Pesticide Application Equipment Page 78 General Manual To Enhance Safety and Benefits and to Get the Most From Any Sprayer: Select the right equipment. Set it up correctly. Use proper operation procedures. Perform proper maintenance. Reference Materials The pesticide label Spray equipment BLM and Extension guidelines All Sprayers Should Be: Durable Convenient to fill Convenient to operate Easy to clean Three Basic Functions of a Sprayer: Distribution & Metering – Determine the volume or weight that application equipment will apply to a known area under a given set of conditions. CALIBRATION Storage and transport Types of Spray Equipment Hand sprayer Knapsack (LOK) Battery powered Low pressure hydraulic High pressure ULV Chemigation or injection Tanks Fiberglass Stainless steel Galvanized steel Aluminum Polyethylene Lock Opening Large Openings Strainer For Filling Agitation Device Large Drain Agitation Agitation Agitation Requirement 5% of tank volume (5 gallons for each 100 gallons) 1000 gallon tank Pump - 50 GPM just for agitation 12 GPM for Boom 50 GPM for agitation 62 GPM total pump requirement Strainers Tank opening – Basket Strainer (16-80 mesh) In-line (40-50 mesh) Nozzle screen (50 - 100 mesh) Pumps Must Provide Gallons per minute (GPM) required by all nozzles Tank agitation (5 - 6 % of tank volume) Twenty percent (20%) reserve for wear Pump Types Roller Centrifugal Gear Turbine Diaphragm Piston Positive Displacement General Purpose Wide range Output Pressures Herbicides Rollers can wear Roller Pump Positive Displacement High Pressure Volume depends on RPMs Insecticides Dry Formulations Part can wear Piston Positive Displacement High Pressure High Volume Insecticides Herbicides Dry Formulations Part can wear Diaphragm Non-positive Displacement Continuous Flow High RPM’s Low Pressures Durable Easy to Maintain Dry Formulations Pump requirement (GPM) = Desired GPA x Boom Width x MPH 495 For Boom Flow only Add 5 GPM for every 100 gallons of tank – page 78 Example 30 GPA x 40 feet x 5 MPH 495 = 12 GPM Pressure Least desirable to adjust GPA 4 x pressure to double GPA 20 GPA at 30 psi 40 GPA at 120 psi Small droplets = DRIFT • Minor tweeks! Find New Pressure (psi) page 82 35 psi X 40 GPA 20 GPA 2 35 X 2 2 New Pressure = 140 psi 35 X 4 Hoses Flexible (non-collapsible if suction hose) Durable Resistant (sunlight, oil, chemicals, abrasion, twisting) Sufficient Pressure Rating Correct size Guide for determining hose size. General Manual Page 88 Pump Output (gals/min.) Suction Hose Discharge Hose (inside diameter in inches) Under 12 GPM 3/4 5/8 12-25 GPM 1 3/4 25-50 GPM 1 1/4 1 50-100 GPM 1 1/2 1 1/4 GPA – Gallons per Acre (GPA) – Total sprayer output, delivery rate, volume applied…ad nauseum GPM – Gallons per Minute (GPM) – Nozzles and pump output – dilutes formulation at applicatoin Carrier – dilutes active ingredient at manufacture Diluent Comparison of Micron Sizes (approximate) • • • • • • 2000 m - #2 Pencil lead 850 m - paper clip 420 m – staple 300 m - toothbrush bristle 150 m - sewing thread 100 m - human hair Pesticides Droplet Description Insecticides Fungicides Herbicides: Pre- and Post emergent Soil application of Herbicides Very Fine Fine Medium Coarse Very Coarse Desired Droplet Size (microns) < 119 119 - 216 217 - 353 354 - 464 > 464 What’s a good GPA? Very Fine to Fine Droplet = Low Volume (GPA) Medium to Coarse Droplets Very Coarse = High Volume Read them labels!! Three Functions of a Nozzle Metering - GPA – Liquid to drops Pattern dispersal Atomization MAXIMIZING SPRAYER PERFORMANCE Nozzle materials – Stainless steel, brass and plastic are the most common. – Stainless steel is probably the best choice Nozzles: Wear vs Cost Nozzle Type Brass Life in Hours 100 Cost per Hour $0.013 Nylon 400 $0.003 SS 500 $0.008 HSS 1500 $0.001 Ceramic 2000 $0.0005 VOLUME OF PESTICIDE SOLUTION APPLIED DEPENDS UPON: NOZZLE TIPS PRESSURE SPEED NOZZLE SPACING TeeJet nozzle tip examples NOZZLE TIP DESIGNATIONS SPRAYING SYSTEMS CO. HSS8002E HSS 80 02 E HSS = HARDENED STAINLESS STEEL 80 = 80 DEGREE SPRAY ANGLE 02 = 0.2 GALLON PER MINUTE AT 40 PSI E = EVEN FLAT FAN PATTERN FOR BAND APPLICATION Nozzle Coding- Spraying Systems XR means eXtended Range 80 means 80o pattern 03 means 0.30 GPM at 40 psi VS means Stainless Steel withVisiFlo color coding SS = Stainless Steel VP = Polymer, etc Atomization (Droplet Size) is Dependent On: Nozzle type and orifice size Pressure – higher pressure = small drops Liquid characteristics Nozzle Types Flat fan - regular Flat fan - extended range Twin flat fan - good for dense foliage MAXIMIZING SPRAYER PERFORMANCE Nozzle Orientation Nozzle types Even flat fan - band applications Flooding flat fan Hollow cone Full cone Flood Jet MAXIMIZING SPRAYER PERFORMANCE NOZZLES – Nozzle types Flat fan is best for broadcast application of herbicides Flat fan Even fan BOOM BUSTER SPRAY NOZZLES THAT WORK WITHOUT BOOMS FEATURES – All nozzles machined from solid stainless steel. All have replaceable industrial grade nylon diffusers. (Tests have shown that this nylon will outlast stainless steel.) Roadside Spray Boom Boom Buster (con’t) – – – – Extra wide spray pattern. Excellent pattern and distribution. All models spray chemicals and fertilizers. All nozzles have standard pipe threads. Boom Buster (con’t) USES – – – – – – Row Crops, Grain and Pastures State and County Right-of-Ways Orchards and Vineyards Forestry and Utility Right-of-Ways Lawn and Turf Roads, Hedge Rows and Fence Rows Rule of Thumb An 8004 nozzle will deliver 40 gpa when used at 3 mph with 40 psi. Likewise an 8002 will deliver 20 gpa under the same conditions. An 8001 will deliver 10 gpa. CHOOSING THE RIGHT NOZZLE SIZE GPM = GPA x MPH x Nozzle spacing in inches 5940 GPM = Gallons per minute per nozzle GPA = MPH Gallons per acre = Miles per hour EXAMPLE GPA = 30 MPH = 4 Nozzle spacing = 20 GPM = 30 GPA x 4 MPH x 20 in 5940 GPM = 0.40 HOW TO CHANGE SPRAYER OUTPUT NOZZLES – Best for large changes in output HOW TO CHANGE SPRAYER OUTPUT Pressure – Only feasible within a limited pressure range – Pressure must be increased by a factor of 4 in order to double the flow – 10 GPA at 20 PSI – 20 GPA at 80 PSI HOW TO CHANGE SPRAYER OUTPUT SPEED – Only feasible within a limited range of speeds – Double ground speed will decrease output by 50% – 1/2 ground speed will increase output by 50% Ground Speed – Page 100 • Linear relationship Verifying Speed Page 95 Make a test strip to verify MPH • Feet x 60 . Seconds x 88* • Feet per second x 0.682 * At 1 MPH, it takes 1 minute to travel 88 feet Speed 2 Test Strip Distance = 200 feet Seconds to travel strip = 27 seconds (200 / 27 seconds) x 0.682 = 5 MPH So What! Speed Effects on GPA Current GPA x Present MPH = New GPA New GPA Page 100 for example 20 GPA x 3 MPH 10 GPA = 60 = 6 MPH 10 ROW Manual – Pg 15 New GPA = Current GPA x Current MPH New MPH 25 GPA x 5 MPH 7 MPH = 125 = 17.8 or 18 GPA 7