Introducing Kobelco
Car Dismantling Machine
INDEX
Advantage of Car Dismantling Machine
Ｐｒｏｄｕｃｔ ｉｎｔｒｏｄｕｃｔｉｏｎ
End of Life Vehicle (ELV) & Engine
Dismantling Demonstration
Advantages of Car Dismantling Machine
Advantages of Car Dismantling Machine
•
Work Can Performed by One Machine
• The Machine Can Work Anywhere
The machine is powered by Diesel fuel and so can operate anywhere on the site
• Operators Safety
Operators inside cabin protected by safety guard, 10-15 feet away from the work
being dismantled.
• Benefit from Mass Production, Excavators
The major structures and componetns are the same as Kobelco’s standard
hydraulic excavators, of which are produced more than 20,000 units annually
worldwide. This brings low production cost and availability of service, parts and
consumables.
• Manual Operation
Controlled manually by human operator depending on various types, models and
conditions of ELV.
Advantages of Car Dismantling Machine
Advantages of Car Dismantling Machine
Wholesale Value of Recycled Components
These values are for examples only and will vary by market
and destination as of 9-1-2014
Advantages of Car Dismantling Machine
Ｐｒｏｄｕｃｔ Iｎｔｒｏｄｕｃｔｉｏｎ
First Car dismantling Machine in the world
“Nibbler” developed
Lower clamp Arms developed and
installed to stabilize the vehicle.
10
First Car dismantling Machine in the world
Open & Close
Grips & Teeth
Bowl-shaped grip
Cutting teeth
Car dismantling machine is for efficiently
dismantling and sorting vehicles & engines
NOT A Conversion Kit Machine
Kobelco designed and produced specifically for the
Scrap Industry
Crude add on SAS fork conversion.
Fixed up and down clamp arms and crude
Grip Assembly
Use of Car Dismantling Machine
Disposal of End-of-life Vehicle &
Metal parts Dismantling Work
【 Main use 】
• Dismantling vehicles, and
• removing and sorting their
component recyclable parts
Introduction of nibbler KVE720PR
Multi-dismantling nibbler
KVE720PR
・Shaped to handle all types
of metal products
・Long and thin tips designed to secure
a firm hold of small parts such as
harnesses and electrical fittings
・Full rotating head that simplifies
precision work that uses two rotation
motors for maximum twisting torque.
Lower Clamp Arm
Cutting teeth
Bowl-shaped grip
Front Anvils
Operation guide
Nibbler rotating S/W
Clamp arm UP & Down S/W
Nibbler opening S/W
Clamp arm Open & Close S/W
Main Specifications
End of Vehicle Life (ELV)
and Engine Dismantling Demonstration
Recycling Flowchart (Scrapping to Dismantling)
Sorting of scrapped vehicles
Recovery of interior/
exterior used parts
Scrap car
Car with recoverable parts
Scrap car dismantling
Functional parts
recovery
• Engine
• Suspension
and other parts
Scrap recovery
•
•
•
•
•
Gas tank
Suspension
Muffler
Other steel
Engine
Pre-sorting
for recovery of
valuable items
• Air bag processing
• Batteries
• Air condition gas
recovery
• Fuel recovery
• Oil recovery
• Tire recovery
• LLC recovery
Non-metallic/
Plastic recovery
Non-metallic
recovery
•
•
•
•
•
•
Radiator
Condenser
Blower fan
Heater core
Wiring harnesses
Motors
ELV Dismantling
21
Breakdown of Collectable and Recyclable Resources (1/4)
Front & rear bumper : Resin Bumper, Interior and exterior parts
Radiator : Copper, aluminum  Brass, aluminum products
Battery : Lead, sulfuric acid  Battery
Breakdown of Recoverable and Recyclable Resources (2/4)
Suspension : Steel, aluminum  Steel products, aluminum products
Gear oil : Oil  Alternative fuel for boilers and incinerators
Transmission : Steel, aluminum
 Car parts, other steel products, aluminum products
Breakdown of Recoverable and Recyclable Resources (3/4)
Catalyst : Platinum, palladium
 Catalyst
Window : Glass
 Glass wool, aggregate
Door : Steel
 Car parts, other steel products
Body : Steel
 Car parts, other steel products
Breakdown of Recoverable and Recyclable Resources (4/4)
Wheel : Steel, aluminum
 Car parts, aluminum products
Tires : Rubber
 fuel, pavement material
Seat : Urethane form, fibers
 Soundproofing materials for vehicles
ELV Dismantling
Hood removal
Vehicle held by clamp arm
26
ELV Dismantling
Side chassis frame removed
27
ELV Dismantling
Lights removed
Electric wire and harness
removed by fork pointed tooth
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ELV Dismantling
Electric wire and harness
pulled out from the front
Radiator removed
29
ELV Dismantling
Wiper motor removed
Bumper taken off
30
ELV Dismantling
Windshield taken out
31
ELV Dismantling
Steering wheel and
dashboard panel removed
Panel separated by anvils
on the clamp arms
32
ELV Dismantling
Roof pulled off
Lining materials peeled
33
ELV Dismantling
Electric wire and harness
under seats pulled off
Seats taken out
34
ELV Dismantling
Window mechanisms in
doors removed
Door lining material pulled off
35
ELV Dismantling
Car body turned upside down
36
ELV Dismantling
Cover removed
Car body secured in clamp arm
37
ELV Dismantling
Catalyst removed
Muffler pulled out
38
ELV Dismantling
Frame sections removed
Suspensions removed
39
ELV Dismantling
Main frame opened
Oil drained and gas drawn off
from shock absorbers
40
ELV Dismantling
Engine removed
41
ELV Dismantling
Fuel tank removed
Rear suspension removed
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Engine Dismantling
43
Engine Recoverable and Recyclable Resources
Carburetor / Injection system: Recycled
・Engine : Steel, aluminum
 Car parts, other steel products,
aluminum products
・Wire harness (copper)
 Copper products
Starter motor : Recycled
Engine oil : Oil
 Alternative fuel for boilers and
incinerators
Engine Dismantling
Engine firmly secured by bowlshaped grips of clamp arm
Hoses, tubes, electric wire
and harness removed
45
Engine Dismantling
Alternator removed
A/C Compressor
46
Starter
Engine Dismantling
Transmission block separated from engine body
47
Use of Cutters to Remove Cylinder Head
Engine Dismantling
Remaining electric wire and harness and pipes removed
49
Engine Dismantling Video
50
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