SNAME Chesapeake Section Meeting Tips, Tricks and Trips in Inclining Experiments “There’s no charge It’s worth more for my moose to see your family, Than it is for your family to see my moose” “Bert & I”, Marshall Dodge Chris Barry The opinions expressed are those of the participants and do not necessarily represent official policy of the United States Coast Guard SNAME Chesapeake Section Meeting 15 November 2004 1 Why Are We Here – Goals Projects – Two documents • Guidance for owners or operators on inclining experiments; why, how, general instructions • Tricks, Tips, and Trips – Today’s Event Produce a “how to”,“best practice” manual - Not a new standard Supplement to ASTM F1321 / IACS 31 • http://www.iacs.org.uk/_pdf/Rec31.pdf Capture hints, wisdom and war stories SD-3 As wide a range of ideas as possible SNAME Chesapeake Section Meeting 15 November 2004 2 Topics Inclining Experiment vs. Stability Test Proper Prior Preparation Prevents Poor Perfomance Setting Up Finding The Waterplane Pendulums, Weights and Measuring Heel Recording Data Tool Kit Inclining In Air ANOVA and Accuracy Safety Generating The Report – Computer Applications SNAME Chesapeake Section Meeting 15 November 2004 3 Inclining Experiment vs. Stability Test The purpose of an inclining experiment is to use the hydrostatic properties of the vessel as a means to measure the weight, and to determine the center of gravity of the vessel. This information will be used to perform other calculations subsequently to determine the vessel’s safe loading and so on. You don’t “PASS” an inclining experiment. A stability test (46 CFR 178.310) IS a test of stability – mainly for small passenger vessels – it simulates an overturning event. Results in lots of heel, requires lots of weight You do pass or fail it on the spot SNAME Chesapeake Section Meeting 15 November 2004 4 Proper Prior Preparation Prevents Poor Perfomance Owner / Operator Information • Good Communication Is Important: Why, What, How, Who Fluids and Weights Aboard • Tankage Condition – Inform the operator as early as possible, especially regarding fuel – it can be very expensive and/or difficult to off load fuel. • Modern computer programs can account for partly full tanks – as long as they don’t burp • Be clear about extraneous weight, the less aboard, the more accurate the incline. Access: Keys, Gas Freeing, Security, etc. Make up detailed, ship / person specific checklist Determine lines plan – may require measuring hull SNAME Chesapeake Section Meeting 15 November 2004 5 Weights What will be used ? Do we have enough ? • Concrete “Ecology Blocks” • Drums of Water • Scrap Metal • People Certifying the weights – Bring your own scale How will weights be moved ? Use ship’s gear ? • Using ship’s gear is OK if it always returns to the same fixed point. Watch Out ! – Make sure that there is room to move weights without risk to persons, equipment SNAME Chesapeake Section Meeting 15 November 2004 6 Setting Up Where are the pendulum stations ? • Comfortable location, ready access • Make sure the reader can get out without bumping the pendulums, make sure the weights won’t hit the pendulum. • Adequate overhead height – typically 8’ Weight moves • Protect the deck • Mark weight locations, provide hard stops if possible • Move multiple weights full beam or fewer to intermediate stations? SNAME Chesapeake Section Meeting 15 November 2004 7 Deadweight Survey Make up a frame / deck table ahead of time Prepare good forms Have a GA to mark up with items A portable scale can help – a block the same height doubles the scale capacity & helps determine CG A tape recorder is a good tool Take lots of photos Even better – take a video camera But don’t forget to write it down A small bound book to supplement a stack of forms – get one that fits in a Zip lock bag SNAME Chesapeake Section Meeting 15 November 2004 8 Finding The Waterplane Probably most important source of inaccuracy Verify / premark freeboard locations if possible Take multiple freeboards, as many as possible • Fit linear equation - Measure beam too, for heel • Remember to compensate for reader weight Devices for reading freeboards or drafts • Scale inside / beside a tube with well submerged hole to suppress wave action • Tube with hook for the shear • Tube with a valve to let in water • Manometer type system • Flat bob SNAME Chesapeake Section Meeting 15 November 2004 9 Draft Gages – Variations on a Theme Basic concept Submerged hose damps waves Drop gage, open valve at top to let water in – Retrieve full, or look at mark on scale Hook to deck PVC pipe with clear section 6 6 6 1 1 2 2 3 3 1 2 3 1 2 3 6 Requires Access to Water Line SNAME Chesapeake Section Meeting No Access Person) 15 November 2004 Apply air until bubbles seen Manometer shows how deep bottom of bob is below surface (One Required 10 Pendulums, and Measuring Heel The bucket can move, the scale can’t Damping motion • Oil works well, but it’s HAZMAT, and a spill … • Liquid dish detergent works as well • Round buckets damp better than rectangular troughs Water works in a round bucket • Watch out for natural period match Marking battens vs. reading numbers • A mirror behind the scale improves accuracy • Set the zero off to one side Electronic levels – set on slope – reads 10X tangent Water levels for small craft SNAME Chesapeake Section Meeting 15 November 2004 11 Recording Data Take lots of pictures for setup, freeboards, deadweight survey • Did I measure from the top or the bottom? • Did I check that space? Small tape recorder for taking notes Video Camera – Captures voice, pictures Take a lap top and reduce the experiment on the spot Fill out forms, mark up drawings BUT write everything down in a notebook as well. Notebooks don’t have disk crashes SNAME Chesapeake Section Meeting 15 November 2004 12 Tool Kit Buckets, pendulum bobs, pendulum wire (nylon coated wire leader), washers, nail or knife edge, scale (weighting), “legal for trade”: ½% of full reading Battens or angles, scale rulers or caliper, Notebooks, camera / videocam / tape recorder, pencils Hygrometers – get the unbreakable plastic ones Electronic level (set up at control station) Measuring: tapes, 1 @ 100’, 2 @ 12’, 6’ folding rule, sounding tape. Put a magnet on 100’ tape. Forms and checklists Safety equipment, Float coat: warmth / rain protection Snacks; water, lunch (saves time, keeps up morale) SNAME Chesapeake Section Meeting 15 November 2004 13 Inclining In Air Suspend vessel from two points Weight at each point gives displacement, LCG • Doesn’t require two scales – One scale, one chain Suspend boat carefully – Baseline level Prepare drawing ahead with critical measurements Locate points very carefully – Level with respect to BL Same as water incline, but metacenter is hoist point • Hoist point as low as possible (watch load in slings !) • Move weight to one side – Measure heel • Heel Measurement: water/electronic level, laser pointer • Suspending weight over gunwale gets exact CG SNAME Chesapeake Section Meeting 15 November 2004 14 Vessels With Cranes Frequently two problems: Find vessel lightship Find crane weight and CG Triple Incline • Perform conventional incline • Swing crane & measure heel • Raise crane & rerun incline • Fit linear regression to determine crane weight and CG Model crane as two or three “booms” in GHS Main boom, counterweight, load at tip of boom Coad, “Floating Crane Stability Analysis” SNAME Philadelphia Section, 11/98 SNAME Chesapeake Section Meeting 15 November 2004 15 Least Squares, ANOVA and Accuracy Use Least Squares Regression to establish waterplane, to determine GMTMMT • Freeboard = Draft at Origin + Length * Trim + Heel * Halfbreadth (optional) • Tangent = Moment * 1 / GMTMMT + Offset at 0 • Excel: Linest function gives fit and basic stats Set up in spreadsheet, recalculates automatically Linear Regression (Data Analysis); ANOVA & Plot Have to run manually each time R2 > 0.999 typical for GMTMMT fit ANOVA gives confidence level for GMT, Draft SNAME Chesapeake Section Meeting 15 November 2004 16 Safety There is a tendency for engineers to shortcut safety in inclines, shipchecks and similar inspections. Avoid it! You won’t be the first naval architect to be badly injured during an incline or shipcheck. Shipyard may cause delays, etc. because of safety violations. Hard hats, safety glasses, appropriate shoes, lifejackets / cold water protection Gas free spaces – confined spaces • Be careful of CO2 fire suppression systems Slips and falls – be careful, don’t take chances SNAME Chesapeake Section Meeting 15 November 2004 17 Generating The Report – Computer Applications CONDITION 0 Using GHS • Input drafts • Input loads • Input GMTMMT (Doesn’t fit momenttangent points) • Solves for Lightship Electronic Form CG993: Spreadsheets, MS Word Other Special Programs HEC SNAME Chesapeake Section Meeting - AS INCLINED CONDITION DRAFTS FROM CHECK OF SCUPPER HEIGHTS BASED ON GMTMMT 8770.15; LEAST SQUARES FIT TO POINTS WITH 1 OUTLIER DELETED DRAFTS used to establish Waterline Location-----Given------Used-----Error 3.21f 1.895 1.882 0.013 4.67a 1.920 1.956 -0.036 8.95a 2.018 1.995 0.023 Distances in FEET.---Drafts from Baseline--- WEIGHT and DISPLACEMENT STATUS Baseline draft: 1.912 @ 0.00, 2.129 @ 23.33a Trim: Aft 0.22/23.33, Heel: zero Part------------------------------Weight(LB)----LCG-----TCG-----VCG LIGHT SHIP 5,139 1.38a 0.00 2.90 INCLINEWHT1 50 0.93a 0.00 4.50 INCLINEWHT2 50 0.93a 0.00 4.50 INCLINEWHT3 50 0.93a 0.00 4.50 INCLINEWHT4 50 0.93a 0.00 4.50 WOODWHT 35 0.93a 0.00 4.25 FORPEND 35 4.67f 0.00 8.38 FORCLAMP 12 4.67f 0.00 4.40 FORSOAP 51 4.67f 0.00 2.60 AFTPEND 37 4.67a 0.00 8.55 AFTCLAMP 12 4.67a 0.00 4.50 AFTSOAP 46 4.67a 0.00 3.67 1 0.17a 0.00 4.75 5,567 1.31a 0.00 SMARTLEVEL Total Fixed---------> 3.05 Gals.-----SpGr-----Weight(LB)----LCG-----TCG-----VCG------RefHt FUEL.C 31.9 0.870 Total Weight--------> 232 3.62f 0.00 1.78 5,799 1.11a 0.00 3.00 Displ(LB)----LCB-----TCB-----VCB HULL 1.010 5,799 1.13a 0.00 1.45 -1.91 -----------------------------------------------------------------------------Righting Arms: 0.00 0.00 HYDROSTATIC PROPERTIES Trim: Aft 0.22/23.33, No Heel, VCG = 3.05 Critical point output data deleted for space considerations LCF Displacement Buoyancy-Ctr. Weight/ Moment/ Draft----Weight(LB)----LCB-----VCB-----Inch-----LCF---IN trim----KML-----KMT 1.923 LCF 5,799 Displacement 1.13a 1.45 Buoyancy-Ctr. 585 1.17a Weight/ 749.24 39.2 4.51 Moment/ Draft----Weight(LB)----LCB-----VCB-----Inch-----LCF---IN trim----GML-----GMT 1.923 5,799 1.13a 1.45 585 1.17a 750.29 36.2 1.51 Distances in FEET.-------Specific Gravity = 1.010.-----------Moment in Ft-LB. Draft is from Baseline. 15 November 2004 Trim is per 23.33Ft 18 Common Errors In Reducing Experiments Freeboard to draft conversions calculated wrong, or waterlines incorrectly calculated. • Note: This is supposed to be done at the time of the inclining to make sure the waterline measurement are good. Lightship displacement used to calculate as-inclined GM versus asinclined displacement. Free surface correction of tanks applied incorrectly, double counted, or missed. Weights to add/subtract incorrectly entered into software program. Misunderstanding of lightship definition, and what should and shouldn't be on the vessel in the lightship condition. Moment/tangent plot incorrectly used to get slope of line, i.e. used two points instead of all six in regression analysis. SNAME Chesapeake Section Meeting 15 November 2004 19 Thank You Comments PLEASE ! SNAME Chesapeake Section Meeting 15 November 2004 20