INTERNATIONAL ATOMIC ENERGY AGENCY Technical Committee Meeting of Technical Working Group on Nuclear Power Plant Control and Instrumentation 20 - 22 May 2009, Vienna, Austria REPORTING OF I&C STATUS (UKRAINE) Prof. Mikhail Yastrebenetsky Ukrainian State Scientific Technical Center on Nuclear and Radiation Safety REPORTING OF I&C STATUS (UKRAINE) Contents 1. 2. 3. 4. 5. Common news Modernization during 2007-2009 Operating experience Regulatory activity Recommendation to IAEA Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) WWR 2×1000 WWR 2×440 RIVNE NPP WWR 2×1000 KHMELNITSKY NPP SOUTH-UKRAINE NPP WWR 3×1000 Mikhail Yastrebenetsky WWR 6×1000 ZAPORIZHA NPP REPORTING OF I&C STATUS (UKRAINE) 1 Common news • - There are in Ukraine: 4 NPP’s; - 13 units WWER-1000; - 2 units WWER-440. • The youngest units – Rovno 4 and Khmelnitskiy 2 – started in 2004. The age of the oldest units (Rovno 1, Rovno 2, South Ukraine 1) – 28-29 years. Design life of these units – 30 years. The set of actions (including I&C) for life extension are fulfilling now. Decreasing of electricity production during January-March 2009 compared with January-March 2008: - Common – 13,7% - NPP – 13,6% Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 1 Common news • According government plans, 2 units will be intended for commissioning to 2015. The site was determined - Khmelnitskiy 3 and 4. Type of units – WWER-1000, project B392B (analog – Balakovskaja NPP-5 – Russia). Manufacturer of reactor – Russia. Manufacturer of turbine and generator – Ukraine. Designers and manufacturers of I&C systems – Ukrainian companies. Main designer of I&C – KHIKA and “LvovOrgres”. The main problem – the assurance of unity of different systems because designers of different systems inside of Ukraine had different element base, difference of software, etc. Conception of I&C systems for these units will be ended in 2009. Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 2 New systems for Ukrainian NPP Name of system Reactor protection system Reactor power regulation and limitation system Control rod actuation system Neutron flux monitoring system Engineering safety features actuation system SPDS Refueling machine control system Developer RADIY RADIY KHARTRONARKOS ŠKODA IMPULS Kh ZNPP NPP 1 2 3 4 1 2 3 1 2 1 2 3 4 5 6 RNPP SUNPP IMPULS RADIY WESTINGHOUSE, WESTRON GANZ, EWIG DIAKONT, RADIY – 2007–2009 Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 2 Implementation of Ukrainian I&C systems for foreign NPP Ukrainian company Name of system Name of NPP Country Radiy Engineering safety feature actuation system Kozloduy NPP 2008 – unit 6 system 2 2009- unit 5 system2, unit 6 systems1,3 2010-unit 5 systems 1,3 Bulgaria Westron System of diesel-generator control Armenian NPP Unit 2 Armenia Balakovo NPP-3, 4 Kalinin NPP-1, 2 Russia Feedwater control system Kharkov Shevchenko plant Automatic turbine regulators ASUT-240 Control systems for Kaiga 3, 4 turbine (regulators, technological RAPP 5, 6 protection, monitoring and diagnostic) and generator Mikhail Yastrebenetsky India REPORTING OF I&C STATUS (UKRAINE) 3 Operating experience Operating reliability of I&C systems, designed by “Radiy” company Name of system Number Operating time, h Number of failures low confidence Estimation bound of failures point intensity, high Е-06 confidence bound Reactor protection systems Reactor power and limitation control systems systems channels 6 18 124000 372000 0 2 Engineering safety features actuation systems systems channels 7 22 85000 236000 0 3 systems 10 318000 0 sets 20 492000 0 channels 60 1476000 9 – – 10,6 – 19,2 – 32,8 0 0 6,1 0 5,37 0 12,7 – – 3,17 – 1,08 – 3,45 There weren’t any failures of systems or sets as a whole. Comparison of all operating measures with design measures and requirements measures in specification was fulfilled for channels. Operating measures are close to design measures (e.g. design failure intensity for channel of reactor protection system is 11.6E-06, point estimation is 6.1E-06). All measures for systems satisfy the specification requirements. Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 3 Operating experience Reliability of FPGA • Different types of FPGA – manufacturer “Altera” (USA) • Common number of FPGA in reactor protection systems, reactor power control systems and ESFAS is 11000 • FPGA had not failures for operating time during the observation. Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) Analysis of violations due to I&C • Level of violations according INES- 1, 0, out of scale • Intensity of violation decreased in function of time ( for violations due to I&C and due to technological equipment too) • Important reason of violations- events outside of I&C (ventilation system, EMC, etc) • Measures how modernization improved safety • Influence of SW Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 3 Operating experience Influence of I&C systems modernization to NPP safety Reactor power control and limitation systems (designer – Radiy) Before After modermodernization nization Operating time, years Number of violations Violations intensity, 1/year Unit downtime, h Underproduction of energy, 106 kWh Reactor protection systems (designer – Radiy) Control rod systems (designer – Skoda-Controls) Before modernization After modernization Before modernization After modernization 140 32 135 37 105 67 2 – 4 – 16 5 0,014 0 0,029 0 0,15 0,074 0 – 55,39 0 38,15 0 3,5 – 55,3 0 47,907 16 Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 3. Analysis of operating data about NPP violations due to the I&C systems Comparison of software influence to NPP violations because digital systems USA B.Geddes and R.Torok Ukraine 2 out of 13 (1st generation), 4 out of 49 (1E systems) 0 out of 20 (2nd generation) Agreement with B.Geddes, R.Torok Protection against the software failures is already at a “reasonable assurance level” Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 4 Regulatory activity Ukrainian Regulations Common Principles of NPP Safety Regulations of NPP Reactors Nuclear Safety NP 306.2.141 NP 306.2.145 IEC IAEA IEC 61513 IEC 1226 NS-R-1 IEC 62340 IEC 60880 Safety Requirements to NPP Digital I&C Systems IEC 62138 (Revision 1) IEC 60987 NP 306.5.02/ХХХ-2009 NS-G-1.3 NS-G-1.1 Regulations with Requirements to NPP I&C Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 4 Regulatory activity (2) Requirements on Nuclear and Radiation Safety to digital safety important Instrumentation and Control Systems NP 306.5.02/XXX-2009 1. Common positions 2. Main terms and definitions 3. Classification 4. Functional requirements common positions safety control systems safety related systems control rooms 5. Requirements to dependability of functions protections after CCF single failure criteria redundancy diversity reliability measures diagnostic protection after unauthorized access protection after personnel error Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 4 Regulatory activity (3) - 6. Requirements to resistance of functions environment mechanical influence electrical supply EMC 7. Requirements to quality of functions accuracy MMI response speed 8. Requirements to independence of functions 9. Requirements to software and hardware 10. Requirements to design 11. Requirements to confirmation of compliance Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 4 Regulatory activity (4) Methods of Assessment of NPP I&C Compliance with Safety Requirements Requirements of Order and State of the Actions for Safety Important NPP I&C Life Extension NP 306.2.141 NP 306.5.02/2-068 Methods of Expert Review of NPP I&C, based on FPGA (Revision 0) Regulations with methods related to NPP I&C Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) Knowledge base for expert activity • -International (IAEA, IEC,ISO) and Ukrainian standards • Requirements to I&C (Comparison) • Expert reviews • Documentations of new systems • Methodics • Text (or list) of books and articles Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 5 Recommendation to IAEA (1) I) TECDOC. Review (comparison and analysis) of WWER I&C systems (Russia, Ukraine, Hungary, Bulgaria, Czech Republic, etc.) (similar IAEA Technical Report N387, part 5 “Modern I&C for NPP: Guidebook”) The base of this chapter from Ukrainian side may be the new book “NPP Safety: Reactor Control Systems” (in Russian – “SUZ”), Kiev, 2009 (in publisher house now) Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 5 Recommendation to IAEA (2) The content of this book: 1. NPP with WWER 2. Common information about reactor control systems (RCS) 3. Type project and modernization of RCS 4. Standard base 5. Classification 6. Common requirements 7. Peripheral equipment 8. Neutron flux monitoring systems 9. Protection systems 10. Power control and limitation regulators 11. Control rod actuation systems 12. Some results of operation Attachments 1. Classified list of standards 2. FPGA Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) 5 Recommendation to IAEA (3) II) Updating of NS-G-1.3, NS-G-1.1 III) I&C Roadmap in Support of Reactors III+IV generations IV) Collection, summarizing and analysis of information about NPP safety violations because I&C failures (independent of COMPSIS, not only digital systems) - TECDOC or coordinated research program Y) Knowledge base related to I&C Mikhail Yastrebenetsky REPORTING OF I&C STATUS (UKRAINE) • Thanks for attention Mikhail Yastrebenetsky