higher level. AUSSIES’ SUCCESS STORIES • Make-ready and print-run savings • Paper and ink savings • Press efficiency ROI OF ISO 12647 • Make-ready and print run saving Print run description: - 42 forms of 8000 sheets - 6 days’ press run Before ISO After ISO 12 10 12 hours planning: - 7 forms in 12 hours’ shift. After ISO: - 10 forms in 12 hours’ shift. 6 7 0 Saving: - 16 hours or 1.5 day ahead of planning. 5 colours press ROI OF ISO 12647 • Paper and ink saving Print run description: - 42 forms of 8,000 sheets - 6 days’ press run Before ISO 1000 After ISO 1000 800 Paper for make-ready: - 1,000 sheets of paper 600 600 400 After ISO: - 600 sheets of paper Saving: - 16,800 sheets of paper saved 200 Paper and ink ROI OF ISO 12647 • Press efficiency Daily press efficiency - 69 % press use Before ISO After ISO 100% 93% After ISO: - 93% press use Improvement: - 35% more press use 75% 50% 69% 25% % 5 colours press Based on a bvdm study RAPID RETURNS Alan Rhodes from Printpoint says: • Full ROI after 4 months • Faster client make-ready sign-off • Proofing matches the press • High client satisfaction • Better communication in the print shop BENEFITS FOR THE PRINT BUYER • Confidence in results • Superior colour matching - proof to print • Consistency over time • Ensure smooth communication • Choosing ISO printers ISO 12647 AUSTRALIA - HEADING FOR STANDARDIZATION Australia TC-130 presentation Part II By Yves Roussange and David Crowther 10/2007 INTRODUCTION • What is the AU-TC130? • What are the ‘Standards’? • How can ISO 12647 help me? • The Future WHAT IS THE AU-TC130? • Standards Development • The TC130 • Sub-committees, Working Groups and Joint Working Groups • The AU-TC130 WHAT ARE THE STANDARDS? • ISO 12647-1 Parameters & Measurement methods • ISO 12647-2 Offset Lithographic processes • ISO 12647-3 Coldset Offset Lithography on Newsprint • ISO 12647-4 Publication Gravure • ISO 12647-5 Screen Printing • ISO 12647-6 Flexo Printing • ISO 12647-7 Proofing process from digital data WHAT IS IN THE STANDARD? • Paper type and ‘colour’ • CMYK ink ‘colour’ • Dot Gain (TVI) information • Tolerances • Relevance to other standards - ISO 3664 Viewing Conditions ISO 2846-1 Ink colour and transparency HOW CAN ISO 12647 HELP ME? • The Printing Press – A colour management challenge • Press variables - Ink - Paper - Pressures - Water - Blankets - Humidity - Temperature - Mechanical ‘movement’ HOW CAN ISO 12647 HELP ME? • Production Engineers say of all manufacturing processes: “If you can measure it you can control it, and if you can control it you can reproduce it” HOW CAN ISO 12647 HELP ME? • Predictability and Consistency • A stake in the ground! • The Solution - Analyze the process - Quantify the variables - Choose a standard set of targets as a benchmark - Tune your system to be in the middle of the tolerances - Print to the Standard HOW CAN ISO 12647 HELP ME? • Benefits for Customers - Fidelity print to proof - Predictable appearance - Consistent Colour - Improved communication - Print to the Standard HOW CAN ISO 12647 HELP ME? • Benefits for Printers - Faster make-ready - Critical Jobs run easier - Increased press utilization • Plus, Quality benefits • Keep your finger on the pulse… HOW CAN ISO 12647 HELP ME? • The ‘wave’ has all ready begun • ISO 12647-2 adoption by small, medium and large companies in Australia THE FUTURE • Printers that demonstrate good quality procedures will get new business, retain existing business and prosper – those that cannot ARE ENDANGERED SPECIES • Printers that embrace a Total Quality Management approach to improving efficiency – WILL PROSPER