Product Recalls

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CHAPTER 13
Logistics Systems Controls
13-2
Learning Objectives
 To understand the use of accounting
techniques for logistics system control
 To examine the worker productivity issue
13-3
Learning Objectives
 To discuss problems and solutions involved in
a product recall
 To learn how to reduce pilferage, organized
theft, and vulnerability to terrorist activity
13-4
Logistics Systems Controls
Key Terms
 Batch number
 Building security
 Computer security
 Document security
Key Terms
 Pilferage
 Product recall
 Short-interval
scheduling
13-5
Logistics Systems Controls
Key Terms
 System security
 Vehicle security
Key Terms
 Warehouse work
rules
 Worker
productivity
13-6
Figure 13-1:
Device in a
Kenworth
Truck for
Reading and
Matching
Fingerprints
13-7
Financial and Accounting
Controls
 Accountants would like to reduce inventory
float
 Accurate inventory records are essential
 Logistics costs should be accurately recorded
and used as measures of control
13-8
Figure 13-2:
An
Integrated
Financial
Accounting
System
13-9
Worker Productivity
 Warehousing labor
 Goal to achieve lowest cost per volume of
output
 Schedule work in advance
 Workers should work to a goal for the day
 Short-interval scheduling
 Worker productivity
 Warehouse work rules
13-10
Figure 13-5a:
Sample
Warehouse
Work Rules
13-11
Figure 13-5b: Sample Warehouse Work Rules
(continued)
13-12
Worker Productivity
 Transportation labor
 Truck drivers don’t have immediate supervision
 They are in contact with customers
 Their trucks can be seen by thousands of
motorists
 May fall behind schedule due to external factors
 May use a tachograph to record truck drivers’
driving performance
 May use global positioning, photos, or videos
13-13
Figure 13-4:
Employees Have
Varying Degrees of
Skills
13-14
Product Recalls
 Product recall occurs when a hazard or
defect is discovered in an item that is already
in distribution
 Reversal in the outward flow of goods is
needed
 Once recall is in process, new goods must be
shipped to take the place of defective ones
 Recall channels may be different than
distribution channels
13-15
Federal Agencies Involved
with Recalls
 Food and Drug Administration
 Consumer Product Safety Commission
 National Highway Traffic Safety
Administration
 The Food Safety and Inspection Service of
the U.S. Department of Agriculture
13-16
Product Recalls
 Publicity, Liability, and Fire Drills
 Batch numbers
13-17
Controlling Returned and
Salvaged Goods
 Pilferage and Theft
 Building security
 Vehicle security
 Computer security
 Document security
 Product identification number security
 System security
13-18
Figure 13-9:
How to Plan
a ThiefResistant
Warehouse
13-19
Figure 13-11: Screen Inside the Cab Allows
Driver to See Around Truck
13-20
Additional Controls
 Energy-saving controls
 Hazardous materials handling
 Maintaining channel and supply chain
integrity
 Protection against terrorism
13-21
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