CURRICULUM VITAE MD. LUTHFUL BARI Date of Birth: 31 December 1965 1 Hem Sen Lane P.S: Kotowali Chittagong-4000, Bangladesh Nationality: Bangladeshi luthfulbari@yahoo.com Cell: 008801819224164 EDUCATION M.Sc. Polymer Science & Engineering- (Excellent Pass) 1997 to 1998 University of North London (London, UK) M.Sc. in Chemistry- 1st class 4th 1986 to 1987 (Thesis in Polymer) (Exam. held in 89) Chittagong University (Bangladesh) B.Sc. (Hons) in Chemistry-2ndclass 1982 to 1985 Chittagong University EMPLOYMENT From January 2006 to till date working as General Manager of Meghna Rubber Industries Ltd. Bangladesh with assign responsibilities of looking after all production & marketing related activities of company laying prime focus on followings: a) Production Management: Direct, plan, organize & oversee all Production & Q.C related activities of a Bicycle /Motorcycle/ Scooter Tyre & Tube manufacturing factory comprising c. 800 staffs producing 20,000 pcs tyre & 35,000 pcs tube per day. To run the plant efficiently, giving maximum output with right quality, maintaining Environmental, Health, Safety & Security compliances. Scheduling the production to meet short & long term goal, customer specifications, lead time etc. Manage the team, ensure staffs are adequately trained and ready to achieve objectives. Prepare the operational & capital budgets, keep the production costs within budgets or lower by optimizing the resources & manpower. Comply with internal rules and external legislation such as labor law, EN standards, Social Compliances, Local operating procedures. etc. Control, discipline and motivate the staffs to seek for Continual Improvement through identification & steady elimination of wastes in all unit/steps of production. Manage long term planning, sourcing appropriate technology (like N2 curing, Anti puncture tyre /tube etc.) & technologist from abroad for related new /developed/upgraded products. Complaint handling of the marketed products and decide on corrective & preventive actions where needed. Liaise /guide other factories of the Group producing Plastic /PU bicycle part for ensuring timely delivery of quality material.. Ensuring proper & timely maintenance, calibration, checking of all plant machinery through routine consultation with plant engineers. b)Quality Control & Compounding: Directly controlling all Q.C. activities through lab chemists to ensure that all routing testing like Mechanical property testing, Rheomoter, Mooney Viscosity, abrasion testing, Carbon dispersion, Ozone crack testing , Puncture resistance(for Kevlar tyre & self sealant tube) etc. ware performed as per set Q.C. rule. Full time liaise will QC/QA departments of customer like Raleigh (UK) & Halfords etc. for complying with their requirements. Compounding /formulation are done under my controlled. c) Sourcing of Raw material & Plant Machinery: Planning & Procurement of all imported raw materials based on forecasted demands by maintaining continuous liaison with Companies Like Exxon Chemicals, Dow, Bayer, FTC, Chi Mei, TSRC , Du Pont ,Phillips, Birla , CSRC etc. Vendor selection & rating, purchasing services & consumable goods locally, Import of all plant machinery for expansion /BMRE are also being controlled. d) Marketing & Selling to International Markets: Liaise with marketing department & customers to promote the sales of bicycle tyre & tube in the International Market. Boost up marketing & establish direct relation with customers through regularly attending & representing the company ( with stand ) in the International fairs like IFMA Cologne Show & Munich Show of Germany, Taipei Bicycle show, Dubai Autumn fair, Istanbul tire show , Shanghai Bike show etc. Promote selling of Bicycle Plastic Saddle (PU), Paddle(TPR or PP), Grip(TPR) etc.. Coordinate with concern factories, bank, shipper for ensuring the timely shipment of goods & arranging all logistic by monitoring the activities of Shipping & Distribution department. e) Controlling Metal Pipe Factory: Looking after all activities of a fully Automatic MS Pipe((15.9mm-50mm) production line ,Electroplating plant , metal pressing unit etc. f) New Project Handling: Currently looking after the entire installation & commissioning works of a new Plastic Hanger Factory (Meghna Mainetti Ltd.- a JB with Mainetti of Srilanka ) comprising 25set IM & 4 set VIM etc. initial stage. From 01-01-2000 to 31-12-2005 serving as Assistant Manager (Production & Q.C.) in Pacific Oil Company Ltd. (a lubricating oil Blending plant in Collaboration with AP Oil International Ltd. Singapore, on technology transfer & licensing basis), Bangladesh. Reporting to the General Manager performed following duties as over all In charge: a) Production: Planning & production of all SINO (Singapore-Oil) brand Lube oil. Manage/supervise the overall production keeping strict compliance with Formulations and Production Procedures stipulated in Production manual. Prepare, follow up & strive to achieve production targets. Operate the plant in cost effective manner, run the production with zero accident and maintain the standard of safety & house keeping as per company & corporate policy. Meet local Industrial Procedures/ requirements, rules, laws and regulations b) Quality Control & Product Formulation: Controlling all Q.C. activities & supervising the Lab Chemist. Performing all Quality Control Tests (like Viscosity, Viscosity Index, ASTM Color, Flash Point, Pour Point, TAN & TBN by Potentiometric Titration, Water By Karl Fischer Coulometer, etc.) to be performed on different types/grades blended lube oils, base oils and additives. Ensuring all the blended products meets the respective specifications. Rectify the product when it fails to meet the Specification. Perform the analysis needed for compliant handling. Formulate new product & selection of additives. Analyzing, evaluating & creating Production reports. From 19-06-99 to 31-12-99 served as Site Manager in Pacific Oil Company Ltd during its installation phase with the assigned responsibilities of: Co-ordination/Supervision of installation, construction & commissioning works for setting up a new Lubricant Plant: Co-ordination/Supervision of all activities in setting up a new blending plant from inception to implementation, which involved the installation of the Blend Control System, Filling & Packaging machines and the erection of piping network. Liaise with civil, Mechanical & electrical contractors to explain them their respective job scope as well as full time co-ordination with the contractors and the foreign Technical Consultant to ensure that all works had been done strictly as per consultant’s design/advice. After taking extensive training from foreign experts my duties was to start trial production. Subsequently I trained the operators to make them able to work in the production process of sophisticated blending plant. From 30-03-91 to 04-01-97 served as Chemist in Standard Asiatic Oil Company Ltd. (an Unit of Bangladesh Petroleum Corporation, BPC) Chittagong and performed following responsibilities as overall in charge of Q.C. Department. a) Production Supervision: Supervise the production of Castrol and BP (British Petroleum) brands Lubricating oils under direct guidance of Factory Manager. Decanting of additive drums through Drum Decanting system (DDS), exercising the special supervision for ensuring that the correct amount of each additive is accurately weighed and adequately blended into the base oil. Controlling the processing parameters like circulation/agitation time, blending temperature, heating time etc. b) Quality Control: Check the quality of all types/ grades of Castrol and BP brand lubricants oil by performing routine tests like Viscosity, Viscosity Index, ASTM Color, Flash Point, Pour Point, Water Crackle tests, etc. Check the quality of imported Lube Base Oil to ensure that the supplied oil is in accordance with the specification set out by BPC. Certification of blended product for recipient parties and preparation of Production Reports for MIS. In Service Training: Course Title 1. Personnel Management Course 2. Computer in Management 3. Procurement Management 4. Operations Management Course Duration 10/07/1994 to 14/07/1994 05/02/1996 to 12/02/1996 02/07/1996 to 31/07/1996 25/10/1996 to 31/10/1996 Organizer BPC Training Center BPC Training Center BPC Training Center BPC Training Center Attended a presentation on Basic Lubricant Knowledge Conducted by Technical Services Department of AP Oil International from 9th March to 13th March 2001. Also completed training courses under “Executive Development Program -EDP” and attended seminars on ISO 9000, ISO14000 and Total Quality Management (TQM) organized by Chittagong Chamber of Commerce and Industries during June to November 1996. Skills I have develop the following skills via my degree courses, employment, training and extracurricular activities Production Management -Supervising a team of c.800 personnel (25 nos. supervisory level, remaining on worker level) including, Factory Managers, Plant engineers, Chemist, VAT Manager, Store Keeper, etc. in current job and also through handing the production force in 18 years of my carrier. Plastic blending, Testing and Characterization and Production -Performing extensive mechanical, thermal and rheological properties testing of polymers & polymer blends during research. Trained extensively on the operation of Extruder, Injection moulding, Blow moulding, Compression moulding and PVC Thermoforming machines.. Performed various type of analytical, characterization and Quality control testes both within academic & industrial environment. Experienced in operating DSC, FTIR, DMA, and GPC etc Communication - Effectively communicating & maintaining full time liaisons with all suppliers & overseas customers for ensuring in time receive of raw materials & timely delivery of finished products. Preparing Monthly Operational Reports for MIS. Dealing closely with the work force & solving the operational problems and providing them required motivation. Daily coordination with Management team & factory staff and updating Managing Director on regular basis. Computer Literacy: Advanced user of Windows’, Microsoft Word, Excel, Access and Visual Basic6.0. Passed “Diploma In Computer Studies” securing 1stPosition from City Corporation Computer College. Languages Proficiency: English - Excellent command over oral & written communication. Passed Certificate in English Language Proficiency Course with ‘A’ grade from Bangladesh Open University), French - Diplome de la launge Fracais from Alliance Fracaise. Hindi – Basic speaking only. Research Experience/Paper Published: a) Project title for M.Sc. Polymer science & Engineering: Reactive blending of Polystyrene and Polyamide using an interfacial agent. b) Project title for M.Sc.(Chemistry): Ceric Ion Initiated Graft Copolymerization of Methyl Methacrylate onto Cellulose. Part of this work was published in Chittagong University Studies, Science 9III-Vol.15 Personal: Married -Two children, Hobby: Reading, research & traveling. Country travelled: UK, Germany, Turkey, UAE, Bahrain, Singapore, Taiwan, China, Thailand & India.