Operations Management Chapter 6 – Design of Goods and Services PowerPoint presentation to accompany Heizer/Render Principles of Operations Management, 7e Operations Management, 9e Products in Various Stages of Life Cycle Sales Growth Introduction Roller Blades Maturity Decline Jet Ski Boeing 727 Virtual Reality Time PowerPoint presentation to accompany Heizer/Render Principles of Operations Management, 5e, and Operations Management, 7e 5-4 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Traditional Approach To Designing Product Service Bundles Over-the-wall approach set of sequentially related tasks each task represented by different function each function works in isolation from others Trends that challenge the traditional approach globalization of business rapid technological change shortening product life cycles e-commerce PowerPoint presentation to accompany Heizer/Render Principles of Operations Management, 5e, and Operations Management, 7e 5-7 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Product Development - Sequential Period 1 Period 2 Period 3 Period 4 Period 5 Period 6 Period 7 Sequential Product Development Sales and Marketing Product Engineering Production Engineering Production Accounting Finance Human Resources Product Ready 5-8 Concurrent Engineering Concurrent Engineering Product Development Sales and Marketing Product Engineering Production Engineering Production Accounting Finance Human Resources Concur on product design and decide on individual function assignments Period 1 Period 2 Period 3 Period 4 Sales and Marketing Product Engineering Production Engineering Product Ready Production Accounting Finance Human Resources 5-9 Period 5 Period 6 Period 7 Concurrent Engineering Instead Of Sequential Engineering Concerns of more than one function are considered simultaneously Concurrent Engineering Strategies/Methods: Design for Manufacturing (DFM) Taguchi Methods Design for Disassembly Design for procurement Design for environment Life cycle analysis PowerPoint presentation to accompany Heizer/Render Principles of Operations Management, 5e, and Operations Management, 7e 5-10 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Quality Function Deployment Identify customer wants Identify how the good/service will satisfy customer wants Relate customer wants to product hows Identify relationships between the firm’s hows Develop importance ratings Evaluate competing products PowerPoint presentation to accompany Heizer/Render Principles of Operations Management, 5e, and Operations Management, 7e 5-11 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 House of Quality Example You’ve been assigned temporarily to a QFD team. The goal of the team is to develop a new camera design. Build a House of Quality. © 1984-1994 T/Maker Co. PowerPoint presentation to accompany Heizer/Render Principles of Operations Management, 5e, and Operations Management, 7e 5-12 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 QFD House of Quaoity PowerPoint presentation to accompany Heizer/Render Principles of Operations Management, 5e, and Operations Management, 7e 5-13 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Manufacturability and Value Engineering Benefits: reduced complexity of products additional standardization of products improved functional aspects of product improved job design and job safety improved maintainability of the product robust design PowerPoint presentation to accompany Heizer/Render Principles of Operations Management, 5e, and Operations Management, 7e 5-14 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Issues for Product Development Robust design – design can accommodate small variations Modular design – designed in easily segmented components Computer-aided design/Competer-aided manufacturing (CAD/CAM) Value analysis – incremental design improvements Environmentally friendly design PowerPoint presentation to accompany Heizer/Render Principles of Operations Management, 5e, and Operations Management, 7e 5-15 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Make-or-Buy Decisions Decide whether or not you want (or need) to produce an item May be able to purchase the item as a “standard item” from another manufacturer (outsource) PowerPoint presentation to accompany Heizer/Render Principles of Operations Management, 5e, and Operations Management, 7e 5-16 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458