Finite Element Method for readers of all backgrounds G. R. Liu and S. S. Quek CHAPTER 8: FEM FOR PLATES & SHELLS 1 CONTENTS INTRODUCTION PLATE ELEMENTS – Shape functions – Element matrices SHELL ELEMENTS – Elements in local coordinate system – Elements in global coordinate system – Remarks Finite Element Method by G. R. Liu and S. S. Quek 2 INTRODUCTION FE equations based on Mindlin plate theory will be developed. FE equations of shells will be formulated by superimposing matrices of plates and those of 2D solids. Computationally tedious due to more DOFs. Finite Element Method by G. R. Liu and S. S. Quek 3 PLATE ELEMENTS Geometrically similar to 2D plane stress solids except that it carries only transverse loads. Leads to bending. 2D equilvalent of the beam element. Rectangular plate elements based on Mindlin plate theory will be developed – conforming element. Much software like ABAQUS does not offer plate elements, only the general shell element. Finite Element Method by G. R. Liu and S. S. Quek 4 PLATE ELEMENTS z, w Consider a plate structure: y fz Middle plane h x Middle plane (Mindlin plate theory) Finite Element Method by G. R. Liu and S. S. Quek 5 PLATE ELEMENTS Mindlin plate theory: u ( x, y, z ) z y ( x, y) Middle plane v( x, y, z ) z x ( x, y ) In-plane strain: ε zχ where x L 0 x y x χ Lθ x y x y y x 0 y y Finite Element Method by G. R. Liu and S. S. Quek (Curvature) 6 PLATE ELEMENTS w xz y x Off-plane shear strain: γ w yz x y Potential (strain) energy: h h 1 1 T U e ε σdAdz τ T γdAdz 2 Ae 0 2 Ae 0 In-plane stress & strain Off-plane shear stress & strain xz G 0 τ γ c s γ 0 G yz Finite Element Method by G. R. Liu and S. S. Quek 7 PLATE ELEMENTS Substituting ε zχ xz G 0 , τ 0 G γ c s γ yz 1 h3 T 1 Ue χ cχdA hγ T c s γdA 2 Ae 12 2 Ae Kinetic energy: Substituting 1 Te (u 2 v 2 w2 )dV 2 Ve u ( x, y, z ) z y ( x, y) v( x, y, z ) z x ( x, y ) 1 h3 2 h3 2 1 2 Te (hw x y )dA (dT I d)dA 2 Ae 12 12 2 Ae Finite Element Method by G. R. Liu and S. S. Quek 8 PLATE ELEMENTS 1 h3 2 h3 2 1 2 Te (hw x y )dA (dT I d)dA 2 Ae 12 12 2 Ae where w d x , y h I 0 0 0 h3 12 0 Finite Element Method by G. R. Liu and S. S. Quek 0 0 h3 12 9 Shape functions Note that rotation is independent of deflection w 4 4 4 i 1 i 1 i 1 w N i wi , x N i x i , y N i y i where N i 14 (1 i )(1 i ) (Same as rectangular 2D solid) Finite Element Method by G. R. Liu and S. S. Quek 10 Shape functions h 4 (1, +1) (u4, v4, w4, x4,y4,z4) 2b 2a 1 (1, 1) (u1, v1, w1, x1,y1,z1) w x Nd e y z, w 3 (1, +1) (u3, v3, w3, x3,y3,z3) where 2 (1, 1) (u2, v2, w2, x2,y2,z2) N1 N 0 0 0 N1 0 Node 1 0 0 N1 N2 0 0 0 N2 0 Node 2 0 0 N2 N3 0 0 w1 x1 y1 w2 x2 y 2 de w3 x 3 y 3 w 4 x 4 y 4 e 0 N3 0 0 0 N3 Node 3 Finite Element Method by G. R. Liu and S. S. Quek displacement at node 1 displacement at node 2 displacement at node 3 displacement at node 4 N4 0 0 0 N4 0 Node 4 0 0 N 4 11 Element matrices h w 1 T T ( d I d)dA Substitute x d Nd e into e A 2 e y where 1 T Te d e m ed e 2 me Ae T N I NdA (Can be evaluated analytically but in practice, use Gauss integration) Recall that: h I 0 0 Finite Element Method by G. R. Liu and S. S. Quek 0 h3 12 0 0 0 h3 12 12 Element matrices h w Substitute x d Nd e into potential energy function y from which we obtain h3 I T I ke [B ] cB dA h[B O ]T c s B O dA Ae 12 Ae B B1 I I B I 2 B I 3 B I 4 N j 0 0 N j x B Ij 0 N j y 0 0 N j x N j y N j 1 i (1 i ) x x 4a N j N j 1 (1 i ) i y y 4b Note: x a , y b Finite Element Method by G. R. Liu and S. S. Quek 13 Element matrices B O B O1 B O2 B 3O B O4 0 N j x B N j y N j O j Nj 0 (me can be solved analytically but practically solved using Gauss integration) fz f e N T 0 dA Ae 0 For uniformly distributed load, f eT abf z 1 0 0 1 0 0 1 0 0 1 0 0 Finite Element Method by G. R. Liu and S. S. Quek 14 SHELL ELEMENTS Loads in all directions Bending, twisting and in-plane deformation Combination of 2D solid elements (membrane effects) and plate elements (bending effect). Common to use shell elements to model plate structures in commercial software packages. Finite Element Method by G. R. Liu and S. S. Quek 15 Elements in local coordinate system Consider a flat shell element 4 (1, +1) (u4, v4, w4, x4,y4,z4) d e1 node 1 d node 2 d e e2 d e3 node 3 d e 4 node 4 2b ui displacement in x direction v displacement in y direction i w displacement in z direction d ei i rotation about x-axis xi yi rotation about y -axis rotation about z -axis zi 2a 1 (1, 1) (u1, v1, w1, x1,y1,z1) Finite Element Method by G. R. Liu and S. S. Quek z, w 3 (1, +1) (u3, v3, w3, x3,y3,z3) 2 (1, 1) (u2, v2, w2, x2,y2,z2) 16 Elements in local coordinate system Membrane stiffness (2D solid element): (2x2) k em node1 m k 11 k m21 m k 31 k m41 node2 m k 12 k m22 m k 32 k m42 node3 m k 13 k m23 m k 33 k m43 node4 m k 14 k m24 m k 34 k m44 node 1 node 2 node 3 node 4 node4 b k 14 k b24 k b34 k b44 node 1 node 2 node 3 node 4 Bending stiffness (plate element): (3x3) k be node1 b k 11 k b21 k b31 k b41 node2 b k 12 k b22 k b32 k b42 node3 b k 13 k b23 k b33 k b43 Finite Element Method by G. R. Liu and S. S. Quek 17 Elements in local coordinate system node 1 ke node 2 node 3 node 4 m m k 11 0 0 k 12 b 0 k 11 0 0 0 0 0 0 0 b k 12 0 0 0 0 m k 13 0 0 0 b k 13 0 0 0 0 m k 14 0 0 0 b k 14 0 0 0 0 k m21 0 0 k m22 0 k b21 0 0 0 0 0 0 0 k b22 0 0 k m23 0 0 0 0 0 k b23 0 0 k m24 0 0 0 0 0 k b24 0 0 0 0 m m k 31 0 0 k 32 0 k b31 0 0 0 0 0 0 0 k b32 0 m 0 k 33 0 0 0 0 0 k b33 0 m 0 k 34 0 0 0 0 0 k b34 0 0 0 0 k m41 0 0 k m42 0 k b41 0 0 0 0 0 0 0 k b42 0 0 k m43 0 0 0 0 0 k b43 0 0 k m44 0 0 0 0 0 k b44 0 0 0 0 node 1 node 2 node 3 Components related to the DOF z, are zeros in local coordinate system. node 4 (24x24) Finite Element Method by G. R. Liu and S. S. Quek 18 Elements in local coordinate system Membrane mass matrix (2D solid element): node1 node2 node3 node4 m em m m11 m m21 m m12 m m22 m m31 m m41 m m32 m m42 m m13 m m23 m m33 m m43 m m14 m m24 m m34 m m44 node 1 node 2 node 3 node 4 Bending mass matrix (plate element): node1 node2 node3 node4 mbe b m11 mb21 b m12 mb22 mb31 mb41 mb32 mb42 b m13 mb23 mb33 mb43 b m14 mb24 mb34 mb44 node 1 node 2 node 3 node 4 Finite Element Method by G. R. Liu and S. S. Quek 19 Elements in local coordinate system node 1 me node 2 node 3 node 4 m m m11 0 0 m 12 b 0 m 11 0 0 0 0 0 0 0 b m 12 0 0 0 0 m m 13 0 0 0 b m 13 0 0 0 0 m m 14 0 0 0 b m 14 0 0 0 0 m m21 0 0 m m22 0 m b21 0 0 0 0 0 0 0 m b22 0 0 m m23 0 0 0 0 0 m b23 0 0 m m24 0 0 0 0 0 m b24 0 0 0 0 m m m 31 0 0 m 32 0 m b31 0 0 0 0 0 0 0 m b32 0 m 0 m 33 0 0 0 0 0 m b33 0 m 0 m 34 0 0 0 0 0 m b34 0 0 0 0 m m41 0 0 m m42 0 m b41 0 0 0 0 0 0 0 m b42 0 0 m m43 0 0 0 0 0 m b43 0 0 m m44 0 0 0 0 0 m b44 0 0 0 0 node 1 node 2 node 3 Components related to the DOF z, are zeros in local coordinate system. node 4 (24x24) Finite Element Method by G. R. Liu and S. S. Quek 20 Elements in global coordinate system K e TT k e T Me T meT T where Fe T T f e l x T3 l y l z T3 0 0 0 T 0 0 0 0 mx my mz 0 0 0 0 0 0 T3 0 0 0 0 0 0 T3 0 0 0 0 0 0 T3 0 0 0 0 0 0 T3 0 0 0 0 0 0 T3 0 0 0 0 0 0 T3 0 0 0 0 0 0 0 0 0 0 0 0 0 T3 nx n y n z Finite Element Method by G. R. Liu and S. S. Quek 21 Remarks The membrane effects are assumed to be uncoupled with the bending effects in the element level. This implies that the membrane forces will not result in any bending deformation, and vice versa. For shell structure in space, membrane and bending effects are actually coupled (especially for large curvature), therefore finer element mesh may have to be used. Finite Element Method by G. R. Liu and S. S. Quek 22 CASE STUDY Natural frequencies of micro-motor Finite Element Method by G. R. Liu and S. S. Quek 23 Natural Frequencies (MHz) Mode 768 triangular elements with 480 nodes 384 quadrilateral elements with 480 nodes 1280 quadrilateral elements with 1472 nodes 1 7.67 5.08 4.86 2 7.67 5.08 4.86 3 7.87 7.44 7.41 4 10.58 8.52 8.30 5 10.58 8.52 8.30 6 13.84 11.69 11.44 7 13.84 11.69 11.44 8 14.86 12.45 12.17 Finite Element Method by G. R. Liu and S. S. Quek CASE STUDY 24 CASE STUDY Mode 1: Mode 2: Finite Element Method by G. R. Liu and S. S. Quek 25 CASE STUDY Mode 3: Mode 4: Finite Element Method by G. R. Liu and S. S. Quek 26 CASE STUDY Mode 5: Mode 6: Finite Element Method by G. R. Liu and S. S. Quek 27 CASE STUDY Mode 7: Mode 8: Finite Element Method by G. R. Liu and S. S. Quek 28 CASE STUDY Transient analysis of micro-motor F Node 210 x x F Node 300 F Finite Element Method by G. R. Liu and S. S. Quek 29 CASE STUDY Finite Element Method by G. R. Liu and S. S. Quek 30 CASE STUDY Finite Element Method by G. R. Liu and S. S. Quek 31 CASE STUDY Finite Element Method by G. R. Liu and S. S. Quek 32