ND
PARPARUL
UL POPOLYTECHNIC
LYTECHNIC IINSTITUTE
NSTITUTE 22NDSHIFT
SHIFT
i
STUDENT
INFORMATION
HANDBOOK
DEPT. OF MECHANICAL
4th SEMESTER
2015-16
P . O . L I M D A , T A . W A G H1O D I A , D I S T V A D O D A R A
PH. 02668-260296
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
INSTITUTE VISION:
Carving a better future for mankind by nurturing and developing effective and conscientious individuals and
organizations. Our vision is to facilitate all round development of its students, to help them recognize their
potential, to ensure that its students not only become dynamic professionals, but also socially responsible and
worthy citizens of a great country.
INSTITUTE MISSION:
Our mission is to evolve into a "Global Institution of Academic Excellence". "Educational opportunity to all
"and "Student polar education" are the two principal motives of Parul Group of Institutes. Sensitivity towards
economical, environmental, industrial, social, educational, scientific & technological changes, willingness to
accommodate & adopt them that leads to accomplishment and evolution of ever enriching educational
opportunity through kaizen and value addition. Education at Parul Group of Institutes should liberate students
to explore, to create, to challenge, to lead, and to enhance quality of life in a multicultural & knowledge based
society.
DEPARTMENT VISION
The vision of the MECHANICAL ENGINEERING Program is to impart a quality engineering education and
ascertain research services to the mankind.
DEPARTMENT MISSION
The mission of MECHANICAL ENGINEERING Department is to nurture the intellectual, professional and
personal development of our students in order to prepare and encourage them to be highly competent
technocrats and responsible members of society.
PROGRAM EDUCATIONAL OBJECTIVES
1 To provide the student with the knowledge of mathematical, computing and that are technically sound and
economically feasible.
2 To inculcate the students with an engineering education to function with awareness of contemporary issues,
professional responsibilities, ethics and socially acceptable for lifelong learning.
3 To develop the students with basic knowledge, communication skills and prepare them with rational
parameters to indentify problem & plan, while working in multidisciplinary teams.
PROGRAM OUTCOMES
a. Acquired knowledge along with understanding of specified scientific principles and methodology
necessary to strengthen their education in electrical engineering discipline, to enable appreciation of its
scientific and engineering context, and to support their understanding of historical, current and future
developments and technologies.
b. Knowledge and understanding of mathematical principles necessary to boost their education into electrical
engineering discipline and to enable them to apply tools with different numerical methods, analysis and
solution of engineering problems.
c. Design engineering problems considering the requirements of end user keeping in mind social, cultural
and environmental constraints.
d. Apply and adopt available research based knowledge and methodology to get desired output.
e. Ability to apply quantitative methods and computer software relevant to electrical engineering discipline,
in order to solve engineering problems.
f. Ability to apply and integrate knowledge and understanding of multidiscipline to support electrical
engineering problems.
g. The broad education necessary to understand the impact of electrical engineering solutions in a global and
societal context.
h. Understanding of the need for a high level of professional and ethical conduct in engineering.
i. Execute multidisciplinary requisites effectively as an individual and in teamwork.
j.
An ability to communicate effectively in oral and written form.
k. An understanding of management & engineering principles to apply in projects of individual and team for
all the disciplines.
l. Recognition of the need for, ability to engage and prepare for self directed as well as life-long learning.
m. An ability to design and conduct experiments, as well as to analyze and logically interpret data for
theoretical and practical exposure.
2
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
DEPT:
1:45
TO
2:40
2:40
TO
3:35
303
W.E.F.:
28-12-2016
TUESDAY WEDNESDAY THURSDAY
FRIDAY
SATURDAY
M&I
THERMAL
ME-II
TOM
ME-II
CDC
THERMALA1
M&I-A2
M&I-A3
MECH-4TH A
ACA
YR:
TIME
ROOM
NO:
MECHANICAL
2015-16
MONDAY
ME-II-A1
ME-II-A2
PMS-A3
ME-II-A1
PMS-A2
ME-II-A3
3:35 TO 3:45 RECESS
3:45
TO
4:40
M&I
4:40
TO
5:35
THERMAL
M&I-A1
TOM-A2
CAD-A3
PMS-A1
ME-II-A2
ME-II-A3
TOM
PMS
CAD-A1
CAD-A2
THERMALA3
M&I
TOM
5:35 TO 5:50 RECESS
5:50
TO
6:45
TOM
6:45
TO
7:40
M&I
THERMAL
CAD
PMS
CAD
3
M&I-A1
THERMALA2
TOM-A3
TOM-A1
M&I-A2
M&I-A3
PMS
ME-II
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
DEPT MECHANIC
: AL
ACA
YR: 2015-16
TIME
1:45
TO
2:40
2:40
TO
3:35
ROOM
NO:
MECH-4TH
B
MONDAY
TUESDA
Y
WEDNESD
AY
CDC
PMS
TOM
ME-II
M&I
CAD
W.E.F.:
304
28-122016
THURSDA
Y
FRIDAY
SATURDA
Y
ME-II-B1
ME-II-B2
PMS-B3
THERMA
L-B1
M&I-B2
M&I-B3
CAD-B1
TOM-B2
CAD-B3
THERMA
L-1
TOM
TOM
M&I
3:35 TO 3:45 RECESS
3:45
TO
4:40
4:40
TO
5:35
ME-II-B1
PMS-B2
ME-II-B3
PMS-B1
ME-II-B2
ME-II-B3
TOM-B1
M&I-B2
M&I-B3
M&I-B1
CAD-B2
THERMAL
-B3
5:35 TO 5:50 RECESS
5:50
TO
6:45
6:45
TO
7:40
M&I
TOM
M&I-B1
THERMA
L-B2
TOM-B3
M&I
ME-II
ME-II
THERMAL
-I
PMS
PMS
THERMA
L-I
CAD
ACADEMIC CALENDAR
Remark: Mid sem exam will be 30 marks & timing 1.15 hours. Question paper as
per university pattern.
Commencement of Semester
28nd December 2015
Internal Mid Semester Exams
(30 marks)
Result of Internal Mid Semester
Exams (30 marks)
Internal Mid Semester Exams
(70 marks)
Result of Internal Mid Semester
Exams (70 marks)
BLOCK MID EXAM
4
3rd – 5th March 2016
8TH March 2016
7th – 9th April 2016 &
21st – 23rd April 2016
25TH April 2016
25th – 29th April 2016
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
Submission of Term work
25th – 29th April 2016
End of Semester
29th April 2016
University
Exams 5th May 2016
commencement
Report Card to be shown to
15th- 17th of the every month
Dr. B. J. Rathore
Attendance to be shown to
27th – 29th of every month
Dr. B. J. Rathore
List of Holidays in 2015-16 (EVEN SEMESTER)
1. 14.01.2016
MAKAR SANKRANTI
2. 15.01.2016
MAKAR SANKRANTI SECOND DAY
3. 16.01.2016
LINKED HOLIDAY (AGAINST 14.04.2016)
4. 25.01.2016
LINKED HOLIDAY (AGAINST 15.04.2016)
5. 26.01.2016
REPUBLIC DAY
6. 07.03.2016
MAHA SHIVRATRI
7. 24.03.2016
DHULETI
INTERNAL EXAMINATION SCHEDULE(MARCH - 2015)
Date(DAY)
03/03/2016
(THURSDAY)
03/03/2016
(THURSDAY)
04/03/2016
(FRIDAY)
TIME
SUBJECT
2:00pm
To
3:15Pm
5:00pm
To
6:15 Pm
2:00pm
To
3:15Pm
MANUFACTURING
3341901
ENGINEERING-II
THERMAL
3341902
ENGINEERING-I
THEORY
3341903
5
OF
MACHINE
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
04/03/2016
(FRIDAY)
05/03/2016
(SATUREDAY)
05/03/2016 (SATUREDAY)
5:00pm
To
6:15 Pm
2:00pm
To
3:15Pm
5:00pm
To
6:15 Pm
Date(DAY)
07/04/2016
(THURSDAY)
08/04/2016
(FRIDAY)
09/04/2016
(SATUREDAY)
21/04/2016
(THURSDAY)
22/04/2016
(FRIDAY)
23/04/2016 (SATUREDAY)
COMPUTER
3341904
AIDED
DESIGN
METROLOGY
INSTRUMENTATION 3341905
AND
PLANT MAINTENANCE AND SAFETY
3341906
TIME
SUBJECT
2:00pm
To
4:30Pm
2:00pm
To
4:30Pm
2:00pm
To
4:30Pm
2:00pm
To
4:30Pm
2:00pm
To
4:30Pm
2:00pm
To
4:30Pm
MANUFACTURING ENGINEERINGII 3341901
THERMALENGINEERING-I
3341902
THEORYOFMACHINE
3341903
COMPUTER
3341904
AIDED
DESIGN
METROLOGY
AND
INSTRUMENTATION 3341905
PLANT
SAFETY
MAINTENANCE
3341906
AND
FACULTY LIST
Sr. No
1
2
3
Name of Faculty
Mobile No
E-mail ID
Patel Rankit Arvindbhai
9998301878
patelrankit4444@gmail.com
Parmar Kalpesh Amrutlal
9974187480
kalpesh.parmar99@yahoo.co.in
Mistry Dinesh Hirabhai
9016023533
dineshmistry85@yahoo.in
6
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
4
5
6
7
8
9
10
11
12
Rathawa Ankur R
9979979818
ankur.rathwa@gmail.com
Parmar Sunil B
8460752684
suilmech@gmail.com
Manish Kuvadia
9537859988
manishkuvadiya148@gmail.com
Prajapati Rushikesh
9979422773
prajapati.rushikesh29@gmail.com
Hitesh Bidve
Parth Parmar
Priyank Panchal
Pratik raj Gohil
8460544259
9033374003
9033502309
hiteshbidve99@gmail.com
9638179781
pratikgohil86@gmail.com
Kishan Chandarana
13
8460106355
Dharmil Patel
8347904890
List of Faculty
SR NO
SUBJECT NAME
NAME OF FACULTY
1
MANUFACTURING ENGINEERING-II
Sunil Parmar
THERMAL ENGINEERING-I
MANISH KUWADIYA
THEORY OF MACHINE
Parth Parmar, Hitesh Bidve
2
3
COMPUTER AIDED DESIGN
4
Rushikesh Prajapati
METROLOGY AND INSTRUMENTATION
5
X1, X2
PLANT MAINTENANCE AND SAFETY
6
Pratikraj Gohil
FACULTY ADVISOR LIST
CLASS
FACULTY ADVISOR
CONTACT NO
9033374003
Parth Parmar
4TH A
9979422773
MANISH KUWADIYA
9537859988
PRATIK RAJ SINH GOHIL
9638179781
4TH B
4TH C
9687600756
Rushikesh Prajapati
7
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
8460544259
Hitesh Bidve
Teaching Scheme of 4th SEM (MechanicalEngineering)
BRANCH
CODE:19
DIPLOMA PROGRAMME IN MECHANICAL
ENGINEERING
SEMESTER-IV
TEACHING
SCHEME
COURSE
CODE
COURSE TITLE
L
T P
EXAMINATION SCHEME
CREDITS
(L+T+P)
THEORY
MARKS
ESE
PA
PRACTICAL
MARKS
ESE
PA
GRAND
TOTAL
3341901
MANUFACTURING
ENGINEERING-II
3
0 4
7
70
30
40
60
200
3341902
THERMAL ENGINEERING-I
3
0 2
5
70
30
20
30
150
3341903
THEORY OF MACHINE
4
0 2
6
70
30
20
30
150
3341904
COMPUTER AIDED DESIGN
2
0 2
4
70
30
80*
20
200
3341905
METROLOGY AND
INSTRUMENTATION
4
0 4
8
70
30
40
60
200
3341906
PLANT MAINTENANCE AND
SAFETY
3
0 2
5
70
30
40
60
200
19
0 16
35
420
180
240
260
1100
TOTAL
Course Title: MANUFACTURING ENGINEERING - II
Code: 3341901
TEACHING AND EXAMINATION SCHEME
Teaching Scheme
(In Hours)
Total Credits
(L+T+P)
Examination Scheme
Theory Marks Practical Marks
L
T
P
C
ESE
3
0
4
7
70
8
PA
ESE
PA
30
40
60
Total
Marks
200
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT

COURSE DETAILS.
Unit
Topics and Sub-topics
1.1 Need, scope & importance of manufacturing processes in industries.
1.2 Need of attitude, knowledge & skill required for shop floor supervisor in machine
tools based industries.
1.3 Differentiate between forming and generating processes.
Unit
–
I
Introduction
and
mechanics
of cutting.
1.4 Mechanics of cutting action, orthogonal and oblique cutting. (Without
derivation).
1.5 Chip formation, types of chips.
1.6 Forces acting on tool and chip, methods to compute cutting force using
dynamometer.
1.7 Concept and definition of cutting speed, feed and depth of cut.
1.8 Cutting fluid- basic need, types, properties and its applications.
1.9 Influence of cutting variables on surface finish, tool life, economy, and mass
production.
1.10 Safety precautions in machine tools.
2.1 Define and classify basic machine tools.
2.2 Movements of tool, job, slides and work holding devices during cutting
operation on various machine tools.
2.3 Lathe machine. i. Types. ii. Working principle (using block diagram).
Unit –
Basic
machine
tools-I.
II
2.4 All geared head stock centre lathe.
i. Constructional features.
ii. Kinematics-(drive, head stock, feedbox, carriage, cross slide, top slide, swivel,
apron,
tailstock,)
constructional
sketch,
working,
and
use.
iii.
Detailed
specifications.
iv. Operations performed.
v. Work holding devices- constructional sketch, working and applications. (3 jaw
chuck, 4 jaw chuck, face plate, centers).
vi. Lead screw and feed rod mechanisms.
vii. Thread cutting setting-concept methods and simple numerical.
viii. Accessories- types, constructional sketch, working and applications.
2.5 Metal removal rate (MRR) – concept and method to calculate on lathe.
2.6 Drilling machine. i. Types. ii. Working principle (using block diagram).
2.7 Redial drilling machining. i. Constructional features. ii. Kinematics (drive,
spindle speeds, feed mechanism, radial movement, etc.) constructional sketch,
working, and use. iii. Detailed specifications. iv. Accessories- types, constructional
sketch, working and applications. v. Tool holding and setting methods. vi.
Operations performed. vii. Work holding devices- constructional sketch, working
and applications.
2.8 Metal removal rate (MRR) –method to calculate on drilling machine.
9
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
3.1 Milling machine. i. Types. ii. Working principle (using block diagram).
Unit – III
Basic
machine
tools- II.
3.2 Plain horizontal milling machining. i. Constructional features. ii. Kinematics
(drive, spindle speeds, feed mechanism, table movement, etc.) constructional
sketch, working, and use. iii. Detailed specifications. iv. Operations performed.
3.3 Milling cutters-types and applications.
3.4 Up milling and down milling- concept, advantages, disadvantages and
applications.
3.5 Indexing-dividing head- constructional sketch, working, and use.
3.6 Simple, differential and compound indexing methods with simple numerical.
3.7 Work holding devices- constructional sketch, working and applications.
3.8 Metal removal rate (MRR) – concept and method to calculate on milling
Unit – IV
Basic
machine
tools-III.
4.1 Shaping machine.
i. Types. ii. Working
principle (using block diagram).
iii. Constructional features and
detailed specifications.
iv. Quick return mechanisms- kinematic
sketch,
working
and
advantages.
v. Operations performed. vi. Work holding devices- constructional sketch, working
and applications.
4.2 Slotting machine. i. Types. ii. Working principle (using block diagram). iii.
Constructional features and detailed specifications. iv. Operations performed. v.
Work holding devices- constructional sketch, working and applications.
4.3 Planning machine. i. Types. ii. Working principle (using block diagram). iii.
Constructional features and detailed specifications of double column planner iv.
Operations performed. v. Work holding devices- constructional sketch, working and
applications.
5.1 Various cutting tool materials, their compositions and properties.
5.2 Alloying elements in tool materials and their effects.
5.3 Carbide inserts: i. Designation method for turning, milling and drilling (As per
ISO). ii. Need. iii. Benefits.
Unit – V
Cutting
tools
and
tool
holders.
5.4 Tool holders for carbide inserts:
i. Designation method for turning, milling and drilling (As per ISO). ii. Need. iii.
Benefits. iv. Mounting and replacement methods of carbide insert.
5.5 General cutting parameters for various cutting tool materials (HSS and Carbide)
and work piece materials.(low carbon steel, high carbon steel, stainless steel,
gunmetal, cast iron and aluminum).
5.6 Cutting tool angles and their functions.
5.7 Various cutting tools (with tool geometry, nomenclature, tool materials,
sketch/drawing of each, ISO/BIS standards) used for various operations on lathe,
milling and drilling machines.
i. Single point cutting tool. ii. Plain
milling cutter. iii. Side and face milling cutter. iv. Centre drill. v. Twist drill.
5.8 Functions and types of chip breakers.
5.9 Tool life, tool wear and machinability, factors affecting them.
5.10 Re-sharpening of cutting tools specified at 5.7 above.
10
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
Unit – VI
Automates.
6.1 Capstan and turret lathe:
i. Constructional features and working principle.
ii. Functions and applications.
iii. Difference between capstan and turret lathe.
iv. Preparation of tool layout.
v. Merits and demerits.
vi. Turret lathe in comparison with basic centre lathe.
vii. Work holding devices.
6.2 Single spindle Automats: i. Need. ii. Constructional features. iii. Working
principle and applications. iv. Collets-constructional features and applications.
6.3 Introduction to multi spindle automates and special purpose automates.
SUGGESTED SPECIFICATION TABLE WITH HOURS & MARKS (THEORY)
Unit
Unit Title
Teaching
Hours
I
II
III
IV
V
VI
Total

Introduction and mechanics of cutting.
Basic machine tools-I.
Basic machine tools-II.
Basic machine tools-III.
Cutting tools and tool holders.
Automates.
06
10
08
06
08
04
42
Distribution of Theory
Marks
R
U
A
Total
Level Level Level Marks
6
2
2
10
3
6
7
16
2
6
6
14
2
6
2
10
2
4
8
14
0
4
2
06
15
28
27
70
SUGGESTED LIST OF EXERCISES/PRACTICALS.
S.
No.
Unit
Number
Practical Exercises
PREPARATORY ACTIVITY:
a. For given work piece and tool material; select, set and observe cutting speed,
feed and depth of cut on lathe machine. Also define these terms.
1
I
b. Calculate metal removal rate (MRR) for above case.
c. Identify various cutting tools, its geometry and material available at workshop.
Sketch them.
d. Identify various carbide inserts and ISO codification.
2
I
EFFECT OF VARYING CUTTING PARAMETERS: Demonstrate type of chips,
surface finishes and tool life for varying cutting parameters for same work piece
material and tool material. Tabulate the observations.
3
I
4
II
EFFECT OF VARYING WORK PIECE
MATERIALS: Demonstrate type of chips, surface finishes and tool life for varying
work piece material with same cutting parameters. Tabulate the observations.
TURNING JOB:
11
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
Prepare a job on centre lathe as per the given drawing. (Including plain turning,
taper turning, knurling, threading, grooving, etc). Student will also prepare report
including:
a. Drawing of the job.
b. Operation sequences including details of cutting parameters used.
c. Sketch of cutting tools used.
d. Specification of machines used.
e. Machine settings for threading.
MILLING JOB:
Prepare a job using milling operations including use of indexing head (Excluding
gear tooth cutting). Student will also prepare report including:
a. Drawing of the job.
5
III
b. Operation sequences including details of cutting parameters used.
c. Sketch of cutting tools used.
d. Specification of machines used.
e. Machine settings for indexing.
SHAPING AND DRILLING JOB:
6
Prepare a job having plain and inclined surfaces on shaping machine with minimum
two holes as per given drawing. Student will also prepare report including:
a. Drawing of the job.
IV
b. Operation sequences including details of cutting parameters used.
c. Sketch of cutting tools used.
d. Specification of machines used.
SINGLE POINT CUTTING TOOL:
7
a. Sketch single point cutting tool(SPCT) with nomenclature.
b. Grind SPCT as per given geometry.
V
c. Sketch the set up to grind each angle of SPCT.
8
TOOL LAYOUT:
Prepare a tool lay-out of a given component for capstan and turret lathe.
VI
9
ALL
10
ALL
INDUSTRIAL VISIT:
Visit a nearby machine shop and prepare a two page report comprises of list of
machine tools including automates, its technical specification, machining
parameters for various operations being performed, cutting tools and work holding
devices used, observation of skill and safety criteria.
MINI PROJECT AND PRESENTATION:
For a given product (separate for each student) prepare complete report in
suggested format including selection of raw material type & section, sequence of
various manufacturing operations, selection of machine, machining parameters,
work holding device, tool holder, etc. for each machining operation. Each student
will also present the outcome.
SUGGESTED LIST OF BOOKS
Sr no.
1
2
Title of Books
Author
Workshop Technology I & II
J. A. Schey
Workshop Technology I & II
Raghuwanshi
12
Publication
McGraw-Hill
Dhanpat Rai and
Company(P) Limited
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
7
8
Workshop Technology I, II &
III
Manufacturing Processes
Production Technology
Elements of Workshop
Technology Volume No. II
Machine Tools
Manufacturing Processes
Production Technology
9
Production Technology
HMT
10
All about machine tools
Gerling
Times of India Press
Pitman
Tata Mcgraw-Hill
Publishing Co.
John Wiley & Sons Canada,
Limited
11
Manufacturing processes – I
Bava
McGraw-Hill
3
4
5
6
W. A. J. Chapman
Viva books
M. L. Begman
R. K. Jain and S. C. Gupta
John Wiley and Son
Khanna Publishers
Hajra Choudhary, Bose S.
K., Roy Nirjhar
Media promotors and
publishers pvt. Limited
S. E. Rusinoff
H. H. Marshall
Course Title: THERMAL ENGINEERING- I
(Code: 3341902)
TEACHING AND EXAMINATION SCHEME
Teaching Scheme
(In Hours)
Total Credits
(L+T+P)
Examination Scheme
Theory Marks Practical Marks
L
T
P
C
ESE
3
0
2
5
70
PA
ESE
PA
30
20
30
Total
Marks
150
COURSE DETAIL
Unit
Topics and Sub-topics
1.1 Concept of two phase system.
Unit
–
I
Two phase
system.
1.2 Formation of steam, its various phases, definition and representation of wet
steam, dry steam, saturated steam and superheated steam on PV, T-s and H-s
diagram.
1.3 Concept, definition and determination of dryness fraction and degree of
superheat.
1.4 Concept, definition and determination of latent heat, sensible heat, enthalpy,
entropy and specific volume of steam.
1.5 Use of Steam tables and Mollier chart- (Heat Entropy Chart).
1.6 Numerical examples based on above.(1.1 to 1.5).
1.7 Throttling process.
1.8 Methods of measurement of steam quality, Calorimeters- Bucket, Separating,
Throttling and Combined calorimeters. (No numerical Problems).
13
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
2.1 Steam boiler-concept, definition as per Indian Boilers Regulation (IBR),
functions, features and classification.
Unit
–
II
Boilers,
mountings
and
accessories
Unit
–
III
Steam prime
movers.
2.2 Working, merits and demerits of following low pressure steam boilers:
i. Simple vertical boiler. ii. Lancashire boiler. iii. Cornish boiler. iv. Cochran boiler.
v. Babcock and Wilcox water tube boiler. vi. Packaged boiler. vii. Waste heat
recovery boiler.
2.3 Boiler mountings and accessories- functions, working and location on boilers.
2.4 Boiler draught system-concept and classification.
2.5 Boiler performance – parameters, evaporative capacity, equivalent
evaporation, efficiency, heat balance sheet, simple numerical examples based on
these.
2.6 Concept of fluidized bed combustion boilers.
2.7 Maintenance, inspection and safety precautions in boiler house (As per IBR),
check list in boilers.
3.1 Concept and classification of prime movers.
3.2 Steam nozzles-types, working and applications. Mass and velocity of steam
discharge through nozzle (No derivation). Simple examples.
3.3 Steam turbine – concept and classification. Impulse and reaction turbines
(constructional and materials details.)-working and differences.
3.4 Compounding of steam turbine: i. Need. ii. Pressure compounding. iii. Velocity
compounding. iv. Pressure velocity compounding.
Unit – IV
Steam
condensers
and cooling
towers.
4.1 Elements of a steam condensing plant, concept, function and classification of
condensers.
4.2 Jet condensers and surface condensers- constructional sketch, working and
differences.
4.3 Vacuum efficiency and condenser efficiency of condensers- simple numerical
example.
4.4 Classification, function and working of cooling towers
5.1 Air compressor-concepts, functions, classification and applications.
5.2 Working of reciprocating air compressor and rotary air compressors.
Unit – IV Air
compressors
.
5.3 Single stage air compressor and multistage air compressor: i. Working. ii.
Inter-cooling & after cooling.
5.4 Power required and efficiency of reciprocating air compressors-single and two
stages, simple numerical examples.
5.5 Concept of screw compressors for oil free air.

S.
No.
SUGGESTED LIST OF EXERCISES/PRACTICALS.
Unit
Number
Practical Exercises
14
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
1
I
2
II
3
II
4
III
5
IV
6
V
7
VI
8
ALL
PREPARATORY ACTIVITY:
a. List and define thermodynamic properties.
b.
Tabulate
thermodynamic
SI
units
and
their
conversions.
c.
Explain
thermodynamic
processes
and
their
examples.
d. Given the data, determine properties of steam using steam table and Mollier
chart.
DEMONSTRATION:
(Video/ Movie/Cut Sections /Models may be used in absence of Required
Machine/ Equipment/ Device.): a. Low pressure boilers. b. Boiler mountings and
accessories
BOILER PERFORMANCE:
Boiler trial- determination of boiler efficiency, equivalent evaporation and Heat
balance sheet. (Based on in-house performance or from the data collected during
industrial visit.).
DEMONSTRATION:
(Video/ Movie/Cut Sections /Models may be used in absence of Required
Machine/ Equipment/ Device.):
a. Steam prime movers-impulse and
reaction turbines.
b. Working of nozzles.
DEMONSTRATION:
(Video/ Movie/Cut Sections /Models may be used in absence of Required
Machine/ Equipment/ Device.):
a. Steam condensers.
b. Cooling towers.
PERFORMANCE TEST OF AIR COMPRESSOR:
Performance test on a reciprocating air compressor and determine its volumetric
efficiency.
PERFORMANCE TEST OF HEAT EXCHANGER: Determine overall heat transfer
coefficient and LMTD of heat exchanger.
MINI PROJECT AND PRESENTATION:
(In the group of 3-5students- to be assigned in the beginning of the term).
a. Identify any one thermal equipment/device/plant (which are included in
syllabus) at nearby industry. Sketch the setup, write the specifications, and
describe the working of that with process parameters and state applications of
that.
b. Downloaded photos/ videos, PPTs. Make one CD/DVD for a batch of students.
Also prepare a chart or model on given topic. Prepare the seminar. Topics related
to syllabus are to be given by teacher. Advancement in the topics areas may also
be given. c. Present the seminar at least for 10 minutes for a and b above.This
must include photographs / movies of group working on project.
15
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT

SUGGESTED LIST OF BOOKS
Sr.No. Title of Books
Author
Publication
1.
Heat Engines.
Pandya and Shah.
2.
Thermodynamics and Heat power Mathur and Mehta.
3.
Heat Engines.
D. A. Wrangham.
4.
6.
7.
8.
Heat and mass transfer.
Thermal Engineering.
Thermal Engineering.
Heat and mass transfer.
D S Kumar.
P.L.Ballaney.
A. S. Sarao.
R K Rajput.
9.
Basic Boiler Attendant.
M MDalchawal.
10.
11.
Thermal Engineering.
Practical Thermodynamics.
R K Rajput.
G D Rai.
Charotar
Publishing
Tata McgrawCambridge
University Press.
SK
Khanna.
SatyaPrakashan.
S. Chand.
New Popular
Prakashan.
Laxmi.
Khanna
Course Title: Theory of Machine
(Code: 3341903)
 TEACHING AND EXAMINATION SCHEME.
Teaching Scheme
Total Credits
Examination Scheme
Theory Marks Practical Marks
(In Hours)
(L+T+P)
L
4
T
P
0
2
C
ESE
PA
ESE
PA
6
70
30
20
30
Total
Marks
COURSE DETAILS:
Unit
Topics and Sub-topics
1.1 Theory of machines: introduction, need, scope and
design and analysis.
Unit – I
Introduction.
importance in
1.2 Kinematics, kinetics and dynamics-concept and examples.
1.3 Basic terminology related to machines and mechanisms.
1.4 Development of different mechanisms and its inversions like four bar
chain mechanism , slider crank mechanism, double slider crank
mechanism, etc.
Unit
–
II
Velocity
and
acceleration
diagram.
Unit – III Cam
and cam profile.
2.1 Basic concept used in solving velocity and acceleration problems.
2.2 Approach to solve velocity and acceleration related to mechanisms
using Relative velocity method for single slider crank mechanism, Four bar
chain mechanism.
2.3 Klein’s construction for single slider crank mechanism
3.1 Introduction, functions and types of cams and cam followers.
16
150
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
3.2 Types of motions and displacement for different types of cam and cam
followers.
3.3 Construct different types of cam profiles.
4.1 Concept and laws of friction. .
4.2 Appreciate the role of friction in thrust bearing, pivot bearing and
collars considering - Uniform pressure and Uniform wear condition.
Unit – IV
Friction.
4.3 Clutch: i. Functions. ii. Types with sketches and working.
4.4 Brakes: i. Functions. ii. Types with sketches and working.
4.5 Dynamometers- types and operational working principles.
5.1 Introduction, need and modes of power transmission.
5.2 Types of power transmission.
5.3 Belt drive- types, terminology and standards/designation methods as
per BIS/ISO.
Unit – V Power
transmission.
5.4 Belt speed-co-efficient of friction, velocity ratios and slip.
5.5 Power transmitted by flat belt - tensions, centrifugal tensions,
maximum tension, condition for transmitting maximum power and initial
tension.(with derivations), numerical examples.
5.6 Merits and demerits of power transmission drives. 5.7 Gear trainstypes, numerical examples and applications.
6.1 Turning moment diagram: i. Concept. ii. Its use for different machines.
iii. Fluctuations of energy.
6.2 Co-efficient of fluctuation of speed and energy.
Unit
–
Flywheel
governor.
VI
and
6.3 Method to construct turning moment diagram, numerical examples.
6.4 Flywheel: functions and types.
6.5 Moment of inertia and mass calculation of flywheel-numerical
examples.
6.6 Governors: terminology, types & functions.
7.1 Concepts and types of balancing.
7.2 Effects of unbalanced masses.
Unit
–
Balancing
vibrations.
VII
and
7.3 Balancing of revolving masses in same plane: i. Analytical and
graphical methods to find balancing mass. ii. Numeric examples.
7.4 Balancing of reciprocating masses. (No numerical examples).

SUGGESTED SPECIFICATION TABLE WITH HOURS & MARKS (THEORY)
Unit
Unit Title
Distribution of Theory Marks
R
U
A
Total
Teaching
Hours
Level
Level
Level
Marks
I
Introduction.
08
07
07
00
14
Velocity and acceleration
II
07
02
00
05
07
diagram.
III Cam and cam profile.
07
00
00
07
07
IV Friction.
12
02
05
07
14
17
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
V
Power transmission.
VI Flywheel and governor.
VII Balancing and vibrations.
Total

12
05
05
56
00
02
05
18
07
05
02
26
07
00
00
26
14
07
07
70
SUGGESTED LIST OF EXERCISES/PRACTICALS.
S. No.
1
Unit
Number
All
2
I
3
II
3
III
4
IV
5
V
6
VI
5
I to VII
Description of Laboratory Experiment
Compile information from internet related to various
elements like piston, crank, connecting rod, cam, clutch,
brake, flywheel, governor, or animation of mechanism
etc. along with functions of each.
Mini project on development of inversions of different
mechanism such as – (i) Four bar Chain mechanism
(ii).single slider crank mechanism (iii) double slider crank
mechanism
a.
Working of any one type of clutch and any
one type of brake.
c.
Working of flywheel and governor.
d.
Working of any one type of cam with
follower.
Prepare two sheets on velocity and acceleration diagram
for a given mechanism byi)Relative–velocity method
ii) Klein’s construction method).
Prepare at least two sheets on Construction
profile for a given data.
Demonstration of working of any type of cam and
followers
 Identify different parts of a single plate disc clutch
through disassemble and prepare report based on
inspection criteria
 Calculate Power loss due to friction in bearings from
given experimental data
of Cam
Identify various power transmission systems by
observing different machines and equipment used in
mechanical engineering laboratory.
For Example- IC Engine test rig, Compressors,
Machine tools Elevators etc.
Prepare one sheet on balancing using graphical
and analytical method for a given data.
PREPERATION OF MODEL AND /OR CHART
Individually or in a group, prepare subject
18
related
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
SUGGESTED LIST OF BOOKS
Sr no.
Title of Books
Author
Publication
Metropolitan Book New
Delhi, Company,
Daryaganj, Delhi.
1.
Theory of Machines
Jagdishlal.
2.
Theory of Machines
S.S.Ratan.
3.
Theory of Machines
Abdulla Shariff.
4.
Theory of Machines
Shah & Jadvani.
5.
Theory of Machines
6.
Theory of Machines
A Ghosh and AK
Malik.
R.S.Khurmi.
7.
Theory of Machines
P.L.Bellaney.
8
Theory of Machines
Joseph Edward
Shigley.
Tata McGraw Hill , New
Delhi.
Dhanpatray and sons,
New Delhi.
Dhanpatray and sons,
New Delhi.
East West Press (Pvt)
Ltd., New Delhi.
S.chand, New Delhi.
Khanna publication,
NewDelhi.
McGrawHill.
Course Title: COMPUTER AIDED DESIGN (CAD)
Code: 3341904

TEACHING AND EXAMINATION SCHEME
Teaching Scheme
(In Hours)
Total Credits
(L+T+P)
Examination Scheme
Theory Marks Practical Marks
L
T
P
C
ESE
PA
2
0
2
4
70
30
ESE
80*
COURSE DETAILS.
Practical Exercises
Unit
Unit
–
Fundamentals
CAD.
I
of
1.1 Computer graphics & its terminology.
1.2 CAD definition, concept & need.
1.3 CAD design process.
1.4 Functional areas of CAD.
1.5 Coordinate systems.
1.6 Geometric transformation-concept and types.
19
Total
Marks
PA
200
20
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
Unit- II
Hardwares.
CAD
1.7 2 dimensional (2D) geometric transformation- translation, scaling,
rotation and mirror with numeric examples.
2.1 CAD Workstation-types, functions and configuration.
2.2 Input and output devices (including voice, gesture, 3 dimensional
(3D) printer, etc)-types, configuration and applications
3.1 Difference between 2D & 3D models.
3.2 Geometric modeling – concept, types, features and applications.
Unit
–
III
Geometric modeling.
3.3 Solid modeling methods like Constructive Solid Geometry, Pure
primitives & Boundary Representation
3.4 Feature base modeling-concept, illustrative examples
3.5 Parametric & non parametric modeling-concept, differences and
illustration.
Unit – IV
Modeling
AutoCAD
3D
using
Unit – V
3D
parametric modeling
4.1 Introduction to AutoCAD-3D features and 2D commands
overview.
4.2 3D primitives-types and defining parameters.
4.3 User coordinate system (UCS) and its options.
4.4 3D draw commands.
4.5 3D modify and editing commands.
4.6 3D viewing & views generation.
4.7 Surface modeling commands
5.1 Introduction to parametric modeling software. (Any one from
Creo, Solid Edge, Inventor and Solid Works).
5.2 Sketching interfacing overview.
5.3 3D working plane introductions.
5.4 3D modeling.
5.5 Assembly modeling.
5.6 Views generation.
SUGGESTED SPECIFICATION TABLE WITH HOURS & MARKS (THEORY)
Unit
Unit Title
Teaching
Hours
I
II
III
IV
V
Fundamentals of CAD.
CAD Hardwares.
Geometric modeling.
3D Modeling using
AutoCAD.
3D parametric modelling.
TOTAL
4
2
4
Distribution of Theory Marks
R
U
A
Total
Level
Level
Level
Mark
s
5
5
0
10
2
3
0
5
2
4
4
10
9
4
6
14
24
9
28
5
18
6
24
10
28
21
70
20
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
SUGGESTED LIST OF EXERCISES/PRACTICALS.
S.
No.
Unit
Number
Practical Exercises
PREPERATORY ACTIVITY:
1
ALL
2
IV
3
IV
Prepare a 2D drawing using AutoCAD and 2D parametric sketcher environment.
3D SOLID MODELING-I
Prepare 3D solid models using AutoCAD (Three mechanical components).
3D SURFACE MODEL:
Prepare simple surface model using AutoCAD
components).
(Two mechanical
3D SOLID MODELING-II:
4
Prepare 3D solid model using any one (from Creo, Solid Edge, Inventor and Solid
Works) parametric software. (Three models that includes base features,
Extrude/Protrude/Revolve).
V
3D SOLID MODELING-III:
5
Prepare 3D solid models using any one (from Creo, Solid Edge, Inventor and
Solid Works) parametric software. (Four models that includes engineering
features).
V
MINI PROJECT AND PRESENTATION USING ANY ONE (FROM CREO,
SOLID EDGE, INVENTOR AND SOLID WORKS) PARAMETRIC SOFTWARE.
6
a. Prepare solid models of dismantled parts of an assembly (selected as student
activity 1).
b. Assemble the parts.
V
c. Get orthographic production drawings of solid models prepared at “a” above.
d. Get orthographic production drawings of assembly model prepared at “b”
above.
e. Prepare the bill of material (BOM) .
f. Present the project.
Course Title: METROLOGY & INSTRUMENTATION.
Code: 3341905

TEACHING AND EXAMINATION SCHEME:
Teaching Scheme
(In Hours)
Total Credits
(L+T+P)
Examination Scheme
Theory Marks Practical Marks
L
T
P
C
ESE
PA
ESE
PA
4
0
4
7
70
30
40
60
21
Total
Marks
200
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
COURSE DETAILS.
Unit
Unit – I
Linear and
angular
measurement
Practical Exercises
1.1 Inspection, quality and quality control-definitions and differences.
1.2 Define accuracy, precision and error.
1.3 Principle of vernier scale and least count.
1.4 Surface plates-types, important features, standards/important sizes,
applications and precautions in use.
1.5 Types, constructional sketch, major parts and their functions, least
count , measuring methods and measurement illustration (for e.g.
12.48mm)of:
a. Vernier caliper.
b. Micrometer.
c. Telescopic gauge.
d. Height gauge.
e. Depth gauge.
1.6 Slip gauge-types, applications, and wringing method.
1.7 Sketch, major parts and their functions, least count , measuring
methods and measurement illustration of:
a. Bevel Protector.
b. Sine bar.
c. Angle gauges.
d. Angle Dekkor.
e. Spirit level.
f. Clinometers.
g. Auto collimator.
Unit – II
Measurement
of geometrical
tolerances.
Unit – III
Measurement
of surface
roughness.
2.1 Dial indicators/gauge-types, constructional sketch and applications.
2.2 Definition, symbol and measuring methods of:
a. Straightness.
b. Flatness.
c. Squareness.
d. Parallism.
e. Perpendicularity.
f. Roundness.
g. Concentricity.
h. Cylindricity.
i. Run out and ovality.
3.1 Terminology used in connection with surface finish.
3.2 Comparison methods to inspect surface finish-concept and applications.
3.3 Direct instrument measurement methods-types and concepts.
3.4 Construction, working and applications of Talysurf surface roughness
tester and Tomlinson tester.
3.5 Centre line average and Root Mean Square systems of surface texture
evaluation-terminology used, concept, equations and numerical examples.
3.6 Indication of various surface roughness characteristics with surface
roughness symbols-interpretation
Unit – IV
Gear
measurement.
4.1 Types of gears.
4.2 Forms of gear teeth-types and concept.
4.3 Gear tooth Terminology.
22
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
Unit – V
Thread
measurement.
Unit – VI
Limit gauges.
Unit – VII
Non
destructive
testing.
Unit – VIII
Transducers
and sensors.
4.4 Sketch, major parts and their functions, least count, measuring methods
and measurement illustration of gear tooth vernier.
4.5 Derivation and numerical example to measure gear tooth thickness
using:
a. Gear tooth vernier.
b. Constant chord method.
c. Base tangent method.
4.6 Gear tooth profile measurement
5.1 Threads-classification, elements, specifications and forms.
5.2 Measurement of major and minor diameters.
5.3 Three and two wire method of measuring effective diameter of external
thread-concept, terminology used, best wire size, derivation of equation and
numerical example.
5.4 Thread micrometer-sketch, method to use and determination of
dimension.
5.5 Pitch measurement methods.
6.1 Limit gauges-classification, sketch
and applications.
7.1 Non destructive testing (NDT) -concept, need and advantages.
7.2 NDT- important methods, working with sketch and applications
8.1 Instrumentation-introduction, performance characteristics.
8.2 Static characteristics of instruments.
8.3 Transducers-concept, classifications, physical quantities which can be
measured, advantages and disadvantages.
8.4 Electrical transducers-types, working principles and applications.
a. Linear Variable Differential Transformer (LVDT) type pressure gauge.
b. Resistance type.
c. Capacitance type.
d. Inductance type (LVDT).
e. Piezo-electric.
Unit – IX
Temperature,
pressure and
flow
measurement.
8.5 Sensors- classification and applications
9.1 Introduction.
9.2 Classification, working principle, construction, working, advantages,
limitations and applications of temperature measuring devices:
i. Mercury in glass thermometer.
ii. Bimetallic thermometer.
iii. Resistance thermometer.
iv. Thermister.
v. Thermocouple.
vi. Radiation pyrometers.
vii. Optical pyrometers.
9.3 Pressure measurement scales.
9.4 Types and applications of manometers (only list and applications).
9.5 Working principle, construction, working, advantages, limitations and
applications of pressure measuring devices:
i. Bellows type pressure gauge.
ii. Diaphragm type pressure gauge.
iii. Bourdon tube pressure gauge.
iv. Dead weight piston gauge.
23
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
9.6 Concept of transducer based pressure measuring devices- resistance
type, capacitance type and inductance type.
9.7 Classification of flow measuring devices.
9.8 Working principle, construction, working, advantages, limitations and
applications of volumetric flow measuring devices:
i. Bellows type.
ii. Rotating impeller.
iii. Rotating lobs.
iv. Nutating Disc.
v. Reciprocating piston.
vi. Obstruction.
9.9 Working principle, construction, working, advantages, limitations and
applications of velocity measuring devices:
i. Pitot tube.
ii. Orifice meter.
iii. Rota meter.
SUGGESTED SPECIFICATION TABLE WITH HOURS & MARKS (THEORY)
Unit
Unit Title
Distribution of Theory Marks
R
U
A
Total
Teaching
Hours
Level
Level
Level
Marks
Linear and angular
I
10
06
04
04
14
measurement.
Measurement of
II
06
02
02
03
07
geometrical tolerances.
Measurement of surface
III
06
02
02
03
07
roughness.
IV
Gear measurement.
06
02
02
03
07
V
Thread measurement.
06
02
02
03
07
VI
Limit gauges.
02
00
02
02
04
VII Non destructive testing.
06
02
02
03
07
VIII Transducers and Sensors.
06
02
02
03
07
Temperature, pressure
IX
08
03
03
04
10
and flow measurement.
Total
56
21
21
28
70

SUGGESTED LIST OF EXERCISES/PRACTICALS.
S.
No.
Unit
Number
Practical Exercises
PREPERATORY ACTIVITY:
1
I
a. S.I. basic, supplementary and derived units and
their conversions. Convert given length, area and volume from one unit to another.
(From mm to cm and m, from mm to inch, from m to yard and foot, from mm2 to inch2
and vice-versa, mm3 to inch3 and vice-versa ,etc.).
b. Convert given degree to radian and vice-versa.
c. Various drafting, surface finish and geometrical symbols.
2
I
d. Define axis, axes, centre, angles, plane, solid angle
LINEAR AND ANGULAR MEASUREMENT:
24
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
Each student will select and bring at least such five mechanical components which will
have use of instruments specified below. Same are to be approved by teacher. After
approval, student will:
a. Sketch each component.
b. Sketch and label main parts of instruments to be used.
c. Calculate least count of the instrument/s to be used.
d. Measure and record applicable dimensions of each component using:
i. Vernier calliper.
ii. Inside micrometer.
iii. Outside micrometer.
iv. Telescopic gauge.
v. Height gauge.
vi. Depth gauge.
3
I
4
II
vii. Bevel protector.
viii. Clinometers.
SINE BAR:
Measure angle between two planes with the help of
sine bar and slip gauges.
STRAIGHTNESS:
a. Sketch the part and setup, list the instruments used, list the steps followed and
record the observations for checking straightness.
b. Plot straightness observations on graph paper.
FLATNESS:
5
II
Sketch the part and setup, list the instruments used, list the steps followed and record
the observations for checking flatness.
SQUARENESS,PERPENDICULARITY AND PARALLITY:
6
II
Sketch the part and setup, list the instruments used, list the steps followed and record
the observations for checking following.
a. Squareness.
b. Perpendicularity and parallity.
ROUNDNESS,CYLINDRICITY, CONCENTRICITY, RUN OUT AND OVALITY:
7
II
a. Sketch the part and setup, list the instruments used, list the steps followed and
record the observations for checking roundness, cylindricity, concentricity, run out and
ovality.
b. Prepare polar graph for roundness observations.
SURFACE ROUGHNESS:
a. Tabulate machining processes, and roughness values (Ra , mm),roughness grade
number and roughness symbol.
8
III
b. Demonstrate various surfaces having different roughness values.
c. For given component, sketch the component, judge the roughness of surfaces and
show surface roughness symbols on applicable surfaces.
25
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
d. Measure surface roughness value of given machined surface
9
GEAR MEASUREMENT:
a. Sketch gear tooth nomenclature.
b. Sketch gear tooth vernier and label each part.
c. Calculate chordal thickness and height of given gear.
d. Determine tooth height.
e. Measure and compare chordal thickness of given spurs gear using gear tooth
vernier.
IV
THREAD MEASUREMENT:
For given external threaded part:
a. Draw nomenclature for ISO screw threads (Internal and external both).
b. Explain and derive best wire size.
c. Sketch the part and show the dimensions to be measured.
10
V
d. Sketch the set up and instruments used to measure/derive major diameter, minor
diameter and effective diameter using two wire and three wire methods.
11
VI
12
VII
13
VIII
e. Measure the pitch.
f. Use threaded ring gauge.
g. Record observations.
LIMIT GAUGES:
a. Demonstrate use of various limit gauges.
b. Select appropriate limit gauge for given dimension/part and check the dimension
with gauge.
NON DESTRUCTIVE TESTING:
a. Demonstrate ultrasonic testing of NDT.
b. Observe and interpret X ray test of any weld join
DEMONSTRATION OF TRANSDUCERS AND SENSORS:
a. Demonstrate electrical (LVDT type, resistance type, capacitance type, inductance
type and piezo-electric.) transducers and various sensors.
SUGGESTED LIST OF BOOKS
Sr no.
1
2
3
4
5
Title of Books
Mechanical measurements
and instrumentation.
Metrology and
Instrumentation.
Mechanical Measurement.
Practical Engineering
Metrology.
Engineering Metrology.
Author
R.K.Rajput
Publication
KATSON
Tahir
R.S.Sirohi
K.W.B.Sdarp,Pitman
R.K.Jain
26
Khanna Publications.
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
Course Title: PLANT MAINTENANCE AND SAFETY
Code: 3341906
TEACHING AND EXAMINATION SCHEME
Teaching Scheme
(In Hours)
Total Credits
(L+T+P)
Examination Scheme
Theory Marks Practical Marks
L
T
P
C
ESE
PA
ESE
PA
3
0
2
5
70
30
20
30
Total
Marks
150
COURSE DETAILS.
Unit
Unit – I Fundamentals
of maintenance
engineering.
Topics and Sub-topics
1.1 Definition and aim of maintenance engineering.
1.2 Primary and secondary functions and responsibility of
maintenance department.
1.3 Types of maintenance.
1.4 Types and applications of tools used for maintenance.
1.5 Maintenance cost & its relation with replacement economy.
Unit – II Tribology.
Unit – III
Corrosion
and its prevention.
Unit – IV
Fault tracing.
Unit – V Periodic and
preventive maintenance.
1.6 Service life of equipment
2.1 Wear- types, causes , effects
2.2 Wear reduction methods
2.3 Lubricants-types and applications.
2.4 Lubrication methods –General sketch, working and applications.
i. Screw down grease cup.
ii. Pressure grease gun.
iii. Splash lubrication.
iv. Gravity lubrication.
v. Wick feed lubrication.
vi. Side feed lubrication.
vii. Ring lubrication.
3.1 Definition, principle and factors affecting the corrosion.
3.2 Types of corrosion.
3.3 Corrosion prevention methods.
4.1 Fault tracing-concept and importance.
4.2 Decision tree-concept, need and applications.
4.3 Sequence of fault finding activities, show as decision tree.
4.4 Draw decision tree for problems in machine tools, hydraulic,
pneumatic, automotive, thermal and electrical equipments like:
i. Any one machine tool.
ii. Pump
iii. Air compressor.
iv. Internal Combustion engine. v. Boiler. vi. Electrical motors.
5.1 Periodic inspection-concept and need.
5.2 Degreasing, cleaning and repairing schemes.
5.3 Overhauling of mechanical components.
5.4 Overhauling of electrical motor.
5.5 Common troubles and remedies of
27
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
electric motor.
5.6 Repair complexities and its use.
5.7 Definition, need, steps and advantages of preventive
maintenance.
5.8 Steps/procedure for periodic and preventive maintenance of:
i. Machine tools.
ii. Pumps.
iii. Air compressors.
iv. Diesel generating (DG) sets.
5.7 Program and schedule of preventive
maintenance of mechanical and electrical equipments.
Unit – VI
safety.
Industrial
Unit – VII
Recovery,
reconditioning and
retrofitting.
Unit – VIII
Installation, erection and
commissioning of
equipments.
5.8 Advantages of Preventive maintenance.
5.9 Repair cycle-concept and importance.
6.1 Accident - causes, types, results and control.
6.2 Mechanical and electrical hazards-types, causes and preventive
steps/procedure.
6.3 Safety awareness-need and ways to impart.
6.4 Safety colour codes.
6.5 Methods of safe guarding machines and equipments.
6.6 Fire prevention and fire fighting methods.
6.7 Duties of fire and safety officer.
7.1 Definition of recovery, reconditioning and retrofitting.
7.2 Methods of recovery and their applications.
7.3 Selection criteria of recovery methods.
7.4 Reconditioning - process, features and advantages.
7.5 Retrofitting - concept, need and applications.
8.1 Design and planning of foundation.
8.2 Erection and commissioning of equipments.
8.3 Alignment and testing of equipments.
SUGGESTED SPECIFICATION TABLE WITH HOURS & MARKS (THEORY)
Unit
Unit Title
Teaching
Hours
I
II
III
IV
V
VI
VII
VIII
Fundamentals of maintenance
engineering.
Tribology.
Corrosion and its prevention.
Fault tracing.
Periodic and preventive maintenance.
Industrial safety.
Recovery, reconditioning and retrofitting.
Installation, erection and commissioning
of equipments.
28
Distribution of Theory
Marks
R
U
A
Total
Level Level Level Marks
4
3
4
0
7
4
4
6
1
0
5
5
2
2
2
2
2
2
3
3
6
7
7
10
3
3
8
14
3
2
3
3
3
4
9
9
4
2
3
2
7
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
Total
4
2

S.
No.
19
22
29
70
SUGGESTED LIST OF EXERCISES/PRACTICALS
Unit
Number
Practical Exercises
PREPARATORY ACTIVITY:
1
I
2
II
3
III
Study and demonstrate use of various types of tools. (Fix spanners, box spanners,
ring spanners, allen keys, types of pliers, screw drivers, bearing puller, etc.).
MEASUREMENT OF WEAR:
Measure wears of anyone of the following.
a. Machine guide ways.
b. Shaft –sleeve.
c. Piston –cylinder.
d. Bearing.
CORROSION:
Each student will collect corroded component from field and identify the types of
corrosion and possible causes. Student will also suggest prevention methods.
FAULT TRACING AND DECISION TREE:
Identify fault with the help of decision tree for any two items from following.
4
IV
a. Internal combustion (IC) engine.
b. Boiler.
c. Pump.
d. Machine tool.
e. Air compressor.
f. Electric motor.
MAINTENANCE OF MECHANICAL BASED EQUIPMENT/DEVICE/MACHINE.
Maintenance of any two from following. Batch may be divided in to two groups and
each group may be given one case.
5
V
a. Head stock.
b. Tail stock.
c. Feed box.
d. Indexing head.
g. Internal combustion (IC) engine.
h. Pump.
(Dismantle of given case, observe rules, follow sequence of dismantling operations,
cleaning, inspection, measuring deviations , recovery methods, testing and
assembling).
PREVENTIVE MAINTENANCE:
6
V
7
VI
Prepare a preventive maintenance schedule of the typical workshop.
SAFETY:
29
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
Demonstrate use of fire fighting and safety related equipments.
8
VIII
TEST CHART:
Prepare test chart of newly installed or repaired machine tool.
MINI PROJECT AND PRESENTATION:
a. Identify mechanical based any one equipment / device / machine at institute level
which requires maintenance.
b. Prepare general sketch.
c. Perform fault tracing and prepare the decision tree.
9
ALL
d. Dismantle. Write the sequence of dismantling. Also describe the steps. List the
tools used for this activity.
e. Attend necessary maintenance tasks. Write the tasks performed.
f. Assemble, test and if necessary, modify. Write the steps.
g. Prepare power point presentation. Present the project. This must include
photographs / movies of group working on project.
INDUSTRIAL VISIT:
11
ALL
Arrange visit to nearby automobile workshop/machine shop.
SUGGESTED LIST OF EXERCISES/PRACTICALS
Sr no.
Title of Books
Author
1. MaintenanceEngineering.
2. Maintenance Engineering.
Higgins & Merrow
H.P.Garg
Publication
S. Chand and Company.
3. Maintenance of Machine
Tools.
4. Pump-hydraulic
Compressors
Gilbirg & Merrow
Audels.
McGrew Hill Publication.
5. Foundation Engineering
6. Manuals Of Machine Tool
And Auto mobile Vehicles
7. Corrosion handbook
Winterkorn, Hans.
-
-
-
-
30
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
INDUSTRIAL VISIT PLANNING
Sr.
No.
Aca. Yr
1
2016
2
2016
3
2016
4
2016
5
2016
6
2016
7
2016
8
2016
9
2016
10
2016
11
2016
12
2016
Visit
Planning
2nd week
JAN
2nd week
JAN
2nd week
JAN
2nd week
FAB
3rd week
FAB
3rd week
FAB
3rd week
MARCH
3rd week
MARCH
3rd week
MARCH
4th week
MARCH
1ST week
APRIL
1ST week
APRIL
Duration
( Days)
Company name
1
NORMALIEN TOOL PVT LTD,WADWAN
SURENDRANAGAR
1
INDOGERMAN TOOL ROOM, AHMEDABAD
1
Diamond Cable
1
Voltamps
1
Super Core
1
Rotex
1
Gail India Limited
1
Aditya Engineering
1
Parul Engg
1
Nodule Cast
1
Jay Ambe Engineers
1
Kaizen switch Gear
EXPERT LECTURE
SR
NO.
Speaker Name
COMPANY NAME
Branch
1
Mr. Nirav Jha
Innovative process
solution
Mechanical Engineering
2
Mr. Kumar Kalyani
Siemens
Mechanical Engineering
3
Mr. Nikul Patel
MSU
Mechanical Engineering
31
PARUL POLYTECHNIC INSTITUTE 2ND SHIFT
4
Mr.Anil Jain
Atlas Copco
Mechanical Engineering
5
Mr. Bhavin Mehta
CTR Manufacturing
Mechanical Engineering
6
Mr. Atul Shah
Manoria Associates
Mechanical Engineering
7
Mr. Bhavesh Patel
Essar Steel
Mechanical Engineering
8
Mr. R.S. Panchal
PBM Polytex LTD.
Mechanical Engineering
9
Mr. Minesh Patel
Nirma Limited
Mechanical Engineering
10
Mr. Chinmay Natu
Maruti International
Mechanical Engineering
11
Mr. Sawrabh
Zillion Technologies
Mechanical Engineering
EVENT LIST
Projection 2016
1ST OR 3RD WEEK February 2016
Dhoom 2016
12TH – 14TH February 2016
Tech Expo 2016
17th- 18th April 2016
32