14-1 Process Costing and the Cost Accounting Cycle Prepared by Douglas Cloud Pepperdine University 14-2 Objectives Determine when process costing is appropriate. After reading this chapter, you should Explain the concept of equivalent unit be able to: production. Determine unit costs, inventories, and costs transferred. Use the backflush costing method. Describe and apply the cost accounting cycle for manufacturers. 14-3 Process Costing The essence of process costing is the accumulation of costs by process, or department, for a period of time. 14-4 Process Costing Production costs Unit cost = Production Basic process costing formula used by a manufacturer of a single, homogeneous product. 14-5 Equivalent Unit Production and Unit Cost Equivalent unit production is the sum of (1) the units finished during the period and (2) the equivalent units in the ending inventory of work in process. 14-6 Equivalent Unit Production and Unit Cost Equivalent Units = + production completed Equivalent = 50,000 production Equivalent production = 56,000 + Units in Percentage ending x complete inventory 10,000 x 60% 14-7 Equivalent Unit Production and Unit Cost The weighted-average unit cost formula is: Unit cost = Cost of beginning inventory + Current period cost Weighted-average equivalent unit production 14-8 Equivalent Unit Production and Unit Cost The weighted-average unit cost formula is: Unit cost = Cost of beginning inventory + Current period cost Weighted-average equivalent unit production Unit cost = $112,000 ÷ 56,000 = $2.00 14-9 Data for Kelco Company May Production costs $112,000 Unit data: WIP, beg. of month 0 Completed in month 50,000 WIP, end of month 10,000 WIP, percentage completed 60 % June $128,400 10,000 70,000 20,000 40 % 14-10 Ending Inventory and Transfers Cost of units transferred + Production to finished goods Cost of ending inventory costs = $100,000 + (10,000 units x 60% x $2) accounted for Production costs = $112,000 accounted for 14-11 Effects of Beginning Inventory June Equivalent Units for Kelco Units completed Equivalent units in ending inventory, 20,000 x 40% Weighted-average equivalent unit production 70,000 8,000 78,000 14-12 Effects of Beginning Inventory Unit cost = Unit cost = Cost of beginning inventory + Current period cost Weighted-average equivalent unit production $12,000 + $128,400 78,000 = $1.80 14-13 Effects of Beginning Inventory The disposition of the costs follows: Ending inventory of work in process, 20,000 x 40% x $1.80 To finished goods inventory, 70,000 x $1.80 Total $ 14,400 126,000 $140,400 14-14 Materials and Conversion Costs Ending inventory: Material cost (15,000 units x 100% x $1.10) Conversion cost (15,000 units x 40% x $0.90) Total cost of ending WIP inventory Transferred to finished goods: Material cost (45,000 units x $1.10) Conversion cost (45,000 units x $0.90) Total cost transferred to finished goods $16,500 5,400 $21,900 $49,500 40,500 $90,000 14-15 Materials and Conversion Costs Total costs to be accounted for: Costs in beginning inventory ($8,000 + $4,900) Costs for current month ($58,000 + $41,000) Total Total costs accounted for as: Cost of finished units transferred to finished goods Cost of ending inventory Total $ 12,900 99,000 $111,900 $ 90,000 21,900 $111,900 14-16 Multiple Processes Unit Data: Unit on hand at beginning of June 0 Transferred in from Cutting Department 45,000 Completed and transferred to finished goods 40,000 On hand at end of period (80% complete) 5,000 Cost Data: Beginning inventory $ 0 Transferred in from Cutting Department $ 90,000 Sanding Department conversion costs for June $132,000 14-17 Multiple Processes Calculate the Equivalent Production for the Sanding Process Units completed Equivalent units in ending inventory, 5,000 x 80% Weighted –average equivalent unit production Unit cost = $0 + $132,000 44,000 = $3.00 40,000 4,000 44,000 14-18 Multiple Processes The cost of a unit transferred from Sanding to finished goods is the $2.00 from the Cutting Department plus $3.00 from the Sanding Department, a total of $5.00. Ending work in process: Cost from prior department, 5,000 x $2.00 Sanding Department conversion costs, 5,000 x 80% x $3.00 Ending work in process $10,000 12,000 $22,000 14-19 Multiple Processes Transferred to finished goods, 40,000 x $5.00 Ending inventory of work in process (from Slide 14-18) Total $200,000 22,000 $222,000 14-20 The Cost Accounting Cycle Bryan Company produces a plywood countertop backing. Bryan had no beginning inventories of work in process. 14-21 The Cost Accounting Cycle Purchase of materials: Bryan bought 1,400,000 feet of wood at $0.095 per foot. 1. Materials Inventory Cash or Accounts Payable $133,000 $133,000 14-22 The Cost Accounting Cycle Bryan used 1,300,000 feet of wood. 2. Work in Process Materials Inventory $123,500 $123,500 14-23 The Cost Accounting Cycle Direct laborers earned $344,400 for 41,000 hours of work at $8.40 per hour. 3a. Direct Labor Cash or Accrued Payroll 3b. Work in Process Inventory Direct Labor $344,400 $344,400 $344,400 $344,400 14-24 The Cost Accounting Cycle Bryan incurred various overhead costs. 4. Variable Manufacturing Overhead $251,300 Fixed Manufacturing Overhead 461,000 Various, Cash, Accrued Expenses, Accumulated Depreciation $712,300 14-25 The Cost Accounting Cycle Bryan finished 40,000 square yards of plywood. Another 3,000 square yards were still in process at the end of 20X5. 5. Work in Process Inventory Variable Mfg. Overhead Work in Process Inventory Fixed Mfg. Overhead $251,300 $251,300 $461,000 $461,000 14-26 The Cost Accounting Cycle Materials (Slide 14-23) Direct labor (Slide 14-24) Variable overhead (Slide 14-26) Fixed overhead (Slide 14-26) Total Divided by equivalent production Equals cost per unit $ 123,500 344,400 251,300 461,000 $1,180,200 42,000 $ 28.10 14-27 The Cost Accounting Cycle The $28.10 cost per unit is used to transfer to Finished Goods Inventory (40,000 units). 6. Finished Goods Inventory $1,124,000 Work in Process Inventory $1,124,000 14-28 The Cost Accounting Cycle Bryan sold 35,000 square yards that cost $28.10 at $40 each. 7a. Cash or Accounts Receivable $1,400,000 Sales $1,400,000 7b. Cost of Goods Sold $983,500 Finished Goods Inventory $983,500 14-29 The Cost Accounting Cycle The company incurred $340,000 in selling and administrative expenses. 8. Selling and Administrative Expenses Cash, Accrued Expenses $340,000 $340,000 14-30 The Cost Accounting Cycle (2) (3b) (5) (5) Bal. Work in Process Inventory $ 123,500 344,400 251,300 $1,124,000 (6) 461,000 1,180,200 $1,124,000 $ 56,200 14-31 The Cost Accounting Cycle Finished Goods Inventory (6) $1,124,000 $983,500 (7b) Bal. $ 140,500 (7b) Cost of Goods Sold $983,500 14-32 The Cost Accounting Cycle Income Statement for Bryan Company, Actual Process Costing Sales (Slide 14-28) Cost of goods sold (Slide 14-28) Gross profit Selling and administrative expenses (Slide 14-29) Income $1,400,000 983,500 $ 416,500 340,000 $ 76,500 14-33 Illustration of Job-Order Costing Portland Mill Works makes industrial products in a highly mechanized environment. The company uses activity-based costing. The company has established the following predetermined overhead rates: Machine-Related Total budgeted overhead Divided by budgeted levels of activity Equals predetermined overhead rates Continued $600,000 100,000 MH $6 per MH 14-34 Illustration of Job-Order Costing Setup-Related Total budgeted overhead Divided by budgeted levels of activity Equals predetermined overhead rates Total applied overhead ($660,000 + $225,000) Total actual overhead ($645,000 + $235,000) Total overapplied overhead $250,000 10,000 SH $25 per SH $885,000 880,000 $ 5,000 14-35 Illustration of Job-Order Costing Materials are purchased. 1. Materials Inventory Cash, Accounts Payable $720,000 $720,000 Materials are placed into production. 2. Work in Process Inventory Materials Inventory $650,000 $650,000 14-36 Illustration of Job-Order Costing Direct labor is incurred. 3a. Direct Labor Cash or Accrued Payroll $800,000 3b. Work in Process Inventory Direct Labor $800,000 $800,000 $800,000 14-37 Illustration of Job-Order Costing Overhead was incurred and applied. 4a. Factory Overhead-machine— related $645,000 Factory Overhead—setuprelated 235,000 Various Credits, Cash, Accrued Expenses, Accumulated Depreciation $880,000 14-38 Illustration of Job-Order Costing Overhead was incurred and applied (continued). 4b. Work in Process Inventory $885,000 Factory Overhead— machine-related $660,000 Factory Overhead—setuprelated 225,000 14-39 Illustration of Job-Order Costing Completed jobs are transferred to finished goods. 5. Finished Goods Inventory $2,262,000 Work in Process Inventory $2,262,000 The cost of goods sold is recorded. 6. Cost of Goods Sold $2,100,000 Finished Goods Inventory $2,100,000 14-40 Illustration of Job-Order Costing Factory Overhead—machine-related (4a) $645,000 $660,000 (4b) Bal. $ 15,000 Factory Overhead—setup-related (4a) $235,000 $225,000 (4b) Bal. $ 10,000 14-41 Illustration of Job-Order Costing (2) (3b) (4b) Bal. Work in Process Inventory $ 650,000 800,000 885,000 $2,262,000 (5) 2,335,000 $2,262,000 $ 73,000 14-42 Illustration of Job-Order Costing (6) Cost of Goods Sold $2,100,000 Finished Goods Inventory (5) $2,262,000 $2,100,000 (6) Bal. $ 162,000 14-43 Illustration of Standard Costing Materials are purchased. 1. Materials Inventory Material Price Variance Cash or Accounts Payable $100,000 4,000 $104,000 20,000xx$5 18,000 Materials are placed into production. $5.00 2. Work in Process Inventory Materials Use Variance Materials Inventory $90,000 17,800 x $5 1,000 $89,000 14-44 Illustration of Standard Costing Direct labor is incurred. 3a. Direct Labor Cash or Accrued Payroll Direct Labor Rate Variance $75,200 4,700 x $16 $72,850 2,350 3b. Work in Process Inventory $72,000 Direct Labor Efficiency Variance 3,200 Direct Labor 4,500 x $75,200 $16 14-45 Illustration of Standard Costing Variable overhead was incurred and applied. 4a. Variable Manufacturing Overhead Variable Overhead Spending Variance Various Credits, Cash, Accrued Expenses $56,400 2,600 4,700 x $12 $59,000 14-46 Illustration of Standard Costing Overhead was incurred and applied (continued). 4b. Work in Process Inventory Variable Overhead Efficiency Variance Variable Manufacturing Overhead $54,000 2,400 4,500 x $12 $56,400 14-47 Illustration of Standard Costing 5a. Fixed Manufacturing Overhead Fixed Overhead Budget Variance Various Credits, Cash, Accrued Expenses $100,000 $ 2,000 98,000 14-48 Illustration of Standard Costing Overhead was incurred and applied (continued). 5b. Work in Process Inventory $90,000 Factory Overhead Volume Variance 10,000 9,000 x Factory Manufacturing Overhead $10 $100,000 14-49 Illustration of Standard Costing Completed jobs are transferred to finished goods. 6. Finished Goods Inventory Work in Process Inventory $306,000 $306,000 9,000 x The cost of goods sold is recorded. $34 7. Cost of Goods Sold Finished Goods Inventory $272,000 $272,000 8,000 x $34 14-50 Illustration of Standard Costing (2) (3b) (4b) (5b) (1) Bal. Work in Process Inventory $ 90,000 72,000 54,000 90,000 $306,000 (6) $306,000 $306,000 Materials Inventory $100,000 $89,000 (2) $ 11,000 14-51 Illustration of Standard Costing Finished Goods Inventory 3-1 Bal $ 34,000 (6) 306,000 $272,000 (7) 340,000 272,000 3-31 Bal. $ 68,000 (7) Cost of Goods Sold $272,000 14-52 Backflushing Backflushing concentrates on completed units, rather than on the units making their way through work in process. Backflushing therefore requires relatively few entries. 14-53 Chapter 14 The End 14-54