CHAPTER 7 Use of Cost Information in Management Decision Making Slide 7-2 Incremental Analysis Incremental Revenue Additional revenue received by selecting one alternative over another Incremental Cost Additional cost incurred by selecting one alternative over another Incremental Profit Difference between incremental revenue and incremental cost Slide 7-3 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Incremental Analysis An alternative that yields an incremental profit should be selected Incremental costs are referred to as relevant costs Also called differential costs Slide 7-4 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Incremental Analysis Example Slide 7-5 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Incremental Analysis Incremental Analysis can be extended to more than two alternatives Calculate profit for each alternative The alternative with the highest profit is the best alternative Difference between its profit and the profit of any other alternative is its incremental profit Slide 7-6 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions “What Does This Product Cost?” Answer: Why do you want to know? No single cost number is relevant for all decisions Must find incremental information that is applicable to the decision - Some costs will change due to the decision, some will not - Only costs that change are relevant Slide 7-7 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Analysis of Decisions Faced by Managers Three decisions that managers frequently face: 1. Additional processing of a product 2. Make or buy a product 3. Drop a product line Slide 7-8 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Additional Processing of a Product Manufacturers must occasionally decide whether to: - Sell partially complete product, or - Incur additional costs to complete Costs incurred to date of decision on partially complete product are not relevant, i.e sunk costs. Slide 7-9 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Additional Processing Decision – Bridge Computer Example Summary of cost information Slide 7-10 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Additional Processing Decision – Bridge Computer Example Incremental analysis summary Sell Partially Sell Fully Complete Complete Incremental Revenue $500 $1,000 $500 a Prior Production Costs (800) (800) 0 Additional Processing Costs 0 (400) (400) b Gain (loss) per unit ($300) ($200) $100 c a. Incremental revenue associated with alternative 2 b. Incremental cost associated with alternative 2 c. Incremental profit associated with alternative 2 Slide 7-11 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Additional Processing Decision – Bridge Computer Example Incremental analysis summary Incremental revenues are $500 Incremental costs are $400 Would you spend $400 to generate an additional $500? Answer: Yes, incremental profit is $100 Slide 7-12 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Additional Processing Decision Slide 7-13 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Make or Buy Decisions Decision involves no incremental revenues Analysis concentrates solely on incremental costs Slide 7-14 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Make-or-Buy Decisions – General Refrigeration Example Additional information: If purchased, cost savings include $390,000 in supervisory salaries and all variable costs. Market value of production machinery is zero Slide 7-15 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Make-or-Buy Decisions – General Refrigeration Example Incremental cost analysis – 3 column format Slide 7-16 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Make-or-Buy Decisions – General Refrigeration Example Incremental cost analysis - single column format Slide 7-17 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Make-or-Buy Decisions Slide 7-18 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Make-or-Buy Decisions – General Refrigeration Example Incremental cost analysis with opportunity costs Slide 7-19 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Evelyn’s farm has two alternatives for the sale of 100 pounds of cucumbers 1. Sell as-is (raw) for $0.79 per pound 2. Pickle (process) and sell for $6.99 per pound Additional pickling costs per pound: materials $1.50; labor $2.00 Should Evelyn sell cucumbers or pickles? Pickles Cucumbers Revenue 100 lbs X $0.79 100 lbs X $6.99 Incremental cost 100 lbs X $1.50 100 lbs X $2.00 Incremental profit Slide 7-20 Pickles Incremental $79 $699 $620 (150) (200) (150) (200) $270 0 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Drop a Product Line Analysis involves calculating the change in income that will result from dropping the product line: If income increases, the product line should be dropped If income decreases, the product line should not be dropped Note: Allocated costs are not relevant Slide 7-21 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Dropping a Product Line – Mercer Hardware Example Profit calculation with three product lines Mercer Hardware Product Line Income Statement For the Year Ended December 31, 2006 Sales Traceable costs: Cost of goods sold Other variable costs Direct fixed costs Non-traceable costs Company fixed costs Division net income Slide 7-22 Tools $120,000 Hardware Supplies $200,000 Garden Supplies $80,000 Total 3 products $400,000 (81,000) (2,000) (8,000) (90,000) (4,000) (5,000) (60,000) (1,000) (3,500) (231,000) (7,000) (16,500) (24,000) $5,000 (40,000) $61,000 (16,000) ($500) (80,000) $65,500 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Dropping a Product Line – Mercer Hardware Example Profit calculation with two product lines Mercer Hardware Product Line Income Statement For the Year Ended December 31, 2006 Sales Traceable costs: Cost of goods sold Other variable costs Direct fixed costs Non-traceable costs Company fixed costs Division net income Tools $120,000 Hardware Supplies $200,000 Total 2 products $320,000 Total 3 products $400,000 (81,000) (2,000) (8,000) (90,000) (4,000) (5,000) (171,000) (6,000) (13,000) (231,000) (7,000) (16,500) (30,000) ($1,000) (50,000) $51,000 (80,000) $50,000 (80,000) $65,500 Total company fixed costs are $80,000 whether 2 or 3 products are sold Slide 7-23 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Dropping a Product Line – Mercer Hardware Example Slide 7-24 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Beware of the Cost Allocation Death Spiral When dropping a product line - Common fixed costs are not incremental - Common fixed cost allocation is spread among remaining product lines Management must understand and remember this impact when making decisions Slide 7-25 Learning objective 1: Explain the role of incremental analysis (analysis of incremental costs and revenues) in management decisions Terminology Summary Sunk costs - Costs already incurred - Never incremental or relevant i.e. Do not differ between alternatives Avoidable costs - Costs avoided if an action is undertaken - Always incremental and relevant Opportunity costs - Benefits foregone by selecting one alternative over another - Always incremental and relevant Slide 7-26 Learning objective 2: Define sunk cost, avoidable cost, and opportunity cost, and understand how to use these concepts in analyzing decisions Which of the following is often not a differential cost? a. Material b. Labor c. Variable overhead d. Fixed overhead Answer: d Fixed overhead Slide 7-27 Learning objective 2: Define sunk cost, avoidable cost, and opportunity cost, and understand how to use these concepts in analyzing decisions Opportunity costs are: a. b. c. d. Never incremental costs Always incremental costs Sometimes sunk costs Never avoidable costs Answer: b Always incremental costs Slide 7-28 Learning objective 2: Define sunk cost, avoidable cost, and opportunity cost, and understand how to use these concepts in analyzing decisions Which of the following costs should not be taken into consideration when making a decision? a. Opportunity costs b. Sunk costs c. Relevant costs d. Differential costs Answer: b Sunk costs Slide 7-29 Learning objective 2: Define sunk cost, avoidable cost, and opportunity cost, and understand how to use these concepts in analyzing decisions Decisions Involving Joint Costs Joint Products - When two or more products always result from common inputs Joint Costs - Costs of the common inputs Split-Off Point - Stage of production in which individual products are identified - Product may undergo further processing with additional costs Slide 7-30 Learning objective 3: Analyze decisions involving joint costs Joint Products Example Slide 7-31 Learning objective 3: Analyze decisions involving joint costs Allocation of Joint Costs Cost of the common inputs - Allocated to the joint products for financial reporting purposes - Can mislead managers about product line profitability Joint cost information is - Irrelevant to individual joint product decisions - It is not an incremental cost Slide 7-32 Learning objective 3: Analyze decisions involving joint costs Joint Cost Allocation Methods Relative sales value method Cost allocated to product A: Sales value A / Total sales value x Joint cost Physical quantity method Cost allocated to product A: Physical measure A / Total physical measure x Joint cost Slide 7-33 Learning objective 3: Analyze decisions involving joint costs Joint costs $1,000 Economy grade: Quantity = 1,ooo pounds Sales price = $0.10 per pound Superior grade Quantity = 4,000 pounds Sales price = $0.30 per pound Allocate joint costs using physical measure. Weight Economy 1,000 Superior 4,000 Total 5,000 Slide 7-34 Percentage Allocation 1,000 / 5,000= 20% X $1, 000 = $200.00 4,000 / 5,000 = 80% X $1, 000 = 800.00 $1,000.00 Learning objective 3: Analyze decisions involving joint costs Joint costs $1,000 Economy grade Quantity = 1,ooo pounds Sales price = $0.10 per pound Superior grade Quantity = 4,000 pounds Sales price = $0.30 per pound Allocate joint costs using relative sales value. Sales Value Percentage Allocation Economy 1,ooo X $0.10 = $100.00 $100 / $1,300 = 8% X $1, 000 = $77 Superior 4,ooo X $0.30 = 1,200.00 $1,200 / $1,300 = 92% X $1, 000 = $923 Total $1,300.00 $1,000 Slide 7-35 Learning objective 3: Analyze decisions involving joint costs Additional Processing Decisions and Joint Costs Joint costs not relevant to decisions made after the split-off point Joint costs incurred prior to the splitoff point are sunk costs Decisions should be based on incremental analysis Slide 7-36 Learning objective 3: Analyze decisions involving joint costs The joint costs incurred in a joint product situation: a. Are incurred before the split-off point b. Are incurred after the split-off point c. Should only be allocated based on physical attributes d. Should never be allocated Answer: a Are incurred before the split-off point Slide 7-37 Learning objective 3: Analyze decisions involving joint costs Qualitative Considerations in Decision Analysis Many decisions have one or more features that are difficult to quantify but should be considered Examples include, but are not limited to: - Swings in economy - Loss of control - Quality of product - Quality of service - Company morale Slide 7-38 Learning objective 4: Discuss the importance of qualitative considerations to management decisions Qualitative Considerations in Decision Analysis Slide 7-39 Learning objective 4: Discuss the importance of qualitative considerations to management decisions Qualitative Factors Slide 7-40 Learning objective 4: Discuss the importance of qualitative considerations to management decisions The Five-Step Process of the Theory of Constraints 1. Identify the Binding Constraint 2. Optimize Use of the Constraint 3. Subordinate Everything Else to the Constraint 4. Break the Constraint 5. Identify a New Binding Constraint Slide 7-41 Learning objective A1: Understand the five-step approach to the Theory of Constraints (TOC) Optimize Use of the Constraint Slide 7-42 Learning objective A1: Understand the five-step approach to the Theory of Constraints (TOC) Overproduction in NonBottleneck Departments Slide 7-43 Learning objective A1: Understand the five-step approach to the Theory of Constraints (TOC) Copyright © 2010 John Wiley & Sons, Inc. All rights reserved. Reproduction or translation of this work beyond that permitted in Section 117 of the 1976 United States Copyright Act without the express written permission of the copyright owner is unlawful. Request for further information should be addressed to the Permissions Department, John Wiley & Sons, Inc. The purchaser may make back-up copies for his/her own use only and not for distribution or resale. The Publisher assumes no responsibility for errors, omissions, or damages, caused by the use of these programs or from the use of the information contained herein. Slide 7-44