Discrete Manufacturing
What’s New in R12
Tom Greene
Principal Solution Consultant

ABSTRACT: Discrete Manufacturing in R12 benefits from several valuable enhancements, including:
• expanded genealogy tracking
• a new MES interface for expanded WIP control
• unified inventory tracking across Process and Discrete
• costing enhancements
• sub-ledger accounting
• and much more
AGENDA:
1.
Walk through all the new R12 features at a very high level
2.
Highlight in more detail the most notable ones
3.
Demonstrate the new R12 MFG MES
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decision. The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.
You never saw me. I was never here. None of this ever really happened. It was all a dream.
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Inventory Features
• Deferred COGS Recognition
• Depot Repair Enhancements
• Genealogy Enhancements
• Ledger Architecture Uptake
• Legal Entity Uptake
• Dual Unit of Measure Control
• Material Status Control
• Advanced Lot Control
• Picking Rules Enhancements
• Enhanced Manual Material Allocations
• Multi Org Access Control
• Enhanced Reservations
• Inventory Packing Slip
• Material Aging Workflow
• Support for Indivisible Lots
• Enhanced Lot Transactions
• Material Workbench Enhancements
• Organization Parameter Changes
• Asset Tracking Transaction Attributes
• Performance - Pick Release Parallelization
•
•
•
Copy Organization Enhancements
Telco Recurring Charges e-Tax
• Telecommunications Service Orders with Equipment
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Serials and Lots now have status …
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Discrete Manufacturing Solution
Planning & Scheduling
Manufacturing
Intelligence
Visibility from
Shop Floor to
Top Floor
Flexible, Mixed Mode Manufacturing
Repetitive
Standard
Discrete
ETO
ATO / CTO
MTS
Flow / Lean
Lot-Based
Sample
Manufacturing Execution
Analyze Adjust Quality Mgmt
Lot / Serial Genealogy Tracking
Project Tracking
Product
Lifecycle Mgmt
Warehousing /
Transportation
Asset
Lifecycle Mgmt
Service
Partner
Collaboration and Visibility
Shop Floor Sys Contract Mfgrs Suppliers
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Discrete Manufacturing Features
• Fixed Component Usage Independent of Build Quantity
• Optional Inclusion or Exclusion of Component Shrinkage in
Material Transactions
• Inverse Component Usage
• Scheduling Workbench Enhancements
• Mobile Return of Assembly Reserved to a Sales Order
• Reservation of Discrete Job as Source of Supply through
Inventory Reservation Form
• Reservation of Completed Serialized Assemblies through
Inventory Reservation Form
• Serial-Lot Genealogy Enhancements
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Fixed Quantity Components
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Reservations Against WIP
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Serial / Lot Genealogy and Tracking
Always Know the Source and Placement of Each Part
Manufacturing
Partner
Server
(S.No. 512)
Ireland
Suppliers
PCI Board
(S.No. 717)
Storage
(S.No. 929)
Boards R’ Us
Denver, CO
Acme Chip
Fab 12
CPU
(S.No. 232)
Memory
(Lot No. 115)
Disk Array
(S.No. 892)
E. Storage
Austin, TX
Nippon Fab
Japan
Disk A
(S.No. 676)
Disk B
(S.No. 339)
SKD Co.
S. Korea
•
Trace a customer shipment back to the original source
•
Trace a lot or individually serialized product through supply base
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Serial / Lot Genealogy and Tracking
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Quality Features
• E-Records Usability Enhancement Redlining of Changes to E-Record
• ERES support for 21 CFR Part 11 Compliance in Service, Field Service &
Quality
• Genealogy Enhancements Output
• Quality Charts in HTML UI
• Quality Audits Solution
• Quality Enhancements for Multiple Organization Access Control
• Quality Enhancements for Process-Discrete Inventory Convergence
• Quality Integration for OPM Batch Process Nonconformance
• Quality Integration with Asset Operational Status
• Quality Integration with Depot Repair Tasks
• Quality Integration with Shop Execution Workstations in WIP, FLM, OSFM
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

HTML Quality Charts
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Quality Audits
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Comprehensive Costing Methods
Analyze Product Cost and Profitability
Standard
LIFO
FIFO
Average
Periodic Avg
Deferred COGS
•
Support for multiple costing methods
•
Develop comprehensive standard or simulation product costs
•
Rollup costs across the enterprise
•
Costing transactions transparent to shop floor personnel
•
Proactively identify, monitor, and analyze potential variances
•
Track periodic average cost simultaneously with other methods
•
Recognize COGS and revenues in the same proportion and accounting period
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Cost Management Features
• Multi Organization Access Control
• Deferred Cost of Goods Sold
• Sub Ledger Accounting (SLA)
• Accrued Liability
• Period End Accrual for Receipts
• Periodic Average Cost Enhancements
• Inventory Value Report Enhancements
• Period Close Diagnostics
• Process / Discrete Inventory Transfer Accounting
• Supply Chain Cost Rollup Enhancements
• Fixed Components
• Component Yield
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Report Enhancements
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Confidently Deploy Oracle to Run and Monitor Your Shop Floor
In-House Mfg
Use Directly with 3 rd
Party MES
Oracle
Discrete Mfg
Oracle
Discrete Mfg as the MES
MES APIs
Legacy/3rd Party
MES
Shop Floor Shop Floor
Outsourced Mfg
You
Mfg
Partner
Oracle
Discrete
Mfg
Model
Shop
Floor
Oracle/
Legacy/
3rd Party
MES
Share
Info
Shop Floor
•
Deliver Real-Time
Shop Floor Visibility to Multiple Layers of
Management
•
Reduce TCO /
Complexity via
Integrated Mfg
Mgmt & Production
Execution
•
Leverage Oracle Discrete Mfg on the Shop Floor in Any Capacity & Gain…
-
Enterprise-wide quality mgmt with complete serial / lot genealogy & traceability
Complete configurations mgmt: as designed, as sold, as built, as maintained
Compliance with regulations such as RoHS and 21 CFR Part 11
Decision making through built-in business intelligence
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Focus: Discrete Mfg with MES
Increase OPERATOR Efficiency with Intuitive Workstation Displays
Dispatch list type
Authorization through badge number entry
Jobs not ready to be taken up for production
Work Content
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Focus: Discrete Mfg with MES
Increase OPERATOR Efficiency with Intuitive Workstation Displays
Work
Content
Actions
View Instructions
View Current
Employees working
Work Content is all the information required to perform work on an operation. It includes component and resource requirements, work instructions, attachments and other job property information.
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Focus: Discrete Mfg with MES
Empower SUPERVISORS with Quick Access to Shop Floor Status
Exceptions-based management
View jobs in process and projected capacity shortages with drill downs to dispatch list
•
The logical starting point for a Supervisor
•
Provides a snapshot of the current shop floor status and issues requiring resolution
• Immediate “one click” access to supervisory functions
Resolve exceptions
Expedite orders
Reorder dispatch list
Report resource usage
Review shop floor trxns
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Planning & Scheduling
Manufacturing
Intelligence
Visibility from
Shop Floor to
Top Floor
Flexible, Mixed Mode Manufacturing
Repetitive
Standard
Discrete
ETO
ATO / CTO
MTS
Flow / Lean
Lot-Based
Sample
Manufacturing Execution
Analyze Adjust Quality Mgmt
Lot / Serial Genealogy Tracking
Project Tracking
Product
Lifecycle Mgmt
Warehousing /
Transportation
Asset
Lifecycle Mgmt
Service
Partner
Collaboration and Visibility
Shop Floor Sys Contract Mfgrs Suppliers
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Project Manufacturing Features
• Project Manufacturing Inquiry Enhancements
• Purchasing Summary Lines in Project Mfg Inquiries
• Transfer Project Invoice Charges Enhancements
• Changes related to Multi-Org Access Control
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Flow Manufacturing Features
• Enhanced Flow Execution Workstation
• Fixed Component Usage Support
• Maintain Schedule Number when Rolling Schedules Forward
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Shop Floor Management (OSFM) Features
• Component Shrinkage
• Enhanced BOM to Capture Inverse Usage
• Enhanced Shop Floor Execution Capabilities
• Fixed Component Usage Support for Lot-Based Jobs
• Genealogy Enhancements
• Planning Enhancements for OSFM
• Sales Order Reservation for Lot-Based Jobs
• Support for Lot Attributes During Inventory Lot Transactions
• Support for Lot and Serial Controlled Assemblies
• Support for Partial Move Transactions
• Support for RosettaNet Transactions
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

The Integrated Suite that Dramatically Cuts All Supply Mgmt Costs
Spend
Categories
Indirect
Goods
Services
Engineered
Goods
Direct
Materials
Reduce Spend on Goods and Services
Spend
Analysis
Category
Management
Online
Sourcing
Streamline Procurement Processes
Approval
Routing
Touchless
Buying
Automated
Payment
Supplier
Collaboration
Supplier
Portal
Orders
Logistics
Budget-Based
Procurement
Contract
Management
Supplier
Performance
Enforce Policy Compliance
Supplier
Network
Settlement
Profile
Management
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Purchasing Features
• Professional Buyer's Work Center • Material Status Control
• Procurement for Complex Services
• Multi-Org Access Control (MOAC)
• Document Publishing Enhancements
• Sub-lot Control
• Depot Repair Enhancements
• E-Business Tax
• Communicate Document Attachments to Suppliers
• Maintain Sourcing Rules/ASLs for Agreement Items
• Support for Contractor Purchasing Users
• Compliance to Packaging Constraints
• Auto-Approval Tolerance for Change Orders
• eAM Support for Services Procurement
• Model Complex Pricing for Blanket Line Items
• Advanced Approval Support for Requisitions
• Subledger Accounting for Budgetary Control Actions
• New User Interface for Oracle Purchasing Setups
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

What does ASCP do?
Oracle Advanced Supply Chain Planning (ASCP) is a comprehensive, internetbased planning solution that decides when and where supplies should be
deployed within an extended supply chain (for example, inventory, purchase orders and work orders). This is the supply planning function.
Oracle ASCP addresses the following key supply planning issues:
• Purchased parts planning
• Capacity Modeling and Forecasting
• Supplier Demand Forecasting
• Production Planning and Scheduling
• Available to Promise calculation
• Sourcing Optimization, Supply Constrain Resolution
• Excess and Obsolete Planning and Simulation
• Distribution Planning
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Supply Chain Planning Features
• Distribution planning
• Item attribute simulation sets
• Sequence-dependent setups
• Gantt chart enhancements
• Order queries
• Reports
• Discrete Manufacturing integration enhancements
• Forecast spreading for Gregorian calendars
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract