Rapid Pathogen Detection using Phage Technology Dubai International Food Safety Conference Workshop: Advancements in Microbiological Testing 1 Fabrice LESAULT – METERA Regional Business Director February 28, 2011 – Dubai UAE Foodborne Pathogens risks International regulations International validations Evolving solutions Perspectives 2 Microbiological risk (1/2) Any food product is favourable to a microorganism growth. Sanitary risk for the consumer or the patient Salmonella in cooked meal No taste or smell modification Foodborne 3 outbreak Risk of commercial quality deterioration by microorganisms Yeasts in fruit juice Turbidity, gaz, different taste No danger for the consumer Microbiological risk (2/2) More ready-to-eat foods Worldwide distribution Mass production Customers concentration Increase in the number of food poisoning cases Risk of larger outbreaks 4 Pathogens incidence worldwide WHO data (per year and worldwide), 2006 data 2 billion of illnesses 1.8 million of deaths. 5 Pathogens incidence USA CDC data (per year and in USA), 2006 data 76 millions of foodborne illnesses, 300 000 hospitalizations, 5 000 deaths, 1 200 outbreaks. 6 Pathogens incidence USA (2006) 10 000 000 1 000 000 100 000 10 000 nb of cases nb of death 1 000 100 10 7 to ta l Li st E. er co ia li O 15 7H 7 Ca m py lo sa lm on e lla 1 Pathogens incidence Europe (2007) 1 000 000 100 000 10 000 nb of cases nb of deaths 1 000 100 10 1 lm a s 8 on la l e 7 lo H y 7 p 5 m 1 Ca il O co ia r te s Li E. al t to Foodborne Pathogens risks International regulations International validations Evolving solutions Perspectives 9 Due Diligence From stable To table “All food business operators are involved in food safety” 10 International regulation North America USA USDA-FSIS FDA-CFSAN AOAC for Rapid Methods 11 FDA Guidance document Bacteriological Analytical Manual 7th Edition (1992) Provides quantitative and qualitative bacteriological testing procedures for detecting microbiological contamination. Chapter 4a : Diarrheagenic Escherichia coli Chapter 5 : Salmonella Chapter 10 : Listeria monocytogenes 12 Source : http://www.cfsan.fda.gov/~dms/guidance.html#proc International regulation Europe Commission regulation 2073/2005 12 articles Based on HACCP program Food safety criteria Process hygiene criteria 13 Salmonella Fo o d catego ry M icro -o rganisms 1.4 M inced meat and meat preparatio ns intended to be eaten raw Salmo nella 1.5 M inced meat and meat preparatio ns made fro m poultry meat intended to be eaten co o ked Salmo nella 1.6 M inced meat and meat preparatio ns made fro m o ther species than poultry meat intended to be eaten co o ked Salmo nella 1.7 M echanically separated M eat (M SM ) Salmo nella Sampling P lan n 5 Limits c m M 0 A bsence in 25 g A nalytical reference method EN/ISO 6579 A bsence in 10 g (2006) 5 0 EN/ISO 6579 Stage where the criterio n applies P ro ducts placed o n the market during their shelf-life P ro ducts placed o n the market during their shelf-life A bsence in 25 g (2010) 1.8 M eat pro ducts intended to be Salmo nella eaten raw, excluding pro ducts where the manufacturing pro cess o r the co mpositio n o f the pro duct will eliminate the Salmo nella risk 14 1/2 1.9 M eat pro ducts made fro m poultry meat intended to be eaten co o ked Salmo nella 1.10 Gelatin and co llagen Salmo nella P ro ducts placed o n the market during their shelf-life 5 0 A bsence in 10 g EN/ISO 6579 5 0 A bsence in 10 g EN/ISO 6579 P ro ducts placed o n the market during their shelf-life P ro ducts placed o n the market during their shelf-life 5 0 5 0 A bsence in 25 g EN/ISO 6579 A bsence in 10 g (2006) EN/ISO 6579 P ro ducts placed o n the market during their shelf-life A bsence in 25 g (2010) 1.11Cheeses, butter and cream Salmo nella made fro m raw milk o r milk that has undergo ne a lo wer heat treatment than pasteurizatio n 5 0 A bsence in 25 g EN/ISO 6579 5 0 A bsence in 10 g EN/ISO 6579 P ro ducts placed o n the market during their shelf-life P ro ducts placed o n the market during their shelf-life Salmonella 1.12 M ilk powder and whey powder Salmo nella 5 1.13 Ice cream, excluding pro ducts Salmo nella where the manufacturing pro cess o r the co mposition o f the pro duct will eliminate the Salmo nella risk 1.14 Egg pro ducts, excluding pro ducts where the manufacturing pro cess o r the co mposition o f the pro duct will eliminate the Salmo nella risk 15 5 0 0 A bsence in 25 g A bsence in 10 g EN/ISO 6579 EN/ISO 6579 Salmo nella Salmo nella 0 A bsence in 25 g 1.19 P re-cut fruit and vegetables Salmo nella (ready to eat) 1.20 Unpasteurised fruit and Salmo nella vegetables juices (ready-to -eat) 1.21Dried Infant fo rmula and dried Salmo nella dietary fo o ds fo r special medical purpo ses intended fo r infants below 6 mo nths o f age. P roducts placed o n the market during their shelf-life EN/ISO 6579 P roducts placed o n the market during their shelf-life 5 0 A bsence in 10 g EN/ISO 6579 5 0 A bsence in 25 g EN/ISO 6579 5 0 A bsence in 10 g EN/ISO 6579 5 0 A bsence in 25 g EN/ISO 6579 5 0 A bsence in 10 g EN/ISO 6579 5 0 A bsence in 25 g EN/ISO 6579 30 0 A bsence in 10 g EN/ISO 6579 Salmo nella Salmo nella P roducts placed o n the market during their shelf-life P roducts placed o n the market during their shelf-life 5 1.15 Ready-to -eat fo o ds co ntaining Salmo nella raw eggs, excluding pro ducts where the manufacturing pro cess o r the co mposition o f the pro duct will eliminate the Salmo nella risk 1.16 Co o ked crustaceans and mo lluscan shellfish 1.17 Live bivalve mo lluscs and live echinoderms, tunicates and gastropods 1.18 Sprouted seeds (ready-to -eat) 2/2 P roducts placed o n the market during their shelf-life P roducts placed o n the market during their shelf-life P roducts placed o n the market during their shelf-life P roducts placed o n the market during their shelf-life P roducts placed o n the market during their shelf-life P roducts placed o n the market during their shelf-life Listeria monocytogenes Food category Micro-organisms Sampling Plan n 1.1 Ready-to-eat foods intended for Listeria infants and ready-to-eat foods for monocytogenes special medical purposes 1.1 Ready-to-eat foods able to support the grow th of L. monocytogenes , other than those intended for infants and for special medical purposes Listeria monocytogenes 10 5 5 1.1 Ready-to-eat foods unable to support the grow th of L. monocytogenes , other than those intended for infants and for special medical purposes 16 c 0 0 0 Limits m Analytical Stage w here the criterion reference method applies M Absence in 25 g 100 CFU/g Absence in 25 g EN/ISO 11290-1 EN/ISO 11290-2 EN/ISO 11290-1 Listeria monocytogenes Products placed on the market during their shelf-life Products placed on the market during their shelf-life Before the food has left the immediate control of the food business operator, w ho has produced it Products placed on the market during their shelf-life 5 0 100 CFU/g EN/ISO 11290-2 Conventional Methods 1/3 Conventional Methods = Reference Methods 17 Salmonella ISO 6579 MLG 4.04 BAM Chap.5 Listeria ISO 11290 MLG 8.06 BAM Chap.10 E. Coli O157:H7 ISO 16649 MLG 5.04 BAM Chap.4a Conventional Methods 2/3 Slow Results Delays release finished products and ingredients Delays response to data from environmental monitoring programs Aerobic Count = 72 hours MPN of Coliform Bacteria = 72 hours Listeria Neg= 4-5 days Pos= 5-7 days 18 Conventional Methods 3/3 Inefficient Laborious. Numerous supplies. High human cost. Necessity for well-trained operators. Very subjective results, depending on each operator’s competence. Many yield false positive and false negative results Large measurement uncertainty 19 Why Rapid Methods? Large volume of product produced Lack of space in warehouse Short shelf-life Fast sorting of raw material Reliability and reproducibility of results 20 Room for Alternative Methods Article 5: Specific rules for testing and sampling “The use of alternative method analytical methods is acceptable when the methods are validated again the reference method in Annex1 and if a proprietary method, certified by a third party in accordance with the protocol set out in EN/ISO standard 16140 or other internationally accepted similar protocols, is used.” EN ISO 16140-2003: Food Microbiology : Protocol for validation of alternative method 21 USDA-FSIS MLG Commercially available test kits Salmonella : Any screening method under consideration for Salmonella testing must meet or exceed the following performance characteristics: sensitivity > 97%, specificity > 90%, false negative rate < 3% and false-positive rate < 10%. E. coli O157:H7: The screening test for the detection of E. coli O157:H7/NM should meet or exceed the following performance characteristics: sensitivity > 98%, specificity > 90%, false negative rate < 2% and false-positive rate < 10%. L. monocytogenes : Any screening method under consideration for L. monocytogenes testing must be validated for the intended use and must be at least as sensitive as the culture method described in this procedure 22 Source : http://www.fsis.usda.gov/Science/Microbiological_Lab_Guidebook/index.asp Mains steps for Pathogen detection Pre-enrichment 24 HRS Pre-enrichment Selective Detection Enrichment on selective media 24 HRS 24 – 48 HRS Selective Automated Enrichment Detection Identification Genotyping 24 HRS Few hrs Automated Identification Genotyping Few hrs Few hrs (optionnal) 24 HRS 23 24 HRS 1 HR Negative samples Positive samples Conventionnal Methods vs Rapid Methods Salmonella Testing ISO 6579 Rapid Method BPW BPW Supplemented X g into 10X mL BPW 24hrs @ overnight 37±1°C @ 37±1°C 16-20 hrs @ 37±1°C 1 mL into 10 mL MKTTn broth 0.1 mL into 10 mL Rappaport Vassiliadis Soya broth 21-27hrs @ 41,5 ±1 °C 21-27 hrs @ 37±1 °C + Other selective media Manufacturer’s recommendations Selective Enrichment 22-26 hrs @ 41.5±1°C heating + XLD XLD Other selective media 21-27 hrs @ 37±1 °C Manufacturer’s recommendations reading heating VIDAS Pick up 1 to 5 colonies Nutrient agar VIDAS 21-27 hrs @ 37±1 °C Biochemical confirmation 24 Serological confirmation 5 days 1 day 2 days Alternative Methods 1/2 Objectives Shorter Time to results Increase Lab Efficiency/productivity Increase Reliability by Objective results by automation Limited steps in protocols Characteristics Ready to use Fast: 1 or 2 days results Validated Could be automated 25 Alternative Methods 2/2 But also… Higher risk for Interference / inhibition matrix. Need for International Validation Request for Internal Evaluation Screening Method in case of Qualitative Method (necessity for confirming positive presumptive) No Method is Perfect or Absolute !! 26 Foodborne Pathogens risks International regulations International validations Evolving solutions Perspectives 27 How to choose? Interest for faster and/or more practical (“alternative”) methods. Offer of important, steady-developed, alternative methods Field evaluations are costly, require high scientific competence and a lot of time How to choose the suitable method? Do all of them work well? 28 Complete validated solution By working at all steps of the analysis Enrichment: balance of selectivity and fertility : media optimised for a full solution Proprietary media, standard media used as enrichment broths Screening step: A balance between the enrichment and the detection. Sensitivity and specificity Immuno-assay Chromogenic media Molecular biology 29 Confirmation: selective media, latex, identification International Validations North America USA AOAC Official Method AOAC Performance tested Method Canada Health Canada 30 Official Method of Analysis Two Phases Validation Pre-Collaborative Study Inclusivity and Exclusivity Method Comparison • 20 foods • USDA or FDA reference methods Collaborative Study Method Comparison • 20 foods • USDA or FDA reference methods Quantitative method: 8 laboratories minimum Qualitative method: 10 laboratories minimum 31 Adopted as… First Action Successful Collaborative Study In accordance with AOAC specifications Recommended by General Referee Approved by Methods Committee Published in Journal of AOAC Compiled in OMA Final Action Approved methods eligible for final action after 2 years of availability to public 32 OMA Approval Process - Overview Study Director Approved Precollaborative Protocol Precollaborative Study General Referee Precollaborative Final Report Approved Collaborative Protocol Collaborative Study Collaborative Final Report First Action Final Action 33 Performance Tested Method (PTM) Monitored by the Research Institute PTM-Approval has gained wide acceptance in the US, Europe, and globally. 34 Third Party validation Independent “single” Lab Validation Certification Mark Annual Review Performance Tested Method (PTM) Two-part Validation – Internal Studies and Independent Study One Independent Laboratory required – contracted by AOAC RI Use AOAC, FDA, USDA, ISO, AFNOR or other official reference methods Data review by two Expert Reviewers and General Referee Validation Time: can be less than 6 months 35 Performance Tested Method (PTM) Internal Study Independent Study Inclusivity Exclusivity Method Comparison 10 foods for “Variety of Foods” choice of reference methods Ruggedness Stability Lot-to-Lot Variation 36 Method Comparison 1 laboratory 1-2 foods List of PTM Approved Methods SM 37 AOAC RI Certificate 38 International Validations Europe Article 5: Specific rules for testing and sampling “The use of alternative method analytical methods is acceptable when the methods are validated again the reference method in Annex1 and if a proprietary method, certified by a third party in accordance with the protocol set out in EN/ISO standard 16140 or other internationally accepted similar protocols, is used.” 39 EN ISO 16140 1/2 AFNOR (French Association of Normalization) MICROVAL (European Validation Association), and other European bodies participated in the development of the first ISO international standard for the validation of alternative microbiological methods. EN/ISO 16140 : 2003 “Microbiology of food and animal feeding stuffs Protocol for the validation of alternative methods” 40 EN ISO 16140 2/2 Publication date: May, 2003 Objective: Protocol for the validation of alternative methods applicable to food microbiology AFNOR applies ISO 16140 since 2004 MicroVal applies ISO 16140 since 2006 41 Most Frequent Reference Methods used It depends on the organism tested: Salmonella EN ISO 6579: Microbiology of food and animal feeding stuffs – Horizontal Method for the detection of Salmonella spp. Listeria monocytogenes EN ISO 11290-1: Microbiology of food and animal feeding stuffs – Horizontal Method for the detection of Listeria monocytogenes EN ISO 11290-2: Microbiology of food and animal feeding stuffs – Horizontal Method for the enumeration of Listeria monocytogenes E. coli O157 42 ISO 16654:2001: Microbiology of food and animal feeding stuffs – Horizontal Method for the detection of Escherichia coli O157 Two Phases Validation Preliminary Study Inclusivity and Exclusivity LOD50 (Relative detection limit) Method Comparison Ease of Use Collaborative Study Method Comparison • 1 food, 8 replicates • 1 strain at 3 levels 10 laboratories minimum 43 Qualitative methods Study 44 Protocol Methods Inclusivity study 50 pure positive strains Alternative method Exclusivity study 30 pure negative strains Alternative method Relative detection level 5 food products 5 positive strains 4 level of contamination 6 replicates/level Alternative method + Reference Method Comparative study 5 food categories 60 products per category ~ 50% of positive results Alternative method + Reference Method Interlaboratory study 10 labs without outliers 1 food products 1 positive strain 3 levels of contamination 8 replicates per level Alternative method + Reference Method Validation Process Expert Lab - Organizer Expertise and comparison of method study + report Protocol Study 5 weeks C 6 months General Committee 45 Analysis inter-lab study + report C 2-3 months C ISO 16140 All key performance criteria are specified Renewed every 4 years Available on the AFNOR website 46 ISO 16140 All key detailled performance criteria are specified Renewed once there is a change in the protocol Available on the AFNOR website 47 Summary USA regulation Meat, Poultry, Eggs = USDA Traditional Methods = MLG Rapid Methods = AOAC RI or OMA (comparing with MLG) Others = FDA Traditional Methods = BAM Rapid Methods = AOAC RI or OMA (comparing with BAM) Ease of Use EU regulation Food Micro criteria = 2073/2005 Traditional Methods = ISO Methods Rapid Methods = ISO 16140 48 Foodborne Pathogens risks International regulations International validations Evolving solutions Perspectives 49 VIDAS…always evolving ELFA 1992 Immuno Concentration 1993 Listeria ECO Fab Fragment Recombinant phage protein 1996 2002 2003 2004 2006 2007 2008 2009 ICS + SLM LMO2 SET2 LSX Next Day LDUO VIDAS Heat & Go ECPT SLMX LMX to improve the reliability and the TTR of the solution 50 VIDAS Principle CAPTURE OF ANTIGENS SANDWICH TEST DETECTION 370 nm The antibody captures the target pathogens 51 A second antibody conjugated with an enzyme binds to specific antigens 450 nm The intensity of the reaction is interpreted by the system Portfolio Salmonella Listeria spp Listeria monocytogenes Escherichia coli 0157 (including H7) Campylobacter Staphyloccocal enterotoxins 52 Automated ELFA 1992 1993 1996 2002 2003 2004 2006 2007 2008 Listeria ECO An objective result with Ready to Use reagents 53 2009 Immuno Concentration 1992 1993 Listeria ECO 1996 2002 2003 2004 2006 2007 ICS + SLM A faster result within 24 hours 54 2008 2009 Antibodies fragment Fab Fragment 1992 1993 Listeria ECO 1996 2002 2003 ICS + SLM LMO2 SET2 2004 2006 Improved performanes 55 2007 2008 2009 A new technology on VIDAS Recombinant phage protein 1992 1993 Listeria ECO 1996 2002 2003 2004 2006 2007 2008 ICS + SLM LMO2 SET2 LSX Next Day LDUO VIDAS Heat & Go ECPT Most advanced technology for high performances 56 2009 From phage to VIDAS What’s a bacteriophage ? 57 Virus: A virus that only infects bacteria. Very common: The most abundant form of life on earth. Optimized by nature: Need for a specific host for its reproduction A new technology on VIDAS 58 A simple and rapid protocol… Raw beef 25 gr. Raw beef in BPW in BPW +/- vancomycin 7-24 hrs 8-24 hrs 41.5 +/- 1 °C 41.5 +/- 1 °C Heat & Go 5 min 50 min. VIDAS UP E. coli O157 including H7 59 375 g Heat in boiling bath 5 min 50 min. VIDAS UP E. coli O157 including H7 Internationally recognized and validated… ISO 16140/AFNOR Certification in May 2009 for raw ground beef. ISO 16140/AFNOR Certification in December 2009 for all food and environmental samples AOAC RI validated in July 2009 for raw ground beef, beef trim, produce and irrigation water. 60 61 …always evolving 1992 1993 Listeria ECO 1996 2002 2003 2004 2006 2007 2008 2009 ICS + SLM LMO2 SET2 LSX Next Day LDUO VIDAS Heat & Go ECPT SLMX LMX One step protocol for Next Day results 62 VIDAS SLMX protocol Raw beef and veal Pasteurized eggs (liquid, powder…) 225 ml of BPW Pre-warmed at 41.5 °C 16-24 hr 41.5°C +/- 1°C Heating Step 5 min *Except for pasteurized eggs 45 min. VIDAS SLMX 63 Validated according to ISO 16 140 on raw beef & veal and pasteurized egg products. (BIO 12/26-07/09) VIDAS SLMX performances VIDAS SLMX is certified by AFNOR Validation according to the ISO 16 140 norm on raw beef & veal and pasteurized egg products. (BIO 12/26-07/09) Results from ISO 16 140 preliminary study Reference Method (ISO 6579) Positive Negative Positive 63 0 Negative 0 61 VIDAS SLMX 64 VIDAS Listeria monocytogenes Xpress 225 ml LMX broth + 0.5 ml of LMX supplement 26-30 h 37°C +/- 1°C 5 min 80 min. 65 VIDAS LMX Validated according to ISO 16 140 on human food and production environmental samples. (BIO 12/27-02/10) VIDAS LMX PRINCIPLE P60 protein biotin ALP S ALP ALP Streptavidin-PAL Fab’ AcM Specificity + Sensitivity = Next Day Results 66 Foodborne Pathogens risks International regulations International validations Evolving solutions Perspectives 67 Keep extending Phage technology VIDAS UP Salmonella VIDAS UP Listeria Simple and Rapid 68 VIDAS UP SALMONELLA Simplified protocol for Next Day detection of Salmonella Detection of both motile and non motile strains 69 VIDAS UP SALMONELLA Food & environment. BPW + supplement 41.5 +/- 1 °C 18-24 hrs Heat & Go 5 min VIDAS UP Salmonella 70 VIDAS UP SALMONELLA External study 757 food products : Meat, poultry, vegetables, seafood, dairy products, egg products, confectionary, environmental samples from production area, feeds and pet foods. 657 negative products to evaluate the specificity of the method 100 positive products, 85 naturally contaminated and 15 artificially contaminated with stressed Salmonella (less than 10 cells/25g) ISO 6579:2002 as the reference method 71 VIDAS UP SALMONELLA External study ISO 6579 + - + 100 0 - 0 657 * VIDAS SPT * 6 presumptive positive samples by the alternative method were negative after confirmation Specificity of 98.8% 72 Sensitivity 100% Listeria Simplified protocol for Next Day detection of Listeria species 73 VIDAS UP LISTERIA SPP Simplified protocol for Next Day detection of Listeria species Detection protocols for Food samples and environmental samples 74 VIDAS UP LISTERIA SPP Environmental samples Food Listeria broth + supplement Listeria broth + supplement 24-26 hrs 26-30 hrs 30 +/- 1 °C 30 +/- 1 °C Heat & Go 5 min VIDAS UP Listeria 75 Heat & Go 5 min VIDAS UP Listeria TAKE AVWAY Reminder International regulations keep room for Rapid Method International validations have strong process to assess rapid methods Time to result can be shortened to less than 24 hours for Salmonella Beyond TTR, Rapid Methods bring Ease of use w/ limited steps Automation limits risk of error Rapid Methods are evolving with state of the art technology 76 THANK YOU FOR YOUR ATTENTION 77