IOE 466 Statistical Quality Control (TU/TH 1:30

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56:171 Operations Research

Instructor: Prof. Yong Chen

TA: Qingyu Yang

M/W/F 12:30 - 1:20

Fall 2005

1

• INSTRUCTOR—Yong Chen

- Background

- Availability

TEXT

- Text Book

- Lecture Notes

• COURSE

- Web site, Email list

- Computing

- Attendance Policy

- Prerequisites

- Grading Policy

• TA

Lab/Recitation

Introduction

2

Background

 B. E. in computer science, Tsinghua

University, China, 1998

 Ph. D., 2003, Industrial and Operations

Engineering, University of Michigan

 Assistant professor, Dept. of Mechanical and Industrial Engineering, 2003—now

 Research area: Quality and reliability engineering; Sensor system design and analysis

3

Prerequisites

Basic linear algebra and calculus knowledge

Basic probability and statistics knowledge

Basic computing skills

4

Review Questions

How many “Yes” do you get?

Do you know how to solve a system of linear equations using Gaussian elimination?

Can you draw a line on x-y plane given its equation?

Do you know the meaning of convex and concave functions?

Can you calculate the first and second derivatives of a given function?

Do you know what is conditional probability?

Do you know what is probability density function?

Do you know the definition of expectation and variance of a random variable?

Do you know how to use Excel to do some simple calculation?

5

Grading Policy

Attendance/participation 5%

Homework 20%

Exam 1

Exam 2

25%

25%

Exam 3 25%

- Grade for attendance is based on random quizzes in lectures and labs

- Homework should be submitted in-class on the due date;

No late homework is acceptable;

but one HW grade is not counted in the final grading.

6

Course Coverage

Deterministic

Linear “programming”

Transportation models

Assignment models

 Integer programming

 Nonlinear programming

 Network models

 PERT/CPM

Stochastic

 Markov chains

 Queueing theory

7

What is Operations

Research?

 From military: research on (military) operations

 Today, operations research means a scientific approach to decision making, which seeks to determine how best to design and operate a system, usually under conditions requiring the allocation of scarce resources.

8

Decision-Making

 We all make decisions, all of the time

 Day-to-day choices

 Business decisions

 Public policy decisions

 Feasibility vs. optimality decisions

 Easy vs. difficult

9

Course Selection Example

 You have to decide your choice of courses for all the semesters that you are here

 Your choices are restricted by a number of rules

 You have to achieve a minimum number of credit hours

 You have to take each of the required courses at some point during the program

10

Course Selection

Example, Cont.

 You can take a course only if you have taken its pre-reqs

 You can not take two courses with time conflict

 You can not take more than a maximum number of credits each semester

 You have to take enough GEC courses from specified categories

 You have to satisfy the EFA requirements

 You can not take classes before 9 because you hate getting up early

11

Course Selection Example,

Cont.

 The rules limit the possible choices you have, but there are still a large number of choices!

How can you pick the “best” set of courses for yourself?

12

Course Selection Example,

Cont.

 You need to decide your choice of courses

 There are a large number of choices which satisfy the given rules

 You need to find the courses that maximize some measure of your performance, e.g., expected GPA

 This is an optimization problem

13

Another Example: The Diet

Problem

 Given a collection of foods (e.g. milk, chocolate, orange juice, pizza), determine how much of each food to eat in a given day

 Goal is to minimize cost or calories, or maximize “satisfaction”

 Have to satisfy rules limiting our choices

14

The Diet Problem, Cont.

An example:

Minimize the cost of my diet, subject to satisfying minimum requirements of protein, and maximum limits on calories and fat

15

The Diet Problem, Cont.

Decisions:

Milk Chocolate

Orange juice Pizza

Objective:

Rules:

Minimize cost

Minimum protein requirement

Maximum calories limit

Maximum fat limit

16

The Diet Problem, Cont.

 Stigler 1945

 Posed problem

 Solved heuristically

 Dantzig 1963, 1990

 Solved optimally in 1947 using simplex method

 Appears in many Operations Research texts

 New journal articles still appearing

17

The Diet Problem, cont.

IDEAL DIET

1.31 cups wheat flour 1.32 cups rolled oats

16 oz. milk

7.28 tbsp lard

3.86 tbsp peanut butter

0.0108 oz. beef

1.77 bananas

0.707 cups cabbage

0.387 potatoes

0.0824 oranges

0.314 carrots

0.53 cups pork and beans

18

Optimization Problem

 Optimization problem

 Decisions

 Means of comparing decisions

 Rules governing interactions between decisions

19

Mathematical Models

 Once an optimization problem is defined in words, we need to find an appropriate mathematical model to analyze/solve it

 A mathematical model captures the essence of the problem

 An idealized version/approximation of the problem

20

Formulation / Model

 Formulation or model

– mathematical representation of an optimization problem

 Decision variables

 Objective function

 Constraints

 Parameters (Constants)

21

The Diet Problem—Decision

Variables

 Decision variables: a number of variables whose values are to be determined

 Define the decision variables as: x m

= Gallons of milk consumed daily x c

= Bars of chocolate consumed daily x o

= Gallons of orange juice consumed daily x p

= Pizzas consumed daily

22

The Diet Problem—Objective

Function

 Objective: minimize daily cost

 Let c i

, for i = m , c , o , p be the current cost per unit for item i

 Objective function: c m x m

+ c c x c

+ c o x o

+ c p x p

 Objective function: the measure of performance expressed as a function of the decision variables

23

The Diet Problem—

Constraints

 Constraints: Restrictions on the values that can be assigned to the decision variables

 We may want to limit our diet so that:

 total fat content in the diet does not exceed some limit

 total calories do not exceed some limit

 total protein intake is at least some minimum amount

 We need the data for the fat, calorie, and protein value per unit of each item and the limits we want to meet

24

The Diet Problem—

Constraints, Cont.

 Suppose f i

, w i

, p i

, for i = m

, …, p are the values of fat, calories, and proteins per unit of item i , respectively

 Suppose F , W , and P are the daily limits on fat, calories, and protein, respectively

 We have all the data to write our constraints

25

The Diet Problem—

Constraints, Cont.

 We want

Daily fat intake: f m x m

Daily calorie intake: w

+ f c x c m x m

+

+ f o x o w c x c

+ f p x p

F

+ w o x o

+ w p x p

W

Daily protein intake: p m x m

+ p c x c

+ p o x o

+ p p x p

P

 And, none of the intake amounts for each food is negative

26

The Diet Problem—

Parameters

 Parameters: the constants used to specify the objective function and the constraints

 For the diet problem, c i

, f i

, w i

, p i

, F , W , and

P are parameters

 In practice, it is difficult to determine the parameters exactly

 Sensitivity analysis is needed

27

The Diet Problem—Complete

Model

 Minimize c m x m

+ c c x c

+ c o x o

+ c p x p

 Subject to

 f m x m

+ f c x c

+ f o x o

+ f p x p

F w x m m x p m x m m

+ w c x c

+ p

0, x c c x

 c

+ w o x o

+ p o x o

+

+ w p x p p p x p

P

W

0, x o

0, x p

0

28

Other Applications

 Optimization has been used in a number of serious applications yielding huge profits

 A good place to find information about these applications is the Interfaces journal

 Available electronically

29

Applications from Interfaces

 Recovering from major airline disruptions

(Horner 2002)

 Reducing travel costs and player fatigue in NBA

(Bean and Birge 1980)

 Assigning managers to construction projects

(LeBlanc et al. 2000)

 Managing consumer credit delinquency (Makuch et al. 1992)

 Manufacturing of beer cans (Katok and Ott 2000)

30

More Applications

 Scheduling prototype vehicle testing at Ford

(Chelst et al. 2001)

 Portfolio construction (Bertsimas et al. 1999)

 Scheduling police patrol officers (Taylor and

Huxley 1989)

 Planning closure and realignment of army bases

(Dell 1999)

 Assigning restoration capacity in a telecommunication network (Ambs et al. 2000)

 Crew scheduling for airlines (Butchers 2000)

31

Ch. 3 Introduction to Linear

Programming

 The Linear Programming Model

 Examples

 Assumptions of Linear Programming

 Graphic Solutions of LP

 Excel Solver

 Suggested Readings: 3.1-3.6 of H&L

32

Start of Linear Programming

 George Dantzig (1914 – 2005),

“Father” of Linear Programming

 Junior Statistician U.S.

Bureau of Labor Statistics

(1937-39)

Head of USAF Combat

Analysis Branch (1941-46)

PhD Mathematics, Cal Berkeley (1946)

Invented “Simplex” method for solving linear programs (1947)

Medal of Science, 1975, for his work in LP

33

Linear Programs

 Programming means planning

 Linear programs (LPs) have:

 Linear objective function

 Linear constraints

 Continuous variables

 Typically very easy to solve, even when quite large

34

Why Linear Programs?

 Many real-world problems can be modeled as LPs

 Many other problems can be approximated as LPs

 LP solution techniques provide the foundation for solution methods for many other structures of Mathematical Programs

(MPs)

35

Function Types

 Linear functions have the general form: f(x

1

, x

2 where c

, …, x n

1

, c

2

) = c

1 x

, …, c n

1

+ c

2 x

2

+ …+c are constants n x n

 Linear functions are simple

36

Function Types (Cont.)

 Examples of non-linear functions

 Polynomial: f(x, y,z) = x 2 + y 2 + z 2

 Cross terms: f(x, y, z) = xy

 Exponential: f(x) = e x

 Maximum: f(x, y, z) = max {x, y, z}

 Absolute: f(x) = |x|

 More complex

37

Linear Constraints

 Linear constraints are of three types

“  ”

 p m x m

+ p c x c

+ p o x o quantity of proteins

+ p p x p

P, must have a minimum

“  ”

 f m x m

+ the diet f c x c

+ f o x o

+ f p x p

F, at most F units of fat in

“=”

P. 46 of textbook—radiation therapy example

38

General Form of Linear

Constraints

Any linear constraint has the following general form: a linear function of decision variables

= a constant

39

 Examples

 x 2 + y 2

1

 xy + y + 2z

1

 (x + y + z) is integer

 Again, more complex

Not “linear Constraints”

40

Example 1: Wyndor Glass

Wyndor makes doors and windows. They have three plants. A batch of doors requires

1 hour at Plant 1 plus 3 hours at Plant 3. A batch of windows requires 2 hours at Plant

2 plus 2 hours at Plant 3. Plant 1 is available for 4 hours per week, Plant 2 for

12 hours per week, and Plant 3 for 18 hours per week. The profit per door batch is

$3000 and the profit per window batch is

$5000. What should Wyndor manufacture to maximize profits?

41

Wyndor Glass—Resource

Consumption

Production Time per Batch, hours

Product Production time

Plant Door Window Available hours per week

1 1 0 4

2 0 2 12

3 3 2 18

42

Wyndor Glass (Cont.)

 What are our decisions?

 How many doors should we make?

 How many windows should we make?

 What is our goal?

 Maximize profits

 What are our rules?

Don’t exceed capacity at plant 1

Don’t exceed capacity at plant 2

Don’t exceed capacity at plant 3

43

Wyndor Glass—LP Model

 What are our decisions—Decision Variables

 x

1

> 0: # batches of doors per week

 x

2

> 0: # batches of windows per week

 What is our goal—Objective Function

 Maximize 3000 x

1

+ 5000 x

2

 What are our rules—Constraints

(Plant 1)

(Plant 2) x

1

+ 2x

2

(Plant 3)

(Non-negativity)

3x

1 x

1

+ 2x

0, x

2

2

0

4

12

18

44

Example 2: Lego Chair and

Table

Make tables and chairs to maximize profits.

Profit: $16 for each Table, $10 for each Chair

Each table uses 2 large blocks and 2 small blocks

Each chair uses 1 large block and 2 small blocks

You are limited by the availability of material. You only have 6 large blocks and 8 small blocks.

How many tables and chairs should you make to maximize profit?

45

How to Make the Chair and

Table?

46

 Decision variables:

 t: # of tables

 c: # of chairs

 Objective function:

 Maximize 16*t+10*c

 Constraints:

6 (large legos)

8 (small legos)

2*t + c <= 6

2*t + 2*c <= 8

Model

47

# of tables:

# of chairs:

Total profit:

Optimal Solution of Lego

Game

2

2

$52

48

Product Mix

There are n different products that I can produce. Each of these products consumes certain quantity of m different resources.

Every unit of a product i , for i

= 1,…, n uses a ij units of resource j , for j

= 1,…, m . I can make a profit of $ p i per unit of item i

The amount of resource j available is u j

.

What should I do to maximize my profit?

.

49

Connection

 Product mix is a general version of Wyndor

Glass example and Lego chair and table example

 Wyndor glass: n = 2, m = 3

 Lego chair and table: n =2, m =2

 Many business resource allocation problems take this form

50

Product Mix: General Model

 Decision variables:

 x i

= Amount of item i produced daily

 Objective function:

 maximize profit = p

1 x

1

+ p

2 x

2

+ … + p n x n

 Constraints:

(Resource Availability) a

1 j x

1

+ a

2 j x

2

+ … + a nj x n

 u j for j

= 1,…, m

(Non-negativity) x i

0 for i

= 1,…, n

51

Assumption of LPs

 When we write a problem as a linear program, we are making a few assumptions about the underlying process

 Proportionality: The contribution of a decision variable to the objective function or any one of the constraints is proportional to its value, e.g.,

The daily fat in-take from the pizza is proportional to the amount of pizza eaten daily

# of small blocks used is proportional to the number of chairs made

The total profit is proportional to the number of chairs or tables made

52

Assumptions (Cont.)

 Additivity: The total contribution to the objective and left hand side of each constraint is the sum of individual contributions of each activity

The total cost of daily food is the sum of costs from individual food items

The total profit is the sum of profits from chair and table

 Divisibility: Each decision can take any real value

Daily amount of milk consumption

Amount invested in a one-year CD at the beginning of year 1

53

Assumptions (Cont.)

 Big assumption – Certainty

 The value of each parameter needed in the linear programming is known with certainty

 This assumption is almost never satisfied

 Sensitivity analysis can help to find out the robustness of our optimal solutions to uncertainty of data

54

LP Model—A Standard Form

Max c

1 x

1 subject to

+ c

2 x

2

+ … + c n x n

(functional constraints) a a

11

21

… x x

1

1

+ a

12 x

+ a

22 x

2

2

+ … + a

1 n x n

+ … + a

2 n x n

 b

1

 b

2 a m 1 x

1

+ a m 2 x

2

+ … + a mn x n

 b m

(nonnegativity constraints) x

1

0, x

2

 0, …, x n

0

The number of variables is n and the number of constraints is m + n

55

Notation

We can use some notation to write linear programs compactly

We can write c

1 x

1

+ c

2 x

2

+ … + c n x n as

 n i  1

We can write each constraint a j 1 x

1 a jn x n

 b j as

+ a j 2 x

2

+ … + i n 

1 a ji x i

 b j for j

1, ..., m

56

Standard Form

 Using the previous notation, the standard form of LP can be written as max i n 

1 c i x i st i n 

1 a ji x i x i

0 ,

 b j for i for j

1, ..., m

1, ..., n

57

Some Terminology

Any specification of values for the decision variables ( x

1

,…, x n

) is called a solution .

A feasible solution is a solution for which all the constraints are satisfied.

 An infeasible solution is a solution for which at least one constraint is violated.

 A feasible solution is called an optimal solution if there is no other feasible solution with objective function value better than it

 The optimal value of a problem is the objective value of an optimal solution to the problem

58

Example

Min 2 x

1

+ 3 x

2 subject to x

1

+ 5 x

2

= 3

3 x

1 x

1

0, x

2

= 2

0

In this case, x

1

= 2/3 and x

2 solution for the problem

= (3-2/3)/5 = 7/15 is a feasible

In fact, it is the only solution to the problem

So it is also the optimal solution to the problem as well

Optimal value of the problem is 2(2/3)+3(7/15)=2.73

59

Wyndor Glass Co. Problem max Z=3x s.t. x

1

1

+ 5x

2

(in $K)

 4

+ 2x

2

 12

(2)

3x

1

(3) x

1

+ 2x

 0, x

2

 0

2

 18

(1)

 x

1

= 0, x

2

= 0 is a feasible solution with Z=0

Is it optimal?

 x

1

= 0, x

2 than (0, 0)

= 4 is a feasible solution with Z=20, better

 Is this the optimal solution?

60

Feasible Region

The feasible region is the collection of all feasible solutions x

2 x

1

 4

(0,9)

(0,6) (2,6)

2x

2

 12

(4,3)

3x

1

+2x

2

 18

(0,0)

(4, 0) (6, 0) x

1

61

Moving Isovalue Line

 Now that we have the feasible region, how do we find the best solution?

 (0,4) has value 20, all solutions with value 20 lie on the isovalue line 3x

1 x

2

+ 5x

2

= 20

3x

1

+ 5x

2

= 36

3x

1

+ 5x

2

= 20

?

3x

1

+ 5x

2

= 10 x

1

62

x

2

3x

1

+ 5x

2

= 36

3x

1

+ 5x

2

= 20

Finding the Optimal Point

?

3x

1

+ 5x

2

= 10 x

1

The optimal point occurs at the intersection of these two lines:

2x

2

=12 Plant 2

3x

1

+2x

2

= 18 Plant 3 x x

1

2

= 2

= 6

Optimal value: Z=3x

1

+5x

2

=36—Maximal profit is $36K

63

Graphical Solutions

Min -2x - y

St x + y < 3 x < 2 y < 2 x, y > 0 y

-2x - y = -1 x

64

Graphical Solutions

Min -2x - y

St x + y < 3 x < 2 y < 2 x, y > 0 y

-2x - y = -2 x

65

Min -2x - y

St x + y < 3 x < 2 y < 2 x, y > 0 y

Graphical Solutions

-2x - y = -4 x

66

Min -2x - y

St x + y < 3 x < 2 y < 2 x, y > 0 y

Graphical Solutions

-2x - y = -5 x

67

Solving LP’s Graphically

 Procedures:

 Identify feasible region

 Plot an isovalue line corresponding to a feasible solution

 Move line in improving direction and find the last isovalue line touching the feasible region

 Any point(s) on the intersection of the last isovalue line and feasible region are optimal solutions

68

Finding Optimal Solutions

Min3 x

1

– x

2 s.t.

x

1

+ x

2

< 6 x

1

< 4 x

2

< 4 x

1

, x

2

> 0

Which point is optimal?

x

2

(0,4) (2,4)

(0,0)

(4,2)

(4,0) x

1

69

Finding Optimal Solutions

Min -2 x

1

– x

2 s.t.

x

1

+ x

2

< 6 x

1

< 4 x

2

< 4 x

1

, x

2

> 0

Which point is optimal?

x

2

(0,4) (2,4)

(0,0)

(4,2)

(4,0) x

1

70

Finding Optimal Solutions

Max x

1

+ x

2 s.t.

x

1

+ x

2

< 6 x

1

< 4 x

2

< 4 x

1

, x

2

> 0

Which point is optimal?

x

2

(0,4) (2,4)

(0,0)

(4,2)

(4,0) x

1

71

Graphical LP Solutions

 Works well for 2 decision variables

“Possible” for 3 decision variables

 Impossible for 4+ variables

 Other solution approaches necessary

 Good to illustrate concepts, aid in conceptual understanding

72

Example

3.2-2(a) of H&L: The colored area in the following graph represents the feasible region of a LP problem whose objective function is to be maximized. Label the following statement as

True or False and give an example of an objective function that illustrates your answer.

(a) If (3,3) produces a larger value of the objective function than

(0, 2) and (6, 3), then (3,3) must be an optimal solution.

x

2

(3, 3) (6, 3)

(0, 2)

(0, 0)

(6, 0) x

1 73

Property of Optimal Solution

 In all cases there is a corner point of the feasible solution region that is an optimal solution

 Is this a coincidence?

 NO!

 Important result: Whenever a linear program has an optimal solution and it has a corner, there is always an optimal solution on one of the corners of the feasible region

 Note that the statement does not say that a linear program always has an optimal solution, it does not say that all optimal solutions have to be on the corners, in fact it does not presume that there will be corner points!

74

Pathological Cases

What are the possibilities that a linear program does not have an optimal solution at a corner point?

 Infeasibility: There is no feasible solution to the linear program, e.g.,

Min x

1 s.t. x

1

-1 x

1

0

 There is no real value that is simultaneously less than –1 and greater than 0

75

Infeasible LP’s

76

Pathological Cases

 Unboundedness: The linear program is feasible but the optimal value is not finite, e.g., x

2 max x

1 s.t.

+ x

2 x

1

 3 x

2 x

1

,

 4 x

2

 0

(0,4) x

2

 4 x

1

 3

(0,0) (3,0) x

1

+ x

2 x

1

77

Unbounded LP’s

78

Pathological Cases

 No corner points: The feasible region has no corner points min x

1 s.t. x

1

 0 x

2 is free

Any solution with x

1

= 0 is optimal!

This case can never happen for LPs in a standard form x

2

(0,0) x

1

79

Pathological Cases

 Are there other possibilities when a linear program may not have an optimal solution at a corner point?

 NO!

 Any linear program falls under one of the four cases: (i) infeasible, (ii) unbounded,

(iii) no corner point, (iv) has an optimal solution at a corner point

 There can be multiple optimal solutions to a linear program

80

Multiple Optima x

2

(0,6)

(0,0)

What if the objective function of the

Wyndor problem was 3x

1

+ 2x

2 instead of

3x

1

+ 5x

2

?

(2,6)

(3,9/2)

(4,3)

The optimal value of 18 is achieved by all the solutions on the line segment joining

(2,6) and (4,3)!

3x

1

3x

1

+ 2x

2

(4,0)

+ 2x

2

3x

1

= 12

+ 5x

= 18

2

= 20 x

1

81

Multiple Optima

82

Summary

 A linear program always satisfies one of the four cases

 Pathological cases

It is infeasible

It is unbounded

It has no corner points but it has optimal solutions

 Normal case

It has an optimal solution at one of the corner point feasible solution (among possibly many others)

83

Summary

 We shall always transform a linear program into one of the standard forms before solving it

We don’t need to worry about the third pathological possibility

 We only need to worry about infeasibility and unboundedness

 When our LP (in standard form) is not infeasible or unbounded, there is a corner point feasible solution which is an optimal solution

84

Introduction to Excel Solver

85

Loading Solver

 Standard with every version of Excel

Insert MS Office or Excel master CD

Click on “Add/Delete” components

Open “Add-In” tools

Click on “Solver” or “add all”

Click “OK”

Solver should now appear in the “Tools” menu

86

56:171 Operations Research

Ch. 4 Solving Linear Programs:

The Simplex Method

87

Outline

 The Simplex Method

 Simplex Method for Standard Form

 Theory of the Simplex Method

 Simplex Method for other LP problems

 Suggested Reading: 4.1, 4.2, 4.4, 4.5, 4.6

88

Review of Wyndor Glass

Example

Product Mix LP.

Wyndor makes doors and windows. They have three plants. A batch of doors requires 1 hour at Plant 1 plus 3 hours at Plant 3. A batch of windows requires 2 hours at

Plant 2 plus 2 hours at Plant 3. Plant 1 is available for 4 hours per week, Plant 2 for 12 hours per week, and Plant 3 for 18 hours per week. The profit per door batch is $3000 and the profit per window batch is $5000. What should Wyndor manufacture to maximize profits?

Max Z = 3x

1 s.t.

+ 5x

2 profits (in thousands of $)

1x

3x

1 x

1

1

+ 2x

2

 4 Plant 1

 12 Plant 2

, x

2

+ 2x

2

 0

 18 Plant 3 non-negativity

89

Standard & Augmented

Forms

Standard Form with Nonnegative RHS

Max Z = 3x

1 s.t.

+ 5x

2

1x

3x

1 x

1

1

+ 2x

2

, x

2

+ 2x

2

 0

 4

 12

 18

Augmented Form

Max Z = 3x

1 s.t.

+ 5x

2

1x

1

3x

1 x

1

+ 2x

2

+ 2x

2

, x

2

, s

1

+ s

1

, s

2

,

+ s

2 s

3

 0

+ s

3

= 4

= 12

= 18

90

x

2

(0,9)

(0,6) (2,6)

Geometric Representation of

Simplex Method

Max Z = 3x

1 s.t.

+ 5x

1x

1

3x

1 x

1

+ 2x

+ 2x

2

, x

2

, s

2

1

2

+ s

1

, s

2

, s

3

+ s

2

 0

+ s

3

= 4

= 12

= 18

(4,3)

(0,0) (4, 0) (6, 0) x

1

91

x

2

(0,9)

(0,6)

(0,0)

(2,6)

Geometric Representation of

Simplex Method

Max Z = 3x

1 s.t.

+ 5x

1x

1

3x

1 x

1

+ 2x

+ 2x

2

, x

2

, s

2

1

2

+ s

1

, s

2

, s

3

+ s

2

 0

+ s

3

= 4

= 12

= 18

(4,3)

(4, 0) (6, 0) x

1 x

1 x

2 s

1 s

2

= 0

= 0 s

3

= 4

= 12

= 18

Z = 0

92

x

2

(0,9)

(0,6)

?

(0,0)

(2,6)

Geometric Representation of

Simplex Method

Max Z = 3x

1 s.t.

+ 5 x

1x

1

3x

1 x

1

+ 2x

+ 2x

2

, x

2

, s

2

1

2

+ s

1

, s

2

, s

3

+ s

2

 0

+ s

3

= 4

= 12

= 18

(4,3)

(4, 0) (6, 0) x

1 x

1 x

2 s

1 s

2

= 0

= 6 s

3

= 4

= 0

= 6

Z = 30

93

x

2

(0,9)

(0,6)

(0,0)

(2,6)

Geometric Representation of

Simplex Method

Max Z = s.t.

3 x

1

+ 5x

2

1x

1

3x

1 x

1

+ 2x

+ 2x

2

, x

2

, s

2

1

+ s

1

, s

2

, s

3

+ s

2

 0

+ s

3

= 4

= 12

= 18

(4,3)

(4, 0) (6, 0) x

1 x

1 x

2 s

1 s

2

= 2

= 6 s

3

= 2

= 0

= 0

Z = 36

94

Algebraic Representation

Max Z = 3x

1 s.t.

+ 5x

1x

1

3x

1 x

1

, x

+ 2x

2

+ 2x

2

, s

2

1

2

+ s

1

, s

2

, s

3

+ s

2

 0

+ s

3

= 4

= 12

= 18

 3 equations in 5 unknowns

 Multiple solutions

Guided search to move to optimal solution

“Simplex Method”

95

Tabular Representation

Max Z = 3x

1 s.t.

+ 5x

1x

1

3x

1 x

1

, x

+ 2x

2

+ 2x

2

, s

2

1

2

+ s

1

, s

2

, s

3

+ s

2

 0

+ s

3

Initial Simplex Method Tableau

Z s

1 s

2 s

3

1

0 x

1

-3

3

0

2 x

2

-5

2

1

0 s

1

0

0

0

1 s

2

0

0

0

0 s

3

0

1

= 4

= 12

= 18

RHS

0

4

12

18

96

Z s

1 s

2 s

3 x

1

-3

1

0

3 x

-5

0

2

2

2

1

0 s

1

0

0

Simplex Method (Tabular

0

1 s

2

0

0

0

0 s

3

0

1

RHS

Form)

12

18

0

4

 s

1

, s

2 and s

3 in this tableau represent basic variables x

1 and x

2 are non-basic variables

Basic solutions are obtained by setting the non-basic variables to zero and solve the basic variables

Basic solutions represent corner points

Systematically change basic solution to improve objective function …

… while maintaining feasibility!

97

Z s

1 s

2 s

3

0

3 x

1

-3

1

2

2 x

2

-5

0

0

0 s

1

0

1

Basic Variables in Simplex

1

0 s

2

0

0

0

1 s

3

0

0

RHS

12

18

0

4

Tableaux

 Any column corresponding to a basic variable in Simplex tableaux should have one and only one nonzero element, which is equal to “1”

 The collection of the basic variables is called the basis

98

Each Iteration of Simplex

Method

 Optimality Test : the current basic solution is optimal if and only if every coefficient in row 0 is nonnegative (

0)

 Determine the entering basic variable by selecting the variable with the “most negative” coefficient in row 0.

Determine the leaving basic variable by applying the minimum ratio test :

 Pick each coefficient in pivot column that is >0

 Divide each of them into the RHS

 Identify the row with smallest ratio

Solve the new basic solution by using elementary row operations (multiply a row by a constant; or add/subtract a multiple of the pivot row to/from another row)

99

Z s

1 s

2 s

3

Max Z = 2x

1 s.t.

3x

1 x

1 x

1

x

2

+ x

3

+ x

x

+ x

2

2

+ x

3

+ 2x

2

x x

1

, x

2

3

, x

3

3

 60

 10

 20

 0

More Simplex Examples

1

1 x

1

-2

3

-1

1 x

2

1

1

2

-1 x

3

-1

1

0

0 s

1

0

1

1

0 s

2

0

0

0

1 s

3

0

0

RHS

0

60

10

20

100

More Simplex Examples s

3 s

4 s

1 s

2

Z

Max Z = 60x

1 s.t.

8x

1

4x

1

2x

1

+ 30x

2

+ 20x

3

+ 6x

2

+ 2x

2

+ x

+ 1.5x

+ 1.5x

2

+0.5x

3

3 x

2 x

1

, x

2

, x

3

3

 48

 20

 8

 5

 0 x

1

-60 x

2 x

3

-30 -20 s

1

0

8

4

2

0

6

2

1

1.5

1.5

0.5

1 0

1

0

0

0

1

0 s

2

0

0

0 s

3 s

0 0

4

0 0

0 0

1 0

0 1

RHS

0

48

20

8

5

101

Theory of the Simplex

For any LP with feasible solutions and a bounded

Method feasible region:

 If there is exactly one optimal solution, then it must be a corner-point feasible (CPF) solution

 If there are multiple optimal solutions, then at least two must be adjacent CPF solutions

 There are a finite number of CPF solutions

 A CPF solution is optimal if there are no other adjacent CPF solutions that are better

102

X

Corner Point Feasible

Solutions

X

Interior Point Solution

• Feasible? Yes

• Optimal? Never

103

Alternate Optima

104

Finite Number of CPF

Solutions

An upper bound of the number of CPF solutions:

# variables

#

# constraint

variables s

 n m

( m

 n )!

m !

n !

Example : m=50 constraints , n=100 decision variables

( m

 n )!

 m !

n !

( 50

100 )!

50 !

100 !

2 .

01

10

40

Greater than the number of atoms in

Universe!

105

x

2

Adjacent CPF Solutions

X larger Z smaller Z x

1

106

Solving Other Types of

Linear Programs

107

Finding a Feasible Solution?

Constraints in

Form &

Minimization Problems

X Not Feasible!

Equality Constraints

108

Equality Constraints

2

3

Max Z = 2 x s.t.

1

1 x x x

+ 3

1

1

1

+ 2

+

, x

2 x x x

2

2

2

 0

 4

= 3

(2,1)

X

3 4

Note: x

1 is

= x

2

= 0 not feasible

How to achieve feasibility?

109

Big M Method

Max Z = 2 x s.t.

1

1 x x x

+ 3

1

1

1

+ 2

+

, x

2 x x x

2

2

2

 0

 4

= 3

Strategy: Start with artificial variables, then remove artificial variables from the basic variables using penalty

M

Add

Max Z = 2 x s.t.

1 artificial variable a

1

1 x x x

+ 3

1

1

+ 2

+

1

, x

2 x

2 x

2 x

2

+ s

, s

1, a

1

1

M a

+

 0 a

1

1

= 4

= 3

M >0 is a VERY big number

Note: x

1

= x is now

2

= 0 feasible

110

Big M Simplex Tableaux

Z s

1 a

1

Max Z = 2 x s.t.

1

1 x x x

+ 3

1

1

+ 2

+

1

, x

2 x

2 x

2 x

2

+ s

, s

1, a

1

1

M a

+

 0 a

1

1

= 0

= 4

= 3 x

1 x

2

-2 -3

1

1

2

1 s

0

1

0

1 a

M

0

1

1

An extra

Nonzero

Element; need

To remove!

RHS

0

4

3

111

Z –( x

1

M s1 1 a1 1

+2) –( x

M

2

1

2

+3) s

0

1

0

1 a

0

0

1

1

Big M Simplex Tableau

RHS

–3

4

3

M

Initial

Solution x x s a

2

1

= 0

1

= 0

= 4

1

= 3

112

Constraints

Max Z = 2 x s.t.

1

1

2 x x x

1

1

1

+ 5

– 2

+ 4

, x

2 x x

,

2

2 x x

3

2

+ 3

+ x x

3

+

 0

3 x

3

 20

= 50

Subtract surplus variable to create equality

1 x

1

– 2 x

2

+ x

3

– s

1

= 20

Add artificial variable for equality…

1 x

1

– 2 x

2

+ x

3

– s

1

+ a

1

= 20 artificial variables?

big M method

113

Big M

Max Z = 2 x s.t.

1

1

2 x x x

+ 5

1

1

1

,

– 2

+ 4 x

2

, x

2 x

2 x

2

+ 3 x x

3

+

+

, s x x

3

3

1

,

3

– M a

1

– M a

2

– s

1

+

1

+ + a

1

, a

2 a

 0 a

2

= 20

= 50

Tableau with revised row 0: x

1 x

2 x

3 s

1 a

1

Z -(3M+2) -(2M+5) -(2M+3) 1M 0 a1 1 -2 1 -1 1 a2 2 4 1 0 0 a

2

RHS

0 -70M

0 20

1 50

114

Variables Allowed to be

Negative x j allowed to be any value (+ or –)

Substitute x j

= x j

+ – x j

– x j

+ , x j

–  0

115

Negative RHS’s

0.4

x

1

– 0.3

x

2

 – 10

Is exactly equivalent to Multiply by –1

– 0.4

x

1

+ 0.3

x

2

 10

Change sign of the inequality and use corresponding methods for the new constraint

116

Minimization Problems

Min Z = 0.4

x

1

+ 0.3

x

2

Is exactly equivalent to

Max -Z = – 0.4

x

1

– 0.3

x

2

Multiply by –1

117

Summary of All Types of LP

Situations Solutions

 constraint Slack variable

Equality constraint Artificial variable + Big M

Method

 constraint Surplus variables + artificial variables + Big M

Variables allowed to be negative

Change of variables

Negative RHS Multiply both sides by -1

Initial Basic

Variables

Slack variable

Artificial variable

Artificial variable

(NOT surplus var.)

Minimization problems

Multiply objective function by -1

Combination of cases: use Big M method last

118

 Unbounded Solutions

 No Feasible Solutions

LP Solution Problems

119

Z s

1 s

3

1

3 x

1

-3 x

2

-5

0

-2

1

0 s

1

0

0

1 s

3

0

Unbounded Solutions

RHS

0

4

6

 No coefficient in pivot column is positive

 No leaving basic variable

Can bring in unlimited x

2

Z increases without limit!

LP is “unbounded”

120

x

2 unbounded

Unbounded Solutions

(0,0) (4, 0) x

1

121

Example

Breadco Bakeries bake two kinds of bread: french and sourdough. Each loaf of french bread can be sold for 36cents, and each loaf of sourdough bread for 30cents. A loaf of french bread requires 1 yeast packet and 6 oz of flour; sourdough requires 1 yeast packet and 5 oz of flour. At present Breadco has 5 yeast packets and 10 oz of flour. Additional yeast packets can be purchased at 3 cents each, and additional flour at 4 cents/oz. Formulate and solve an LP that can be used to maximize

Breadco’s profits.

122

No Feasible Solutions

Min Z = 2x

1 s.t.

+ 3x

2

½x

1 x

1

+ ¼x

2

+ 3x

2 x

1 x

+ x

2

1

, x

2

= 10

 0

 4

 36

An LP is infeasible if an artificial variable is greater than zero in a final solution x

1 x

-Z 2M-1 0

2 s

1 a

1 x

2

1/4

-2

1

0

0

1

1

0 s

1

0

0

0

-1 s

2

M

0 a

1 a

2

RHS

0 4M-3 -30-6M

0 -1/4 3/2

1 -3 6

0 1 10

123

x

2

(0,9)

(0,6)

(2,6)

(0,0)

(4,3)

(4, 0) (6, 0)

Introduction to Interior Point

Solution Approach

Starts at inner feasible point

Moves through interior of feasible region

Always improves objective function

Longer computer time per iteration

Less iterations for large problems

Faster than Simplex method for huge problems x

1

124

Sensitivity and Duality Analysis in LP

125

Outline

 Binding vs. Slack Constraints

 LP Sensitivity

 Ranges of optimality

 Shadow prices

 LP Duality

 Suggested Readings: 4.7, parts of 6.1, 6.2,

6.6

126

Binding vs. Slack Constraints

127

Slack

Constraint

Binding vs. Slack Constraints

Binding

Constraints

128

Ranges of Optimality

 Objective function (OF) coefficients

 Right-hand sides (RHS)

129

Review of Wyndor Glass

Example

Product Mix LP.

Wyndor makes doors and windows. They have three plants. A batch of doors requires 1 hour at Plant 1 plus 3 hours at Plant 3. A batch of windows requires 2 hours at

Plant 2 plus 2 hours at Plant 3. Plant 1 is available for 4 hours per week, Plant 2 for 12 hours per week, and Plant 3 for 18 hours per week. The profit per door batch is $3000 and the profit per window batch is $5000. What should Wyndor manufacture to maximize profits?

Max Z = 3x

1 s.t.

+ 5x

2 profits (in thousands of $)

1x

3x

1 x

1

1

+ 2x

2

 4 Plant 1

 12 Plant 2

, x

2

+ 2x

2

 0

 18 Plant 3 non-negativity

130

Wyndor Glass Example

How much can c

1 or c solution?

2 change without changing the optimal

Max Z = c

1 x

1 s.t.

+ c

2 x

2 profits (in thousands of $)

1x

3x

1 x

1

1

+ 2x

2

 4 Plant 1

 12 Plant 2

, x

2

+ 2x

2

 0

 18 Plant 3 non-negativity

131

Allowable Range to Stay

Optimal

 Allowable range to stay optimal is the range of values for c j over which the current optimal solution remains optimal, assuming no change in the other coefficients.

132

x

2

(0,9)

(0,6) (2,6)

Graphical Sensitivity Analysis

(4,3)

(0,0) (4, 0) (6, 0) x

1

Allowable range to stay optimal for c

1

: 0  c

1

 7.5

133

Graphical Sensitivity Analysis x

2

(0,9)

(0,6)

(2,6)

(4,3)

(0,0) (4, 0) (6, 0) x

1

134

Ranges of Optimality

 Objective function coefficients

 Right-hand sides

135

Wyndor Glass Example

How much can the RHS’s change so that the current optimal

CPF solution is still feasible?

profits (in thousands of $) Max Z = 3x

1 s.t.

+ 5x

2

1x

3x

1 x

1

1

+ 2x

2

 b

1

 b

2

, x

2

+ 2x

2

 0

 b

3

Plant 1

Plant 2

Plant 3 non-negativity

136

Allowable Range to Stay

Feasible

 Allowable range to stay feasible is the range of values for b i over which the current optimal CPF solution remains feasible , assuming no change in the other right-hand sides.

137

x

2

(0,9)

(0,6)

Graphical Sensitivity Analysis

Max Z = 3x

1 s.t.

+ 5x

2

1x

3x

1 x

1

1

+ 2x

2

, x

2

+ 2x

2

 0

 4

 12

 18

(0,0) (4, 0) (6, 0) x

1

138

Graphical Sensitivity Analysis x

2

(0,9)

(0,6)

(0,0) (4, 0) (6, 0) x

1

139

x

2

(0,9)

(0,6)

X

Graphical Sensitivity Analysis

(0,0) (4, 0) (6, 0) x

1

Allowable range to stay feasible for b

1 is 2  b

1

140

Graphical Sensitivity Analysis

Max Z = 3x

1 s.t.

x

2

(0,9)

(0,6)

(0,0) (4, 0) (6, 0) x

1

+ 5x

2

1x

3x

1 x

1

1

+ 2x

2

, x

2

+ 2x

2

 0

 4

 12

 18

141

x

2

(0,9)

X

(0,6)

Graphical Sensitivity Analysis

(0,0) (4, 0) (6, 0) x

1

142

x

2

(0,9)

(0,6)

X

Graphical Sensitivity Analysis

Max Z = 3x

1 s.t.

+ 5x

2

1x

3x

1 x

1

1

+ 2x

2

 4

 12

, x

2

+ 2x

2

 0

 b

3

(0,0) (4, 0) (6, 0) x

1

Allowable range to stay feasible for b

3 is 12  b

3

 24

143

Shadow Prices

144

Wyndor Glass Example

How much is additional

RHS resource worth to us?

Max Z = 3x

1 s.t.

+ 5x

2 profits (in thousands of $)

1x

3x

1 x

1

1

+ 2x

2

 4 Plant 1

 12 Plant 2

, x

2

+ 2x

2

 0

 18 Plant 3 non-negativity

145

x

2

(0,9)

(0,6)

(2,6)

(4,3)

Graphical Solution

Max Z = 3x

1 s.t.

+ 5x

2

(Z*=36)

1x

3x

1 x

1

1

+ 2x

2

, x

2

+ 2x

2

 0

 4

 12

 18

(0,0) (4, 0) (6, 0) x

1

146

Resource Shadow Price

 The shadow price of resource i ( b i

) is the rate at which Z could be improved by slightly increasing the amount of this resource

 Shadow price = 0 for any slack constraint.

147

Algebraic Solution

 The simplex method identifies the shadow price by the coefficients of the slack variables in row 0 of the final simplex tableau.

Final Simplex Tableau

Shadow price of b

1

, b

2

, b

3

Z s

1 x

2 x

1

0

0 x

1

0

1

0

1 x

2

0

0

1

0 s

1

0 s

2

3/2

1/3

1/2 s

1

-1/3

0

3

0 -1/3 1/3

RHS

36

2

6

2

148

LP Duality

149

Dual LP Example

Primal Problem

Max Z = 3x

1 s.t.

+ 5x

2

1x

1

0x

1

3x

1 x

1

+ 0x

2

+ 2x

2

+ 2x

2

, x

2

 0

 4

 12

 18 x

1 x

2

* = 2

* = 6

Z* = 36

Dual Problem

Min W = 4y

1 s.t.

+ 12y

2

1y

1

0y

1 y

1

, y

2

+ 0y

2

+ 2y

2

, y

3

+ 18y

3

+ 3y

3

+ 2y

3

 0

 3

 5 y

1 y

2 y

3

* = 0

* = 3/2

* = 1

W* = 36

150

Maximize

Profits

Dual Interpretation

Minimize Total

Implicit Price

Max Z = 3x

1 s.t.

+ 5x

2

1x

1

0x

1

3x

1 x

1

+ 0x

2

+ 2x

2

+ 2x

2

, x

2

 0

 4

 12

 18

Resources

Quantities

Min W = 4y

1 s.t.

+ 12y

2

1y

1

0y

1 y

1

, y

2

+ 0y

2

+ 2y

2

, y

3

+ 18y

3

+ 3y

3

+ 2y

3

 0

 3

 5

Shadow

Prices

Value

Owner of resources Buyer of resources

151

Weak Duality

 If x is a feasible solution for the primal problem and y a feasible solution for the dual, then Z

W

 That is, the value of the dual is an upper bound on the primal problem

152

Strong Duality

 If Z * is the optimal value for the primal problem and W * the optimal value for the dual, then Z* = W*

 That is, the optimal value of the primal and the optimal value of the dual are equal

153

Example

Consider the following problem

Max Z=2x

1

+7x

2

+4x

3 s.t.

x

1

3x

1

+ 2x

2

+ 3x

2

+ x

3

+ 2x

3

 10

 10 and

(a) x

1

 0, x

2

 0, x

3

 0.

Construct the dual problem for this primal problem.

(b)

Use the dual problem to demonstrate that the optimal value of Z for the primal problem cannot exceed 25.

154

Example

Prove that for any linear programming problem in standard form if the primal problem has an unbounded feasible region that permits increasing Z indefinitely, then the dual problem has no feasible solutions.

155

Example

Consider the following LP

Max Z=-x

1

+5x

2 s.t.

x

1

-x

1

+ 2x

+ 3x

2

2

0.5

0.5

and x

1

 0, x

2

 0.

What is the missed value at the following Row 0 of the optimal tableau?

Z x1 x2 s1 s2 RHS

0 0 0.4

1.4

?

156

Why do we care?

 Dual problem may be easier to solve

 Number of constraints affects computation far more than number of variables for simplex method

 Primal has 1000 constraints, 100 variables

 Dual has 100 constraints, 1000 variables

 Dual is easier to solve

 Evaluate a primal solution using dual feasibility

 Sensitivity Analysis

 Weak duality often used in solving integer programs (branch and bound)

 Economic interpretation and insight

157

Chapter 8

Transportation and Assignment

Problems

158

 Product Mix

 Investment

 Diet/Nutrition

Previous LP Applications

159

Two Additional Important LP

Applications

Transportation Problems

 Shipping Planning

 Production Scheduling

 Water Distribution

Assignment Problems

Suggested readings: 8.1&8.3

160

Transportation Problem

161

Transportation Problem

Example

High Plains Electronics manufactures MP3 players at three separate overseas plants. It ships finished products to three US distribution centers. Shipping costs (per unit) are shown below, as are the production capacities of each plant and the demand from each distribution center (units per week):

Supply = Demand

Plant

Singapore

Spain

Argentina

Demand

LA

Distribution Center

Boston Denver Capacity

4

8

14

200

10

16

18

300

6

6

10

200

100

300

300

700

162

Transportation Problem

Defined

Minimize total “shipping” cost (or maximize profit) of products from source to destinations

 Supply equals demand

 Distribution quantities often have integer values

 Integrality assured : all basic solutions

(including optimal solution) have integer value when supply/demand are integer

 Linear costs assumed

163

General LP Form min/ max i n m 

1 j

1 c ij x ij

Optimize some objective s .

t .

j n 

1 x ij

 s i i m 

1 x ij x ij

0

 d j

Supply constraints

Demand constraints

Non-negativity constraints

164

General LP Form

Objective function

Supply constraints

Demand constraints

165

Prohibited Routes

 What if some routes are infeasible or prohibited?

 Create allocation cost that is so large that it will be quickly forced leaving from the basis – “Big M”

Example …

166

Supply

Demand

 What if supply does not equal demand?

 Feasible solutions exist only if total supply equals total demand i m 

1 s i

 j n 

1 d j

Create “dummy” source or destination

Example …

167

Check Processing Example

(Dummy Destination)

A bank has two sites at which checks are processed. Site 1 can process 10,000 checks per day, and site 2 can process 6000 checks per day. The bank processes 3 types of checks: vendor, salary, and personal. The processing cost per check depends on the site (see table). Each day, 5000 checks of each type must be processed.

Formulate a transportation problem to minimize the daily cost of processing checks.

Site

1

2

Vendor checks

5 cents

3 cents

Salary checks

4 cents

4 cents

Personal checks

2 cents

5 cents

168

Production Scheduling

Example

The NORTHERN AIRPLANE COMPANY builds commercial airplanes. The production of the jet engines must be scheduled for the next 4 months. The unit storage cost is 0.015 million dollars per month. The demand, supply capacity, and production costs are listed in the table. The production manager wants a schedule for the number of engines to be produced in each of the 4 months to minimize the total production and storage costs.

Month

1

2

3

4

Scheduled

Installation

10

15

25

20

Maximum

Production

25

35

30

10

Unit Cost of

Production

1.08

1.11

1.10

1.13

Unit Cost of

Storage

0.015

0.015

0.015

169

Water Distribution Example

(Dummy Source)

Two reservoirs are available to supply the water needs of three cities.

Each reservoir can supply 50 million gallons of water per day. Each city would like to receive 40 million gallons per day. For each million gallons per day of unmet demand, there is a penalty. At city 1, the penalty is $20; at city 2, the penalty is $22; and at city 3, the penalty is $23. The cost of transporting 1 million gallons of water from each reservoir to each city are shown in the table. Formulate a transportation problem that can be used to minimize the sum of shortage and transport costs.

Reservoir 1

Reservoir 2

City 1

$7

$9

City 2

$8

$7

City 3

$10

$8

170

Transportation Problem

Solutions

 Transportation problem is a special type of linear programming problem. So it can be solved by simplex method

 A streamlined procedure (the transportation simplex method ) is available to achieve tremendous computational savings by exploiting the special structure of transportation problems.

171

Assignment Problem

172

Assignment Problem Example

MACHINECO has 4 machines and 4 jobs to be completed. Each machine must be assigned to complete one job. The time required to set up each machine for completing each job is shown in the table.

MACHINECO wants to minimize the total setup time needed to complete the 4 jobs.

Machine 1

Machine 2

Machine 3

Machine 4

Job 1

14

2

7

2

Job 2

5

12

8

4

Job 3

8

6

3

6

Job 4

7

5

9

10

173

s .

t .

General LP Form min i n n 

1 j

1 c ij x ij

Optimize some objective j n 

1 x ij

1 i n 

1 x ij

1 x ij

0

1

Resource constraints

Task constraints

If i is not assigned to j

If i is assigned to j

174

Assignment Problem

 The assignment problem is a special type of transportation problem

 Assign discrete resources (people, machines, vehicles, …) to tasks (jobs, routes, …)

 Number of resources and tasks are equal

 Each resource is assigned to one task

 Each task is assigned to one resource

 Binary solutions assured

 Linear costs assumed

 Highly degenerate (many zero basic variables)

175

Assignment Problem

Extensions

 # resources unequal to #tasks

 Use dummy resources or tasks

 Prohibited assignments

 Use large allocation cost – “Big M”

176

Another Assignment Problem

Example

A company has decided to assign 3 new machines to 4 locations. The estimated cost in dollars per hour of materials handling involving each of the machines is given in the table for the respective locations.

Location 2 is not suitable for machine 2.

Machine 1

Machine 2

Machine 3

Location 1 Location 2 Location 3 Location 4

13

15

5

16

--

7

12

13

10

11

20

6

177

Assignment Solutions

 Could try complete enumeration

 n!

assignments possible

 n =10 means 10!=3.6 million possible assignments

 Linear Programming solution

 Small problem can be solved by the general simplex method

 Applying transportation simplex method is a relatively fast way

 Specialized algorithms available, which are in preference to the transportation simplex method

178

Integer Programming

Ch. 12

179

 Integer Programs

 General Integer

Models

 0-1 (Binary) Models

 Mixed Integer Models

 IP Examples

Outline

 IP Solution

Techniques

 Branch and Bound

 Application articles

 Suggested Readings:

11.1-11.7

180

Integer Programming

 An integer programming problem (IP) is an LP in which some or all of the variables are required to be integers.

 IP is generally much more difficult to solve than LP due to

 Exponential growth of number of solutions

 Property of simplex method is invalid for IP

181

Max Z = 33 x

1 s.t.

+ 12 x

2 x

1

, x

2 x

5 x

1

2 x

1

1

+ 2

+ 2 x x

– x

2

2

2

4

16

4

0 and integer x

2 x

3

1

2

= 2

= 3

Z

IP

* = 102

2

Rounded LP Solution x

1 x

2

= 1

Z

RLP

* = 78

1

An IP Example

Optimal LP Solution x

1 x

2

= 8/3

= 4/3

Z

LP

* = 104

Feasible and optimal

Not feasible,

Not optimal

2 x

1

182

Bounds on IP’s

For a max (min) IP

 The LP obtained by omitting all integer constraints on variables is called the LP relaxation of the IP

 The optimal value of the LP relaxation is an upper-bound (lower-bound) to the IP

 If all variables in the optimal solution of LP relaxation are integers, then the optimal solutions of LP and IP are the same

183

General IP Example

Pawtucket University is planning to buy new copier machines for its library. Two different models are considered: Model A and B. Model A can handle

20,000 copies a day, and costs $6,000. Model B can handle 10,000 copies a day, but costs only $4,000. At least six copiers are needed. And at least one of them is model A. The copiers need to be able to handle a capacity of at least 75,000 copies with minimum cost.

184

Binary IP Problems

 General IP problems important, but not compelling

 Integer Programming of greater importance is to model “yes-no” decisions

“BIP” models

185

Binary IP Example

The CALIFORNIA MFG. COMPANY is considering expansion by building a new factory in either Los Angeles or San Francisco, or both cities. It also is considering buiding of location is at most one new warehouse, but the choice restricted to a city where a new factory is being built .

The net present value and the capital required for each alternative is in the table. The total capital available is $10 million. The objective is to maximize the total net present value.

Factory in LA

Factory in SF

Warehouse in LA

Warehouse in SF

Net Present

Value

$9 million

$5 million

$6 million

$4 million

Capital

Required

$6 million

$3 million

$5 million

$2 million

186

Mixed Integer Programs

“MIP”

 Both integer and continuous variables max z = 3x

1

+ 2x

2 s.t. x

1

+x

2

 6 x

1

, x

2

 0, x

1 integer

187

Other Integer Programming Examples

188

Set-Covering Problem

There are six cities (cities 1-6) in Kilroy County. The county must determine where to build fire stations. The county wants to build the minimum number of fire stations needed to ensure that at least one fire station is within 15 minutes of each city. The times required to drive between the cities are shown in the table. Formulate a BIP to tell Kilroy how many fire stations should be built and where they should be located.

4

5

6

1

2

3

30

30

20

10

20

1

0

35

20

10

2

10

0

25

15

30

20

3

20

25

0

0

15

25

4

30

35

15

15

0

14

5

30

20

30

25

14

0

6

20

10

20

189

Either-Or Constraints*

Dorian Auto is considering manufacturing three types of autos: compact, midsize, and large. The resources required for, and the profits yielded by, each type of car are shown in the table. At present, 6000 tons of steel and 60,000 hours of labor are available. For production of a type of car to be economically feasible, at least 1000 cars of that type must be produced. Formulate an IP to maximize Dorian’s profit.

Steel required (tons)

Labor Required (hrs)

Profit (k$)

Compact

1.5

30

2

Midsize

3

25

3

Large

5

40

4

190

Summary of IP Formulation

Mutually exclusive alternatives

At most one of x

1

, x

2

, …, x n

Exactly one of x

1

, x

2

, …, x n can be equal to 1: x

1

+x

2

+…x n

1 must be equal to 1: x

1

+x

2

+…x n

=1

Contingent decisions

 x

1 can be equal to 1 only if x

2 is equal to 1: x

1

 x

2

Set-Covering Problem

 For member i of set 1, let S i to “cover” member i be the acceptable members of set 2 used

 j

S i x j

1

 Either-or constraint*

 Use auxiliary binary variable and big M

191

Solving Integer Programs

192

BIP Branch and Bound

Example

The CALIFORNIA MFG. COMPANY is considering expansion by buiding a new factory in either Los Angeles or San Francisco, or both cities. It also is considering buiding at most one new warehouse, but the choice of location is restricted to a city where a new factory is being built.

The net present value and the capital required for each alternative is in the table. The total capital available is $10 million. The objective is to maximize the total net present value.

Factory in LA

Factory in SF

Warehouse in LA

Warehouse in SF

Net Present

Value

$9 million

$5 million

$6 million

$4 million

Capital

Required

$6 million

$3 million

$5 million

$2 million

193

Solution tree: x

1

= 0

2

B=9, X=(0,1,0,1)

Z*= 9

Fathomed

B&B Solution

1

All , B=16,

X=(5/6,1,0,1)

Z*= -

 x

1

=1 x

2

= 0

3

B=16,

X=(1, 0.8, 0, 0.8) x

2

=1

4

B=13,

X=(1, 0, 0.8, 0)

Fathomed x

4

= 0

8

X=(1,1,0,0)

Fathomed

Z*= 14 x

3

= 0

6

B=16

X=(1,1,0, 0.5)

5

B=16,

X=(1,1,0,0.5) x

4

= 1

9

Infeasible

Fathomed x

3

= 1

7

Infeasible

Fathomed

194

Summary of BIP Branch and

Bound (Maximization Prob.)

For minimization problem: first convert to a maximization problem by multiplying -1 to the objective fn (remember to change the sign back for the optimal solution)

Initialization

 Set initial incumbent (Z * ) = -

 Apply bounding, fathoming, and optimality test to the whole problem

Iteration

Branching: branch remaining subproblems created most recently

(break ties by selecting larger bound ) by fixing next variable at 0 and 1. Choose the first one in the natural ordering to be the branching variable .

Bounding: the optimal Z value of LP relaxation gives the bound.

Rounding down bound if all obj. fn. coefficients are integers.

Fathoming: Apply the three fathoming tests.

Optimality test: Stop when there are no remaining subproblems; the current incumbent is optimal.

195

Summary of Fathoming Tests

 Test 1: Its bound

Z *

 Test 2: Its LP relaxation has no feasible solution

 Test 3: The optimal solution for its LP relaxation is integer . If this solution is better than the incumbent, it becomes the new incumbent, and test 1 is reapplied to all unfathomed subproblems.

196

Another BIP Branch&Bound

Example

Max Z = 4x

1 s.t.

5x

1

+8x

2

+9x

2

+6x

3

+6x

3

12 x i

=0 or 1 (i=1,2,3)

197

Review of Mixed Integer

Programs

“MIP”

 Both integer and continuous variables max z = 3x

1

+ 2x

2 s.t. x

1

+x

2

 6 x

1

, x

2

 0, x

1 integer

198

MIP Branch-And-Bound

 Changes from BIP branch-and-bound:

 Select branching variable only from the integerrestricted variables that have a noninteger value in the optimal solution for the current LP relaxation

Branching based on x j

[x j

* ] and x j

[x j

* ]+1 x j

—branching variable, [x j

* ]=greatest integer

 x j

*

Never rounding down Z for MIP (due to possible noninteger decision variables)

 For fathoming test 3, only check if integer-restricted variables are integer

199

Summary of MIP Branch and

Bound (Maximization Prob.)

Initialization

Set Z * = -

 Apply bounding, fathoming, and optimality test to the whole problem

Iteration

Branching: branch remaining subproblems created most recently

(break ties by selecting larger bound ). Choose the first one as the branching variable among the integer-restricted variables with noninteger value in the optimal solution. Branching based on x j

[x j

* ] and x j

[x j

* ]+1.

Bounding: the optimal Z value of LP relaxation gives the bound.

 Fathoming: Apply the three fathoming tests.

Optimality test: Stop when there are no remaining subproblems; the current incumbent is optimal.

200

Summary of Fathoming Tests

 Test 1: Its bound

Z *

 Test 2: Its LP relaxation has no feasible solution

 Test 3: The optimal solution for its LP relaxation has integer values for the integer-restricted variables. If this solution is better than the incumbent, it becomes the new incumbent, and test 1 is reapplied to all unfathomed subproblems.

201

MIP Branch & Bound

Example

From H&L p. 518:

Max Z = 4x

1 s.t.

x

1

1

+ x and x i x i x

- 2x

2

+ 7x

3

2

6x

1

-5x

2

-x

1

+5x

-x

3

3

+2x

3

-2x

4

- x

4

 10

 1

 0

 3

 0, (i=1,2,3,4) is an integer, for i=1,2,3

202

Suggested Reading

Grandine, “Assigning Season Tickets Fairly,”

Interfaces 28:4, Jul/Aug 1998

 How to assign pooled season baseball tickets fairly among pool participants

 Allows personal restrictions and preferences

Results considered more “fair” than intuitive or simplistic assignment methods

203

Suggested Reading

Bertsimas, Darnell, Soucy, “Portfolio Construction through Mixed Integer Programming.., Interfaces

29:1, 1999.

Construct investment portfolios to meet financial goals

1.

2.

3.

4.

5.

Outcomes

Keep existing clients

Reduced stock names by 40-60%

Reduced annual trading costs by $4 million

Improved trading process

Better market analysis

204

Nonlinear Programming

Ch. 12

205

 Nonlinear Programming

 Basic concepts

 Unconstrained optimization

 Constrained optimization

 Nonlinear examples

 Suggested Reading: 12.1, 12.2, 12.4

Outline

206

A Standard Form of NLP

Problem max f(x

1

, …, x n

) s. t.

g i

(x

1

, …, x n

)  b i x

1

, …, x n

 0 for i=1, 2, …, m.

where f and/or g i are given nonlinear functions.

207

NLP Example (1)

It costs a company c dollars per unit to manufacture a product. If the company charges p dollars per unit for the product, customers demand D(p) units. To maximize profits, what price should the firm charge?

208

NLP Example (2)

If K units of capital and L units of labor are used, a company can produce KL units of manufactured good. Capital can be purchased at $4/unit and labor can be purchased at $1/unit. A total of $8 is available to purchase capital and labor. How can the firm maximize the quantity of the good that can be manufactured?

209

NLP Example (3)

Truckco is trying to determine where they should locate a single warehouse. The positions in the x-y plane (in miles) of their four customers and the number of shipments made annually to each customer are given in the table. Truckco wants to locate the warehouse to minimize the total distance trucks must travel annually from the warehouse to the four customers.

Customer X

1

2

5

10

3

4

0

12

Y

10

5

12

0

# of Shipments

200

150

200

300

210

 Nonlinear

 Convex and concave functions

 Convex set

 Global optimum

 Local optima

Terminology

211

Example of Nonlinear

Functions

 Functions with terms that are more complicated than a single variable multiplied by a coefficient

 f(x) = 10x 2

 f(x,y) = 8xy

 f(x) = exp(x)

 f(x,y) = (ln(xy)) 3/2

 f(x,y,z) = 10x + 20y + 30z Linear!

212

f(x)

Concave

Any point on a line segment connecting any two points on f(x) is

 f(x) d

2 f dx

2

0 , for all x

Concave and Convex

Functions d

2 f

0 , for all x dx

2

Any point on a line segment connecting any two points on f(x) is

 f(x)

Convex x

Sum of concave (convex) functions are concave (convex)

213

f(x)

Convex

Concave or Convex Function?

Concave

Neither

Both !

x

214

Convex Set

 Convex set : for each pair of point in the set, the entire line segment joining these two points is also in the set.

Convex

Convex

Nonconvex

Nonconvex

Nonconvex

215

Global Optimum

 Point that is maximum (minimum) over the entire range of a function

Global Optimum

216

Local Optimum

 Point that is maximum (minimum) over a segment of the range of a function

Local optimum

Global optimum

217

Local

Maximum

Local or Global Optimum ?

Local

Minimum

218

Local Optimum

If f’(x )=0 and f”(x maximum. If f’(x x

0

0 0

)<0, then x

0

)=0 and f”(x

0

0 is a local

)>0, then is a local minimum.

219

Examples

Show f(x)=x 1/2 is a concave function for x>0.

Is f(x)=x 3 -x 2 convex or concave?

Find the local maxima and local minima of f(x)=-x+x 2 +x 3

220

Gradient Search Methods

 Looking for (global) optimum

 Dependent on starting point!

 Excel uses gradient search

Global

Optimum

Local

Optimum

221

Optimality Results

 For NLP problem with no constraints, if the objective function is concave (convex) local maximum (minimum)

 global maximum (minimum)

 For NLP problem with constraints, if the objective function is concave (convex) and the feasible region is a convex set local maximum (minimum)

 global maximum (minimum)

The feasible region for any LP problem is a convex set

Under standard form, if g i

(x

1

, …, x n

) are convex functions, for all i, the feasible region for a NLP is a convex set.

222

max f(x) = 12x - 3x 4 - 2x 6 max f(x,y) = 5x - x 2 + 8y - 2y 2 s. t.

3x + 2y  6 x 2 +y 2  4 x  0, y  0

Optimality Examples

223

Network Optimization Models

Ch. 9

224

Math Programming

Intro to LP

Solving LP’s

LP Sensitivity

 LP Applications

 Integer Programming

 Nonlinear programming

Topics Covered

Other Models

 Network Theory

 Queuing Theory

 Markov Chains

225

 Terminology

 Shortest-path problem

 Minimum spanning tree problem

 Maximum flow problem

 Minimum cost flow problem

 Suggested readings: 9.1—9.6

Outline

226

Terminology arc (link) nodes directed arc connected network unconnected cycle (directed) spanning tree:

• connected network

• no cycles

227

Shortest Path Problem

 Undirected and connected network

 Find the shortest (distance, cost, time) route from one node (origin) to another node

(destination) given a network with known arc penalties (distance, cost, time)

 Solve using shortest-path algorithm

228

Shortest Path Example

The road system of SEERVADA PARK is shown below.

Location O is the entrance. Other letters are ranger stations. The numbers are distances in miles. Station T has a scenic wonder. Determine which route from the entrance to station T has the smallest total distance.

Entrance

O

2

4

A

5

C

1

2

7

B

4

4

3

E

1

D

5

7

T

229

1

O

3

O

5

O

2

2

4

2

4

4

A

7

2

5

C

1

B

4

3

E

1

D

4

A

7

2

5

1

B

4

3

E

1

D

C

A

4

5

C

1

7

2

B

4

4

3

E

1

D

7

7

7

5

5

5

T

T

O

O

2

2

Shortest Path Algorithm

2

A

7

2

T

5

5 4

B D

7

4

C

1

4

3

E

1

4

A

7 T

2

5

5 4

B D

7

4

C

1

4

3

E

1

T

Unsolved nodes

Solved nodes

230

Min Spanning Tree Problem

 Undirected and connected network

 Minimize (cost, distance) of connecting all nodes in the network (find a spanning tree with minimal distance)

 Solve using Minimum Spanning Tree

Algorithm

231

Min Spanning Tree Example

In SEERVADA PARK, telephone lines must be installed under the roads. Lines will be installed under JUST enough roads to provide connection between EVERY pair of stations. Where should the lines be laid with a

MINIMUM total number of miles of line installed?

O

2

4

A

5

C

1

2

7

B

4

4

3

E

1

D

5

7

T

232

Spanning Tree

2

A

2

7

5

O

5

B

4

D

4

1

3 1

7

C E

4

Not a spanning tree: unconnected

T

O

A

2

2

7

5

B

4

D

4

1

3 1

C 4

E

Not a spanning tree: cycles

7

5

A

2

2

7

O

5

B

4

D

4

1

3 1

C E

4

Spanning tree: distance=24, not

7

5 optimal

T

A

2

2

7

O

5

B

4

D

4

1

3 1

C E

4

Spanning tree: distance=20, not

7

5 optimal

 any spanning tree has (#nodes – 1) links

Find the spanning tree with minimal distance

T

T

233

Minimum Spanning Tree

Algorithm

Starting from O:

O

2

4

1

A

2

5

2

1

3

B

C

4

Minimal distance = 14

7

4

4

3

E

D

1 5

6

5

7

T

Algorithm:

Start from any node, connect it to the nearest node

Repeat connecting to the nearest unconnected node until all nodes are connected

234

Maximum Flow Problem

 Directed and connected network

 Find the maximum flow between a

“source” and “sink” ( e.g.

, supply and demand) through a network of branches with known flow capacities

 Augmenting Path Algorithm

235

Maximum Flow Example

In SEERVADA PARK, trams are used to transport sightseers from the entrance to station T. The number at the base of each arrow gives the upper limit on the number of tram trips. Determine how to route the various tram trips to maximize the number of trips.

A

1

3

Scenic

Wonder

(sink)

T

5

Entrance

(source)

O

4

7

2

B

5

4

D

9

C

4

1

E 6

236

Terminologies

 Residual Network : a network showing remaining arc capacities remaining arc capacity from O

B remaining arc capacity from B

O

O

7 0

B

Add a flow of 5 from O to B:

O

2 5

B

 Augmenting Path : a directed path from the source to the sink in the residual network such that every arc on this path has strictly positive remaining arc capacity.

 Residual capacity of augmenting path: the minimum of the remaining arc capacities on the augmenting path.

237

Remove the arrows:

0

A

3

1

5

O

4

7

2

0

0

B

4

5

0

0

1

0

0

D

9

0

0

C

4 0

E

6

2

3

A

0

1

2

O

4

2

0

0

C

4

2

0

5

B

4

0

0

5

0

E

1

3

0

D

6

1

3

0

Augmenting Path Algorithm

0

T

O

5

2

4

5

T

1

O

4

2

0

0

A

3

1

0

C

4

2

0

5

B

4

0

4

A

0

0

2

1

5

B

3

0

0

0

C

4

Identify an augmenting path

Add the flow of the residual capacity in this path.

1

0

5

0

E

1

0

0

D

9

1

3

1

5

0

E

1

3

0

D

5

1

0

5

T

4

5

T

 Repeat until no augmenting path

238

1

O

4

4

0

4

A

0

0

0

0

C

4

2

1

7

B

1

0

3

5

0

E

1

3

0

D

3

1

Augmenting Path Algorithm

(cont.)

6

5

T

1

O

3

0

4

A

0

0

2

1

7

B

1

0

1

0

C

3

6

O

1

0

2

4

A

0

0

2

0

C

2

2

1

7

B

1

0

3

5

2

E

0

3

1

D

2

0

7

6

T

1

0

O

1

4

A

0

0

2

7

B

1

0

1

3

0

C

1

Identify an augmenting path

Add the flow of the residual capacity in this path.

Repeat until no augmenting path

5

3

5

1

E

0

3

1

D

2

1

7

4

4

3

E

0

3

1

D

1

0

7

5

T

8

6

T

239

Another Max Flow Example

An airline company must determine how many connecting flights daily can be arranged from Juneau to

Dallas. Connecting flights must stop in Seattle and then stop in Los Angeles or Denver. The number on each arc is the limit of the number of daily flights between pairs cities. Help the company to maximize the number of connecting flights daily from Juneau to Dallas.

J

3

S

2

3

L

De

2

1

Da

240

Minimum Cost Flow Problem

A directed and connected network with at least one supply node and at least one demand node.

A capacity ( u ij

) is assigned to arc i

 j

The cost per unit flow through arc i

 j is c ij

The net flow ( b i

) at node i is:

 >0 for supply node

<0 for demand node

=0 for other nodes

 The objective is to minimize the total cost of sending available supply to satisfy given demand

241

Minimum Cost Flow Problem

 Generalized network problem

 Transportation, assignment, max flow, shortest path, …

 Formulated as linear program

 Wide utility, flexible, general

 Integer solution guaranteed

 Solved using Network Simplex Method

 We will not review in this class

General LP formulation…

242

Min Cost Flow Example—

Distribution Network

Products are produced at two factories, A and B, and shipped to two warehouses, D and E. C is a distribution center.

c

—cost per unit flow b —net flow u —arc capacity

2

10

[50]

A

4

3

B

[40]

9

[-30]

D

C

2

1

80 E

[-60]

3

243

Min Cost Flow Example—

Traffic Assignment

Each hour, an average of 900 cars enter the network at node 1 and seek to travel to node 6. The numbers above each arc are Max # of cars per hour (Time to traverse the arc). Formulate an LP that minimizes the total time required for all cars to travel from node 1 to node 6.

800(10)

600(30)

2

100(70)

300(10)

1

600(50)

3

400(60)

5

4

400(60)

600(30) 6

600(30)

244

Special Cases

Transportation problem:

Supply node: source

Demand node: destination u ij

=

Assignment problem:

Same formulation as transportation problem, plus:

# supply nodes = # demand nodes

 b i

=1 for each supply node b i

=-1 for each demand node

Shortest-path problem:

Supply node: origin (supply =1)

Demand node: destination (demand =1)

Replace an undirected link with a pair of directed arcs in opposite directions u ij

=

245

A Network Model for Project

Management

246

Project Management

When to use:

 Management complex projects

 Many parallel tasks

Deadlines and milestones must be met

Difficult to know “what to do first”

 Difficult to know when project is in trouble

247

 Building a new airport

 Designing a new computer product

 Launching an advertising campaign

 Construction projects of all types

 Maintenance projects

 Curriculum reviews

Examples

248

Critical Path Method (CPM)

 Critical Path Method (CPM)

Developed by DuPont (1950’s)

 Plan and control maintenance of chemical plants

 Credited with reducing length of maintenance shutdown by 40%

 Suggested Readings: 22.1—22.3 (among additional chapters on the CD-ROM)

249

Critical Path Method (cont.)

 Graphical method of portraying relationship of project activities

 An activity is any discrete part or task of a project which takes resources and time to complete

 Activities exhibit precedence relations (some must be completed before others can start)

 Activities with their precedence relations form a project network

 Critical Path Method finds the longest path through the resulting project network

250

Precedence Relations

Activity Immediate Predecessor Duration (days)

A

B

C

D

(None)

A

A

B, C

4

3

5

2

251

Simple Project Network

Activity “A” proceeds “B”

A

B

C

Represent precedence

relations as “arcs”

Activity on Node” representation

D

Project Network

252

Earliest

Start

Time

Latest

Start

Time

Activity

Name

ES

LS

EF

LF

Symbol for Activities

Earliest

Finish

Time

Latest

Finish

Time

Activity

Duration

253

A

4

C

5

B

3

Finding the Critical Path

D

2

254

Start at time t=0

0

A

4

C

5

B

3

Finding the Critical Path

D

2

255

0

0+4=4

A

4

4

C

5

B

3

Finding the Critical Path

D

2

256

0

A

4

4

4

B

3

Finding the Critical Path

D

2

4

C

5

257

0

A

4

4

Finding the Critical Path

4

B

3

7

D

2

4

C

9

5

258

0

A

4

4

Finding the Critical Path

4

B

3

7

?

D

2

4

C

9

5

259

0

A

4

4

Finding the Critical Path

4

B

3

7

9

D

2

4

C

9

5

260

0

A

4

4

Finding the Critical Path

4

4

B The earliest the project can complete is t =11

3

7

9

D

11

2

C

9

5

261

0

A

4

4

4

B

3

7

Finding the Critical Path

9

D

11

2

11

4

C

5

9

262

0

A

4

4

Finding the Critical Path

4

6

B

3

7

9

9

D

11

9

2

11

4

4

C

5

9

9

263

0

A

4

4 ?

Finding the Critical Path

4

6

B

3

7

9

9

D

11

9

2

11

4

4

C

5

9

9

264

0

A

4

0 4 4

4

6

B

3

7

9

Finding the Critical Path

9

D

11

9

2

11

4

4

C

5

9

9

265

0

A

4

0 4 4

4

6

B

3

7

9

Finding the Critical Path

9

D

11

9

2

11

4

4

C

9

5 9

266

S=0-0=4-4=0

0

A

4

0 4 4

Finding the Critical Path

4

6

B

3

7

9

S=9-7=2

S=11-11=0

9

D

11

9

2

11

4

4

C

5

9

9

S=9-9=0

267

S=0

0

A

4

0 4 4

Finding the Critical Path

4

Critical Path: Path with

B

7

activity slacks

6 3

9 S=0

9

D

11

9

2

11

4

C

9

4 5 9 S=0

268

Summary of CPM

Terminology

Critical Path: the chain of activities along which the delay of any activity will delay the project

Earliest Start Time (ES): the earliest that an activity could possibly start, given precedence relations

Latest Start Time (LS): the latest that an activity could possibly start without delaying the project

Earliest Finish Time (EF): the earliest that an activity could possibly finish

Latest Finish Time (LF): the latest that an activity could possibly finish without delaying the project

Activity Slack: the amount of “play” in the timing of the activity; slack = LST-EST = LFT-EFT

269

Example

Widgetco is about to introduce a new product (product 3).

One unit of product 3 is produced by assembling 1 unit of product 1 and 1 unit of product 2. The production has the following activities:

Activity

A. Train workers

Predecessors Time none

B. Purchase raw material none

C. Produce product 1 A, B

D. Produce product 2 A, B

8

7

6 days

9

E. Test product 2

F. Assemble products 1 & 2

D

C, E

10

12

270

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