ANNUAL PERFORMANCE EVALUATION REPORT OF TAUNG / NALEDI BULK WATER SUPPLY SCHEME NORTH WEST CHIEF DIRECTORATE: BULK INFRASTRUCTURE PROGRAMME PERIOD: 1 APRIL 2013 TO 31 MARCH 2014 2 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 TABLE OF CONTENTS 1. Introduction 2. Background 2.1 2.2 2.3 2.4 2.5 3. Progress to date 3.1 3.2 3.3 3.5 4. Implementation of approved business plan Schedules of work and phasing of the activities Risks taken and management thereof3.4 Capacities dedicated to the programme Key challenges within the project Project result and beneficiaries 4.1 4.2 4.3 5. Description of project Project History Project concept, design and plan Start date – duration of the programme Fund previously allocated to project Outcomes and outputs Beneficiaries and project results Jobs created Conclusion / Lessons Learned 5.1 5.2 5.3 Main successes and failures of the project to date Ownership and sustainability of infrastructure works Lessons learned 6. Recommendations ANNEXURE A: Project Implementation Photos ANNEXURE B: List of towns / villages expected to benefit ANNEXURE C: Details of contracts awarded ANNEXURE D: Project schedule ANNEXURE E: Details of job opportunities 3 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 2 APRIL 2014 INTRODUCTION In terms of Section 10(7) (b) of the Division of Revenue Act No 2 of 2013 (DORA) as promulgated in Government Gazette No 36555 dated 10 June 2013, the transferring national officer must submit an annual performance report for Schedule 6 within four months in respect of a province and six months in respect of a municipality after the end of the financial year to the National Treasury. The Regional Bulk Infrastructure Grant (RBIG) is a Schedule 6 indirect conditional grant for the benefit in kind of municipalities. The objective of this Report is to provide an annual performance evaluation report covering the 4th quarter of RBIG funded projects, in compliance with the DORA. The objective of this evaluation was to determine whether the progress on the project is commensurate with the expenditure to date as well as to determine whether the project is still on course in terms of the original planning. This performance evaluation report, covering quarter 4 and the annual report of the 2013/14 fiscal year, is for the Taung / Naledi Regional Bulk Water Supply Scheme is one of the Regional Bulk Infrastructure Grant projects currently being implemented by the Dr Ruth Segomotsi Mompati District Municipality in the North West Province, with Department of Water Affairs (DWA) as main funder. 2. BACKGROUND 2.1 Description of Project The project area is approximately 40 km south of Vryburg and 20 km north of Taung Station along the N18 road between Vryburg and Kimberley. In addition, apart from the Vaalharts Water Scheme canal, the second water source is the Taung Dam which is 20 km north east of Taung Station on the Harts River. The bulk water supply scheme will augment bulk water supply to settlements in the Naledi Local Municipality and Greater Taung Local Municipality within the Dr. Ruth Segomotsi Mompati District Municipality (RSMDM) which is the Water Services Authority. The total combined population to be served is 186 139 in year 2010 with a projected population of 217 429 in year 2030. The total water demand to be supplied from the Taung Dam for the Greater Taung Local Municipality is 16 Mℓ/day and 17.3 Mℓ/day for the Naledi Local Municipality. Figure 1 and Figure 2 below indicates the towns and villages in the Naledi LM and the Greater Taung LM respectively. 4 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE Figure 1 Location of towns and villages in Naledi LM Figure 2 Location of towns and villages in Greater Taung LM APRIL 2014 5 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 2.2 APRIL 2014 Project history Water for domestic use in the area is presently abstracted from the Vaalharts irrigation scheme (vide authority no. 115/16/82) for Vryburg and (vide authority no./59/1/16) for Taung and Pudimoe. Additional to the water abstracted from the Vaalharts irrigation scheme Vryburg (Naledi Local Municipality) also has boreholes available to augment the water that is supplied from the Vaalharts irrigation scheme. The current average daily demand for Naledi Local- and Greater Taung Local Municipalities are in the region of 16 Mℓ/d, with Naledi Local Municipality using about 8.6 Mℓ/d. Taung 2.9 Mℓ/d, Pudimoe and Dryharts 3.5 Mℓ/d. The water is abstracted from the Vaalharts irrigation scheme and purified at the old Vryburg Municipality’s Waterworks just outside of Pudimoe. Prior to 2003 there were two water purification plants on site, one commissioned in 1967 and the other in 2003. The capacity for the two plants is 6 Mℓ/d for the plant commissioned in 1967 and 8 Mℓ/d for the plant commissioned in 2003. This gave a total purifying capacity of 14 Mℓ/d. However in 2003 the 6 Mℓ/d plant (1967) was decommissioned. In addition to the decommissioning of the 1967 plant the remaining 8 Mℓ/d plant experienced both design and maintenance issues resulting in a decrease in the purification capacity of the plant. On average the plant purifies about 5.5 Mℓ/d. Subsequently this has put enormous pressure on Dr Ruth S Mompati District Municipality to refurbish and upgrade the old 6 Mℓ/d plant in order to provide the amount of water needed by the Local Municipalities in the area. Provision is also made to address the problems that are being experienced with the existing works. An additional works with a capacity of 8 Mℓ/d is in design stage that will cater for the increase in population growth and hence purified water demand. The 10-year planning horizon requires a total purification capacity of 23 Mℓ/d on site. This will be done in three phases as illustrated in table 1 below. Table 1: Phasing of modules for the Water Treatment Works Phase Type Status 1 Refurbishment of existing Construction completed 6 Mℓ/d module (Completion November 2010) (commissioned in 1967) 2A 2F New 7 Mℓ/d module Upgrading and refurbishment of existing 8 Mℓ/d module Total Purification Capacity (2020) Capacity 6 Mℓ/d Construction 7 Mℓ/d Preliminary Design – not to be implemented at this stage 10 Mℓ/d 23 Mℓ/d The scope of work for the completed Phase 1 entailed the refurbishment of the 6 Mℓ/d works, which includes: Repair and alteration of the intake work, sedimentation tanks, the sand filters and both pump houses. Construction of a new vertical flocculator channel. New pipe line from the intake works. Removal of old electrical and mechanical work, and the installation of new electrical and mechanical work, which includes but is not limited to raw water pumps, clear water pumps, blowers for sand filters, new electrical boxes and panels, mixers and mechanical scrapers for sedimentation tanks. 6 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 The scope of work for Phase 2A currently in construction entails a new 7 Mℓ/d module that will include a new intake works, sedimentation tank, vertical flocculator, DAF tank, sand filters, and pump station with all electrical and mechanical works. Phases 2B, 2C and 2D respectively take care of the pipeline, reservoirs and pump stations to Vryburg; and abstraction works from the Taung Dam, pipeline to and from the WTW. The scope of work for Phase 2F currently in preliminary design comprises of the upgrade of the existing 8 Mℓ/d module (currently only purifying an average of 5.5 Mℓ/d) to 10 Mℓ/d. This involves the construction of a new sedimentation tank, DAF tank, pump house and sand filters. In addition it will cover the upgrading and repair of the existing sedimentation tank that is currently performing insufficiently. This phase will however not be implemented immediately. A regional water treatment works with an ultimate capacity of 23 Mℓ/d (2020 planning horizon) is to be situated at the old Vryburg Municipality’s Waterworks site outside of Pudimoe. 2.3 Project concept, design and plan The total project entails the construction of infrastructure to ensure the utilization of water from the Taung Dam and supply to areas in Greater Taung and Naledi. Table 2 below illustrates the plan of implementation for the Taung / Naledi project. Table 2: Phases for entire scheme Phase Number 1 2A Status Refurbish old works New 7 Mℓ module on Pudimoe WTW Completed In construction Completed, except Pudimoe pump station – in construction Pipeline from Pudimoe WTW to Vryburg, 3 reservoirs and 3 pump stations 2B Pipeline from Taung Dam to New Taung WTW Construction of new Taung WTW and upgrading of Bulk Water Storage and Distribution Infrastructure 2C 2D Description 2E South East villages internal water supply 2F Refurbish existing 8 Mℓ WTW In construction In construction PSP to be appointed in July 2014 Future Phase 1 – Refurbishment of the 6 Mℓ/d Water Treatment Works commissioned in 1967 Phase 1, which is the refurbishment of the 6 Mℓ/d entails the provision of the Water Treatment Plant located outside of Pudimoe at the old Vryburg Municipality’s Waterworks site, and includes the following: abstraction of raw water from onsite 140 Mℓ storage basin 7 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 existing raw water intake structure to be refurbished new uPVC pipe line from raw water intake works to purification works demolition of old flocculator channel, and the construction of new vertical flocculator channel Refurbishment of existing sedimentation tanks complete with mechanical scrapers, motors etc. Refurbishment of existing sand filters complete with blowers, backwash water pumps etc. refurbishment of existing clear water sumps and pump stations, complete with new clear water pumps Phase 2A – Construction of new 7 Mℓ/d Treatment Works Phase 2A currently under construction, incorporates the provision of a new 7 Mℓ/d treatment works and will include the following components. New intake works with raw water pumps abstracting from onsite storage basin New vertical flocculator channel with mixing motors and automatic coagulant feeding New sedimentation tank with mechanical scrapers New Dissolved Air Flotation (DAF) tank with saturators New V-type sand filters with blowers and backwash pumps Clear water sump New sludge ponds Upgrade of existing sludge ponds Phase 2B – Upgrading of bulk water supply from Pudimoe to Vryburg Phase 2B has been split into further sub phases for the ease of implementation and to accommodate funding streams Section 1A: New 10 Mℓ Concrete Reservoir at Vryburg Section 1B: New 1 Mℓ Concrete Reservoir at Dryharts Section 1C: New 1 Mℓ Steel Tank at Brussels Section 2A: Pumping Main 500 mm pipeline from new Pudimoe Pump station to Dryharts 1 Mℓ Reservoir (14.3 km) Section 2B: Gravity Supply Line 600 mm from 1 Mℓ Concrete Reservoir at Dryharts to Brussels booster Pump station (20 km) Section 2C: Pumping Main 500 mm pipeline from Brussels Pump station to New 10 Mℓ Concrete Reservoir (21.7 km) Section 2D: Gravity Supply Line 350 mm from New 10 Mℓ Reservoir to Existing Vryburg Reservoir (7 km ) Section 2E: Gravity Supply Line 350 mm from New 10 Mℓ Reservoir to Existing Huhudi Reservoir (5 km) Section 3A: Pump station at New 10 Mℓ Reservoir Vryburg Section 3B: Brussels Booster Pump station Section 3C: Pudimoe Pump station (previously under Phase 2A) Phase 2C – Pipeline from Taung Dam to New Taung WTW Phase 2C involves the construction of a bulk water pipeline in order to utilise the available amount of water from the Taung Dam for primary/domestic use. Phase 2C being implemented whereby a 500 mm diameter uPVC pipeline is constructed 8 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 between the Taung Dam and the new Taung WTW to convey the full firm yield of the Dam (4.8 Million m³/annum or 13.1 Mℓ/d), multiplied by the appropriate seasonal peak factors. The pipe will be connected to the water source at the outlet structure of the Taung Dam, while maintaining the full functionality of the outlets. The total length of the gravity pipeline is 9.5 km. The location of the new Taung WTW provides the options of utilising Vaal River water from the Vaalharts canal system, as well as transporting raw water to the Pudimoe WTW via the same canal. All these operations are engineered to function on gravity alone, making it an extremely sustainable, low maintenance and cost effective project. The project involves the construction of: Bulk raw water supply gravity pipeline between the Taung Dam outlet works and the proposed new WTW in Taung (9.5 km pipeline 500 mm uPVC class 9) Approximately 2.5 km gravel access road 33 air valves, 4 isolating and 3 scour valve chambers Three stream and five road crossings Connection at the Taung Dam outlet works and level control facility at Taung WTW. Phase 2D – Construction of new Taung WTW and upgrading of Bulk Water Storage and Distribution Infrastructure Phase 2D entails the construction of the WTW designed to accommodate two 11 Mℓ/d treatment modules, but initially only one module of 11 Mℓ/d will be constructed. The detailed design of the plant addressed the most economical way to accommodate the future construction of the second module. In addition to the above the following elements also form part of this phase: Pump stations o Taung Water Works Pump station o Taung Depot Pump station o Bogosing Pump station Reservoir o 1 Mℓ Reservoir at Manokwane o 1 Mℓ Reservoir at Taung North o 3 Mℓ Reservoir at Magogong o 6 Mℓ Reservoir at Pudimoe Pipelines o Tsokonyane supply pipeline from the Khibitswane pump station o Manokwane supply pipeline from Taung Depot pump station o Magogong supply pipeline from Bogosing pump station o Bogosing supply pipeline from Taung Depot pump station o Bulk supply pipeline from Taung WTW to Taung Depot pump station 9 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 Phase 2E – South East villages internal water supply Phase 2E will ensure provision of bulk potable water with the Taung Dam as source to the south east villages of Taung. The envisaged infrastructure components are: Install a 350 mm Ductile Iron pump line to supply water from the Taung WTW to the new 6 Mℓ concrete reservoir at Makgori. Install new gravity bulk mains to supply water from the reservoir at Makgori to supply potable water to the South Eastern villages. Install 110 mm u-PVC Class 9 gravity bulk main pipeline to supply water from Graspan to Modutung escarpment network. Phase 2F Refurbishment and upgrading of Existing 8 Mℓ/d plant Phase 2F incorporates the upgrading and refurbishment 8 Mℓ/d plant, and will consist of the following components. of the existing New raw water pumps Refurbishment of exiting sedimentation tank including sludge pumps Construction of new sedimentation tank New DAF tank with saturators New V-type sand filters Upgrading of existing pump house and clear water sump New water testing lab Internal site works (roads, pavements, landscaping, area lighting etc.) The villages that are expected to benefit from the project are listed in Annexure B. 2.4 Start date – duration of the programme The first contract (Phase 1) started on 4 February 2010, and depending on the availability of funding, the project should be completed during 2016. Subsequently Phases 2A, 2B, 2C and 2D commenced and they are at different stages of completion. Please refer to Annexure C where the detail of the contracts is reflected. 2.5 Funds previously allocated to project Table 3 below indicates the funding that was made available to the project during the past four financial years. The matter of the required counter funding to be obtained from the Dr RS Mompati DM still needs to be resolved. Table 3: Funding for the past four financial years Approved budget amount spent 2009/10 2011/12 2012/13 R 170 608 182 R 220 016 155 2013/14 Total Allocation R 97 613 837 R 488 238 174 10 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 3. APRIL 2014 PROGRESS TO DATE The performance evaluation was conducted on 8 April 2014 by the team consisting out of the following people: 3.1 J Fourie J Ratomba T Mathonsi F Cawood N Msimanga S Vawda K Ackerman E Janse van Vuuren L Erasmus M Chwene DWA National Office DWA Regional Office DWA Regional Office RS Mompati DM RS Mompati DM MDCC (PSP – Phase 2A) NEP (PSP – Phase 2B) Moedi / Mosegedi (PSP – Phase 2C) Bigen Africa (PSP – Phase 2D) DWA CUW (Contractor for Phase 2C & 2D) Implementation of the approved business plan The milestones are reflected in Table 4 below. Table 4: Milestones Product Feasibility Study Name of Organization compiling/ developing Relevant PSP per phase Planned date for completion FS/IRS/Design/EIA As phases are rolled out 2009 Date FS/IRS/Design/EIA approved 2009 – 2012 As phases are rolled out As phases are rolled out 2010 As phases are completed 2009 – 2012 Counter funding required from RSM DM to be resolved 2009 – 2012 Implementation Readiness Study Preliminary Design Moedi Consulting Engineers EIA Relevant PSP per phase WUL Operation and Maintenance Plan Moedi Consulting Engineers Relevant PSP per phase Financial Funding Plan Moedi Consulting Engineers 2010 Design Relevant PSP per phase As phases are rolled out. Phase 2E is pending the appointment of PSP Relevant PSP per phase 2012 (finalised) 2009 – 2012 Still pending Phase 1 has been completed in November 2010. Currently construction of Phases 2A, 2B, 2C and 2D are underway. The design work on Phase 2E will commence as soon as the PSP has been appointed. Also refer to section 2.4 above for more detail on the progress to date. 11 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 3.2 Schedules of work and phasing of the activities Phase 1 – Refurbishment of the 6 Mℓ/d Water Treatment Works commissioned in 1967 Phase 1: Refurbishment of the 6 Mℓ/d entails the provision of the Water Treatment Plant located outside of Pudimoe at the old Vryburg Municipality’s Waterworks site, and includes the following o o o o o o o Abstraction of raw water from onsite 140 Mℓ storage basin; Existing raw water intake structure to be refurbished; New uPVC pipe line from raw water intake works to purification works; Demolition of old flocculator channel, and the construction of new vertical flocculator channel; Refurbishment of existing sedimentation tanks complete with mechanical scrapers, motors etc.; Refurbishment of existing sand filters complete with blowers, backwash water pumps etc.; Refurbishment of existing clear water sumps and pump stations, complete with new clear water pumps. Phase 2A – Construction of new 7 Mℓ/d Treatment Works Phase 2A embraces the provision of a new 7 Mℓ/d treatment works and will include the following components: o o o o o o new intake works with raw water pumps abstracting from onsite storage basin; new vertical flocculator channel with mixing motors and automatic coagulant feeding; new sedimentation tank with mechanical scrapers; new Dissolved Air Flotation (DAF) tank with saturators new V-type sand filters with blowers and backwash pumps; clear water sump The practical completion certificate for the civil contract has been signed-off by the RSMDM. The Electrical / Mechanical contract is due for completion by May 2014. Phase 2B – Upgrading of bulk water supply from Pudimoe to Vryburg Phase 2B has been split into further sub-phases for the ease of implementation and to accommodate funding streams Section 1A: New 10 Mℓ Concrete Reservoir at Vryburg Section 1B: New 1 Mℓ Concrete Reservoir at Dryharts Section 1C: New 1 Mℓ Steel Tank at Brussels Section 2A: Pumping Main 500 mm pipeline from new Pudimoe Pump station to Dryharts 1 Mℓ Reservoir (14.3 km) Section 2B: Gravity Supply Line 600 mm from 1 Mℓ Concrete Reservoir at Dryharts to Brussels booster Pump station (20 km) Section 2C: Pumping Main 500 mm pipeline from Brussels Pump station to New 10 Mℓ Concrete Reservoir (21.7 km) Section 2D: Gravity Supply Line 350 mm from New 10 Mℓ Reservoir to Existing Vryburg Reservoir (7 km ) 12 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 Section 2E: Gravity Supply Line 350 mm from New 10 Mℓ Reservoir to Existing Huhudi Reservoir (5 km) Section 3A: Pump station at New 10 Mℓ Reservoir Vryburg Section 3B: Brussels Booster Pump station Section 3C: Pudimoe Pump station All of the above contracts have been completed, except Section 3C, which is scheduled for completion by June 2014. Phase 2C – Gravity Pipeline from Taung Dam to Taung The contractor appointed for Phase 2C DWA is the DWA Construction Unit and the works involve the construction of the following: Bulk raw water supply gravity pipeline between the Taung Dam outlet works and the proposed new WTW in Taung (9.5 km pipeline 500 mm Class 9 uPVC) Approximately 2.5 km gravel access road A total of 33 air valves, four isolating and three scour valve chambers Three stream and five road crossings Connection at Taung Dam outlet works and level control facility at Taung WTW The site for Phase 2C was handed over to the contractor (DWA Construction Unit West) on 14 August 2012 for implementation. The project was awarded at a value of R 43 323 995.67 and the period for construction was given as 60 Weeks (i.e. 15 months) whereby the initial anticipated completion date was 17 December 2013. Some delays have been experienced during construction, however good progress was made subsequently. Changes in scope were experienced on the project due unforeseen circumstances on site. With the scope changes the current progress on site is estimated at 85%. Due to some protest marches, disruption in trench excavations on certain portions of the pipeline route, scope changes, extension of time claims and Contract Price Adjustments, it is envisaged that the total construction value will be R 52 453 749.41 (Incl. VAT). We have received a revised construction programme, taking all of the above into consideration, with an estimated time for completion of 18 August 2014. Based on the above-mentioned the Professional Fees will also be adjusted to an estimated value of R 11 579 206.46 (Incl. VAT), with the total estimated value for Phase 2C of R 64 032 955.87 (Incl. VAT). Phase 2D – Construction of new Taung WTW and upgrading of Bulk Water Storage and Distribution Infrastructure Phase 2D will be constructed by DWA Construction Unit West with a contract value of R 205 million and a contract period of 20 months. The commencement date for the project is 11 December 2011 and envisaged to be completed in August 2014. The contract was noticeably delayed due to labour unrest affecting the entire area of project implementation. It is expected that the project will be completed towards the end of 2014. Phase 2D entails the construction of the following elements. 13 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 Taung Water Treatment Works A modular design was adopted whereby each 11 Mℓ/day phase consists of 2 No. 5.5 Mℓ/day modules. The Taung WTW entails the provision of a new 11 Mℓ/d water treatment works and will include the following components. The proposed process train will hence comprise the following elements and structures will be constructed for the respective elements: o o o o o o o o o pre-oxidation (using chlorine) pH correction (using lime) chemical dosing coagulation flocculation sedimentation rapid gravity sand filtration disinfection sludge dewatering, disposal with supernatant recovery Pipelines The construction of the following bulk and distribution pipelines is envisaged. o o o o o Tsokonyane supply pipeline from the Khibitswane pump station Construction of approximately 8.6 km of 110 mm uPVC pipeline Manokwane supply pipeline from the Taung Depot pump station Construction of approximately 5.0 km of 160 mm uPVC pipeline Magogong supply pipeline from Bogosing pump station Construction of approximately 6.1 km of 200 mm uPVC pipeline Bogosing supply pipeline from Taung Depot pump station Construction of approximately 5.3 km of 250 mm uPVC pipeline Bulk supply pipeline from Taung WTW to Taung Depot pump station Construction of approximately 1.8 km of 250 mm uPVC pipeline Reservoirs Construction of the following reinforced concrete reservoirs with appurtenant inlet and outlet chambers and pipe work. o o o o Manokwane Reservoir Construction of a 1 Mℓ reinforced concrete reservoir. Magogong Reservoir Construction of a 3 Mℓ reinforced concrete reservoir Pudimoe Reservoir Construction of a 6 Mℓ pre-stressed concrete reservoir by means of posttensioning Taung North Reservoir Construction of a 1 Mℓ reinforced concrete reservoir. 14 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 Pump stations Construction of the following pump stations in a one duty and one standby configuration, complete with pipe work, MCC and telemetry. o o o Taung Depot Pump station Bogosing Pump station Taung Water Works Pump station The original completion date for Phase 2D was August 2014, however due to the delays experienced (as discussed under Challenges) the expected completion date has been revised to December 2014. Phase 2E will follow the completion of the abovementioned phases and Phase 2F will only be implemented at a later stage when bulk water production from Pudimoe WTW will require further augmentation. A tracked programme per phase is shown in Annexure D. 3.3 Risks taken and management thereof The following risks were identified: The inability of the RSM DM to confirm counter funding may cause the project to not be completed. Further delays by the RSM DM to deal with administrative matters and make decisions have an effect on project progress and increased project costs. The continuous delays experienced from the traditional authorities in Taung under Phases 2C and 2D resulted in community unrest as the unavailability of services is impacted. On Phase 2D work stoppages occurred between January and March 2014 in the Magogong and Manokwane areas due to service delivery protests by the community. There is a possible insufficient supply of raw water to Pudimoe WTW as a result of the limited capacity of the Vaalharts Scheme northern canal. The Department has secured funding in the National Water Infrastructure branch for emergency repairs, which will be carried out by the DWA Construction Unit. A potential risk as a result of not finalising the institutional arrangements on the raw water pipeline from the Taung Dam may cause operational problems – the necessary interaction with the RSMDM, Sedibeng Water and Harts River Catchment Management forum needs to take place Failure to ensure cost recovery from the users after completion of the project will threaten the sustainability of the project. Delays are experienced from Eskom in order to effect the necessary connection to the Pudimoe WTW pump station, partially due to outstanding monies owed to them by the Naledi LM. Increased attention to be focused on all relevant parties in resolving the delay. 15 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 3.4 APRIL 2014 Capacities dedicated to the programme The capacities dedicated to the project are as follows:- 3.5 Funder: Implementing agent: Operation & Maintenance: Consulting Engineer: Contractors: DWA RS Mompati DM Sedibeng Water for Greater Taung LM, Naledi LM MDC Consulting Engineers (Phase 1 & 2A) NEP Consulting Engineers (Phase 2B) Moedi Consulting Engineers & Mosegedi & Associates JV (Phase 2C) Bigen (Phase 2D) As listed in Annexure C Key challenges within the project Availability of sufficient funding for full implementation of the project, especially from the RS Mompati DM. Phase 2A – The Mechanical Contractor has made little progress on site, and have stopped work on site from 21 October 2013 to 2 December 2013 for which no reason was tendered. A letter of intent to cancel the appointment was sent to the Contractor, who then vowed to work through the builders’ holiday in order to complete the project by the middle of February 2014. The contractor has not delivered on his promises; and as at 31 March 2014 many items have still not been delivered to site and no electrical work has started as yet. A letter of intent to terminate the contract was sent again to the contractor, who is reportedly experiencing cash flow problems with the implication that they are unable to pay suppliers to deliver equipment / materials to site. The contractor however remains confident and committed to complete the contract albeit late. Phase 2A – There is still no dumping site in the district that accepts WTW sludge. This will have an impact on Phase 2D as well. Phase 2B Material supply from international suppliers delaying the completion of the project. Phase 2C – Lengthy discussions were held with DWA NWRI Branch (Dam Safety) for approval of the connection at the Taung dam as well as the crossing of the dam wall to conform to DWA specifications in line with dam safety. Phase 2C – difficulty is experienced by the DWA Construction Unit in appointing SMMEs due to the procurement requirements of the Department. Excessive rain was experienced from the period of November 2013 up to end of March 2014. Although this impacted all sites it especially had a negative impact on Phase 2C where construction of the pipe line crossing the dam wall could not commence due to the dam over flowing. There is not a managing / lead PSP to coordinate the total project, putting more pressure on the already overloaded Technical Services Department of the RSMDM in terms of project administration and reporting, which has continued to be a problem from an Implementing Agent point of view. Interaction with the Chief (Kgosi Mankoroane) and obtaining his buy-in remained difficult and a further delay is experienced from the Kgosi to provide letters on dealing with the land issue for phase 2D, hence progress remained slow during the period reported on. 16 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 Phase 2D – difficulty is experienced on the recruitment of labour in the different working areas as the applicable communities expect to be appointed in their own area of residence, which also caused unrest. Phase 2D – The respective Tribal Authorities’ outstanding community resolutions pertaining to land issues required for the infrastructure development have a direct effect on the progress on this phase. The lack of skills and performance of the appointed local SMME’s negatively affects the progress on Phase 2D. Claims for payment by project team to DWA is slow; on the other hand there were delays in DWA making payment due to the change in their financial system– this is in the process of being resolved. Water Use License application still to be finalised. Operation & Maintenance plan not yet in place; and the District Municipality and Sedibeng Water have to resolve the O&M matters for the project. 4. PROJECT RESULTS AND BENEFICIARIES 4.1 Outcomes and outputs Currently the expected outcomes and outputs are on track, with the two main obstacles being availability of counter funding and the community challenges experienced in Taung. 4.2 Beneficiaries and project results The project has benefited the project team and community with the following: 4.3 Involvement of trainee personnel involved in the project whilst gaining experience in all project aspects (design, contract administration, policies). This training was done through the PSP, Mosegedi and Associates, wherein two students were appointed during July 2013. One of these students left the employment of the PSP at the end of November 2013, whilst the other student is still employed by the PSP. Involvement of local people with the project whilst gaining experience and training on construction and contracting aspects (contract management and various construction methods). Provision of basic water services to the community with a total combined population of 186 139 in 37 227 households, and also catering for future economic and domestic demand. Sourcing of materials from local suppliers and manufactures. On Phase 2D the contractor appointed three SSME’s thus far for various portions of the work. A substantial portion of the work is earmarked for SMME’s in the next financial year. A number of people have been identified and will be send for further training in construction related activities. A total of R 6.99 million was paid to local labour on Phase 2D in the period April 2013 to March 2014. Jobs Created Job creation details are summarized in Annexure E. 5. CONCLUSION / LESSONS LEARNED 17 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 5.1 APRIL 2014 Main successes and failures of the project to date The delays experienced under Phases 2C and 2D have caused the project to lose its momentum. Stronger political leadership from both the District Municipality and the Local Municipality could have gone a long way in making way for the project to proceed unhindered. 5.2 Ownership and sustainability of infrastructure works The Dr Ruth Segomotsi Mompati District Municipality is the Implementing Agent who will take ownership of the infrastructure, and will also be responsible for the operation and maintenance of the works. Sedibeng Water has been appointed to carry out the operation and maintenance of the water treatment works. 5.3 Lessons learned 6. Ensure appointment of a lead consultant for projects where there will be more than one PSP. Do not underestimate the role of the Tribal Authority, as they can hamper progress a great deal when not brought on board from the beginning. Start as early as possible with Eskom to ensure all connections are in place at the commissioning of the infrastructure. When contractors are expected to enter into joint venture partnerships, it should rather be done after awards, as agreements seem to be difficult to be put in place. Do not allow a project to proceed when counter funding arrangements are not in place. Ensure early involvement of Social Facilitator to convey all information relevant to the project to the community. This will ensure less community issues throughout the project. Promote the revision of procurement requirements by State departments, e.g. DWA Construction Unit to make local economic development on projects more conducive. On projects where the DWA Construction Unit will be employed as contractor, information on the specifications and Bill of Quantities need to be provided early to prevent delays in procurement of materials / equipment. RECOMMENDATIONS Finalise the matter of the required counter funding from RSM DM of R 127 million for the project. Tribal authority issues in Taung must be resolved to ensure project progress. Operation and maintenance matters need to be finalised and sufficiently budgeted for by the time the system becomes operational, together with the revision of the water tariff structure. RSM DM to finalise institutional arrangements on raw water supply to both Pudimoe WTW and Taung WTW 18 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE ANNEXURE A: PROJECT IMPLEMENTATION PHOTOS New 7ML/day works Sand filter with nozzle installation complete Clarifier scraper motor installed APRIL 2014 19 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE DAF Module: Civil work completed, mechanical installation underway Clarifier scraper APRIL 2014 20 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE PHASE 2B Pudimoe WTW – Generator building Works on stream crossing Number 2 APRIL 2014 21 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE Manokwane reservoir: Preparation for roof APRIL 2014 22 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE Taung WTW Pudimoe reservoir: Steel fixing for next lift APRIL 2014 23 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE Bogosing: Canal Crossing APRIL 2014 24 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE ANNEXURE B: LIST OF TOWNS / VILLAGES EXPECTED TO BENEFIT TOWNS AND VILLAGES TO BENEFIT IMMEDIATELY NALEDI LM VRYBURG HUHUDI GREATER TAUNG LM TAUNG DEPOT MATOLONG TAUNG VILLAGE ROOIWAL MANOKWANE TAUNG STATION KOLONG DRY HARTS PUDIMOE MATLHAKO NOMMER ONE MAGOGONG LOTHWANYENG MAPHOITSILE MOGOPELA CHOKONYANE MYRA MODUTUNG MODUTUNG ESCARPMENT MAPLANKENG ITERELENG GA-MOKAKE TOWNS AND VILLAGES TO BENEFIT IN THE FUTURE NALEDI LM STELLA GREATER TAUNG LM MANTHESTAD PITSONG MABERENG LESHOBO CHOSENG MORETELE NTSWANAHATSHE LONGANENG MOKASSA I MOKASSA II MAROTANENG MOTSWEDING MATSHENG MOLELEMA BANKSDRIFT BIG SERASENGWE SMALL SERASENGWE MAGANENG DIKHUTING MOTHATHANYANENG KHUDUTLOU MOROKWENG MATLAPANENG KOPJE-ENKEL GRASPAN APRIL 2014 25 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE ANNEXURE C: DETAILS OF CONTRACTS AWARDED APRIL 2014 CONTRACTOR CONTRACT VALUE (incl. VAT) CONTRACT AWARD / START DATE PLANNED COMPLETION DATE ACTUAL COMPLETION DATE EXPENDITURE AS AT 30 SEP 13 (incl. VAT) % COMPLETION EMPA Structures R 10 834 061.82 4 February 2010 3 September 2010 3 November 2010 R 10 834 061.82 100% HT Pelatona ORA / ORE JV R 7 751 988.60 4 February 2010 3 September 2010 3 November 2010 R 7 751 988.60 100% BDM2007-024E Pudimoe Construction of New 7mℓ/Day Water Purification Works: Phase 2: Civil ISD Properties R 25 357 088.10 14 January 2011 11 May 2012 Practical completion R 26 968 185.33 98% BDM2007-024D Pudimoe Construction of New 7mℓ/Day Water Purification Works: Phase 2: Mechanical Botjheng Water R 13 038 694.71 14 January 2011 11 May 2012 In Progress R 7 321 688.14 80% RDM2011-038Ba Construction of a 10Mℓ Concrete reservoir - Vryburg Lepogo Construction JV R 16 427 309.72 14 October 2011 13 October 2012 18 January 2013 R 16 718 146.51 100% Ultimate Dynamics Civils R 11 600 928.38 14 October 2011 29 June 2012 18 January 2013 R 11 600 928.37 100% HT Pelatona JV Ora & Ore Construction R 3 397 112.34 14 October 2011 6 July 2012 21 January 2013 R 4 322 899.84 100% CONTRACT NO. AND NAME RDM 2007-024B Refurbishment of 1967, 6 Mℓ/d Works (Phase 1) Civil works RDM 2007-024C Refurbishment of 1967, 6 Mℓ/d Works (Phase 1) Mechanical works RDM2011-038Bb Construction of a 1Mℓ Concrete Reservoir Dryharts. RDM2011-038Bc Construction of a 1Mℓ Steel Tank - Brussels pump station 26 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE RDM2011-038Ca Construction of main pumping supply line from Pudimoe to turn-off from Dryharts reservoir RDM2011-038Cb Construction of main gravity supply line from turn-off to Dryharts reservoir RDM2011-038Cc Construction of pumping supply line from reservoir at Dryharts to pump station at Brussels RDM2011-038Cd Construction of pumping supply line from Brussels pump station to turn-off at 10Mℓ reservoir RDM2011-038Ce Construction of pumping supply line from turn-off to 10Mℓ reservoir APRIL 2014 Balekane EFC JV R 31 736 383.56 9 January 2012 6 March 2013 15 June 2013 R 36 920 780.56 100% KD Civils JV Uncle Paul R 11 562 691.80 9 January 2012 23 July 2012 23 July 2012 R 15 009 488.33 100% Ultimate Dynamic Civils R 45 715 076.00 9 January 2012 30 April 2013 22 April 2013 R 53 523 586.64 100% Balekane EFC JV R 44 592 738.63 9 January 2012 6 March 2013 15 June 2013 R 50 476 655.94 100% Balekane EFC JV R 8 783 943.34 9 January 2012 30 July 2012 18 January 2013 R 10 143 985.57 100% RDM2011-038Cf Construction of main supply line from 10Mℓ reservoir to Vryburg concrete reservoir MIS Pipelines (Pty) Ltd R 10 735 406.00 9 January 2012 31 October 2012 18 January 2013 R 11 225 598.07 100% RDM2011-038Cg Construction of main supply line from 10Mℓ reservoir to Huhudi reservoir MIS Pipelines (Pty) Ltd R 7 527 245.00 9 January 2012 31 October 2012 30 October 2013 R 8 317 595.68 100% RDM2011-038Da Construction of new pump station at Vryburg next to existing Pressure Tower HT Pelatona JV Ora & Ore Construction R 6 295 886.30 25 January 2012 31 July 2012 28 March 2013 R7 609 184.02 100% 27 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 RDM2011-038Db Construction of Booster Pump station at Brussels HT Pelatona JV Ora & Ore Construction R 11 697 516.38 25 January 2012 31 July 2012 28 March 2013 R 14 798 424.11 100% RDM2011-038Dc Construction of Pudimoe Pumpstation at Pudimoe WTW HT Pelatona JV Bay View Trading R 33 831 706.84 19 September 2013 2 April 2014 14 June 2014 R 27 301 036.92 Manufacturing 98% On-Site 25% RDM2011-034 Gravity Pipeline from Taung Dam to Taung DWA Construction Unit West R 43 323 995.87 14 August 2012 18 August 2014 R 34 864 487.84 85% RDM2012 – Construction of new Taung WTW and upgrading of Bulk Water Storage and Distribution Infrastructure DWA Construction Unit West R 205 542 612.00 11 December 2012 14 August 2014 NOTE: Retention monies withheld have been included as expenditure. All figures include 14% VAT. R 70 358 612.06 30% 28 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE ANNEXURE D: PROJECT SCHEDULE Phase 2A – Mechanical / Electrical contract APRIL 2014 29 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 30 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE APRIL 2014 Phase 2B All works under the original scope has been completed and the REVISED program for the Pudimoe pump station is reflected below. 31 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE Phase 2C APRIL 2014 32 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE Phase 2D APRIL 2014 33 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE ANNEXURE E: DETAILS OF JOB OPPORTUNITIES Phase 2A APRIL 2014 34 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE Phase 2B APRIL 2014 35 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE Phase 2D APRIL 2014 Summary of Decent Job Opportunities Decent job opportunities Decent job opportunities: April 2013 to March 2014 for people employed at Adult Men Adult Women various occupational No Person Actual cost No Person Actual cost No levels: Decent = Full time Days on job Days on job for at least 5 months or opportunities opportunities more Clerical Ongoing Clerical New Labourers Ongoing Labourers New Managerial Ongoing Managerial New Semi-Skilled Ongoing Semi-Skilled New Skilled Ongoing Skilled New Supervisor Ongoing Supervisor New Other Ongoing Other New TOTAL Ongoing TOTAL New Youth Men Person Actual cost No Days on job opportunities Youth Women Person Actual cost on Days job opportunities Disabled Person Actual cost on Days job opportunities No TOTAL Person Actual cost on Days job opportunities No 3 0 40 21 5 0 20 3 242 0 242 115 536 0 484 115 226272.42 0 1965427.2 445567.5 0 0 1206786.24 107526.15 0 0 16 16 0 0 1 0 0 0 242 115 0 0 242 0 0 0 786170.88 339480 0 0 75424 0 1 0 47 35 1 0 10 0 242 0 242 115 242 0 242 0 75424.14 0 2309376.96 742612.5 0 0 754241.4 0 5 0 26 12 1 0 0 0 242 0 242 115 242 0 0 0 377120.7 0 1277527.68 254610 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 9 0 129 84 7 0 31 3 242 0 242 115 536 0 484 115 678817.26 0 6338502.72 1782270 0 0 2036451.78 107526.15 2 0 5 0 3 0 78 24 242 0 242 0 310 0 2298 230 0 0 0 0 0 0 R 3,398,486 R 553,094 0 0 0 0 1 0 18 16 0 0 0 0 180 0 664 115 0 0 0 0 0 0 R 861,595 R 339,480 6 0 0 0 2 0 67 35 484 0 0 0 141 0 1593 115 75424 0 0 0 0 0 R 3,214,467 R 742,613 1 0 0 0 3 0 36 12 242 0 0 0 363 0 1331 115 0 0 0 0 0 0 R 1,654,648 R 254,610 0 0 1 0 0 0 1 0 0 0 242 0 0 0 242 0 0 0 0 0 0 0 R0 R0 9 0 6 0 9 0 200 87 484 0 242 0 994 0 3224 230 75424 0 0 0 0 0 R 9,129,196 R 1,889,796 Summary of Temporary Job Opportunities Temporary job opportunities for people employed at various occupational levels: Temporary = Less than 5 months Temporary job opportunities: April 2013 to March 2014 Adult Men Person Actual cost No Days on job opportunities No Adult Women Person Actual cost No Days on job opportunities Youth Men Person Actual cost No Days on job opportunities Youth Women Person Actual cost No Days on job opportunities Disabled Person Actual cost No Days on job opportunities TOTAL Person Actual cost on Days job opportunities Clerical Ongoing Clerical New Labourers Ongoing Labourers New Managerial Ongoing Managerial New Semi-Skilled Ongoing Semi-Skilled New Skilled Ongoing Skilled New Supervisor Ongoing Supervisor New 0 0 0 0 0 0 0 3 0 0 0 0 0 0 0 0 0 0 0 32 0 0 0 0 R0 R0 R0 R0 R0 R0 R0 R 29,920 R0 R0 R0 R0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 32 0 0 0 0 R0 R0 R0 R0 R0 R0 R0 R 19,947 R0 R0 R0 R0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 0 0 0 0 0 0 0 5 0 0 0 0 0 0 0 0 0 0 0 32 0 0 0 0 TOTAL Ongoing TOTAL New 0 3 0 32 R0 R 29,920 0 0 0 0 R0 R0 0 2 0 32 R0 R 19,947 0 0 0 0 R0 R0 0 0 0 0 R0 R0 0 5 0 32 R0 R0 R0 R0 R0 R 49,867 R0 R0 R0 R0 R 49,867