Capabilities Overview
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Company Overview
The Design Mill team brings together a staff of talented engineers, program managers,
and 3D design specialists. This teaming combination enables us to specialize in
modeling and simulation providing cradle-to-grave design process optimization and
support while reducing design time and cost.
Background:
• Privately owned small business
• Founded 2006
• 90+ Employee’s
• Corporate office and production facility located in Elizabeth, Illinois
• Additional offices in Charleston, South Carolina and Stafford, Virginia
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Professional Experience
The DMI teams brings together a range of professional experience including
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Computer Aided Design
3D Modeling
Engineering Design Graphics
Human Factors and Safety
Computer Programming
Graphic Design
Web Site Development
Gaming Programmers
Animation Specialists
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Project/Program Management
Acquisitions
Logistics
Military Intelligence
Test and Evaluation
Requirements Development
Systems Approach to Training (SAT)
Mechanical Engineering
Electrical Engineering
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Core Capabilities
3D Models
• 100% Dimensionally Correct models
• System and Component level models
• Basis for all other products
Virtual Engineering & Analysis
• Conceptual Design
• Virtual Prototypes
• Finite Element Analysis (FEA)
• Human Factors (Ergonomics)
• Reverse Engineering
Graphics / Program Support
• Promotional Videos / Short Movies
• Trade Shows / Graphics Support
• High Resolution Images
• Large Format Printing
• 3D Printing Capabilities
Animations
• Concept Delivery
• Design Reviews
• Instructional Videos
Visualization
• Virtual Reality Presentations
• Design Review Visuals
• 3D Interactive Immersive
Technical Drawings
• Fabrication Drawings
• Assembly Drawings
• Technical Data Package
• Cable and Interconnect
Training
• Interactive Multimedia Instruction (IMI)
• Computer Based Training (CBT)
• Interactive Electronic Technical/Training Manuals (IETM)
• Graphical User Interface (GUI) Programming
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3D Modeling
By scanning and photographing hardware to ensure precise measurements, and using
state-of-the-art software we are able to create virtually realistic replicas of equipment.
MRC-142 Radio
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Transform ideas into computer models
100% dimensionally correct
Fully textured
System and component level models
Create library of all system components
Design and Milestone reviews
Tactile Remote Sensor System - TRSS
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Conceptual design
Existing system modifications
Virtual reality presentation
3D interactive immersion
Technical drawing and data package
Cable and interconnect drawing
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Virtual Engineering
Utilizing the latest engineering software and hardware we are able to
create virtual prototypes of new system concepts and existing systems.
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Improves design quality
Shorten the design process time
More effective internal design reviews
Detect design problems earlier
Easily incorporate late design changes
Electrical and mechanical system design
No questions of what the final design will be
Visualize more 'what-if' scenarios during the design process
Eliminates the need for costly physical prototypes and testing
Provide design alternatives before project costs are committed
Allow non-technical personnel to gain a better understanding of design intent
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Finite Element Analysis - FEA
Using FEA we are able to use the computer model and run a variety of test to
verify a proposed design will perform to specifications without possible problems.
Types of analysis we are able to perform
• Thermal analysis
• Structural stress analysis
• Vibration analysis
• Fatigue analysis
• Electromagnetic analysis
Thermal Analysis Run on the Tactical Data Network - TDN
Benefits of using FEA
• Identifies a broad range of potential problems
• Better insight into critical design parameters
• Analyze a given set of loading conditions
• Verifying the fitness of existing systems
• Evaluating new concepts
Structural Stress Analysis
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Human Factors Engineering - HFE
Our human factors professionals take the system’s computer model through a series
of specific analyses to ensure people can use the system safely and efficiently.
Types of analysis we are able to perform
• User-centered requirements analysis
• Mission analysis
• Task & function analysis
• Critical task analysis
• Workload analysis
Benefits of using HFE
• HFE is a Department of Defense requirement
• Reduces human error
• Inputs can guide design decisions
• Identify problems of an existing system
• Adapt/design work stations to improve
operational performance and safety
Task and Function Analysis Run on the
Amphibious Assault Vehicle - AAV
Undesirable Seating Position
Recommended Seating Position After Analysis
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Design Mill IETM and IMI Development
Our team of professionals integrates talent, technology, and creativity to stretch
the boundaries of interactive training and technical manual development.
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Design and develop to customer’s specifications
High resolution, fully textured 3D models
No need for expensive plug-ins
Adhere to DoD and USMC requirements
MarineNet and SCORM conformant
Reduces administrative and distribution costs
Access to information all day every day
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TAC Radio IMI Features
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Course overview with learning objectives
Audio text narration (on/off toggle)
Audio sounds of equipment
Tool tips appear as you mouse over the item
Instructional animated video
Knowledge exercises at the end of each section
Interactive procedural exercises
User manuals / technical documentation provided
End of lesson test
Custom built database randomly selects questions
to generate tests, grades test and tracks student
progress
• Supervisor notified of results
• Viewable through Internet Explorer
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Platform Integration IETM Features
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360 degree digital animation of the vehicle
Interactive 3D models
Animations shows radio’s location in vehicle
Zoom feature
Access to technical information through organized
hyperlinks
• Interactive 3D views of cabling allows you to
• View and manipulate the cable in 3D
• When you mouse over cable and it highlights
• Clicking it opens a 2D drawing of the assembly
• User manuals / technical documentation provided
• Executable that works in Flash Player
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Animations / Marketing / Program Support
Our animation specialists and graphic designers can provide marketing and
program support for all phases of the program’s life cycle.
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Walk through animations
Full motion computer-generated animations
Concept Delivery
Promotional Videos / Short Movies
Design Reviews
Milestone Reviews
Logo Design
Trade Shows Graphics
High Resolution Images
Large format printing
Logo designed, printed on
Trailer packing chart
printed on durable canvas
gator board and digitally cutout
Laminated decal stickers
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Programs Supported
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CONDOR Gateway
Light Armored Vehicle (LAV)
Tactical Data Network (TDN)
Rapid Response System (RRS)
Tactical Exploitation Group (TEG)
Digital Technical Controller (DTC)
Assault Amphibious Vehicle (AAV)
Rapid Response SystemV2/ELMR
Identity Dominance System (IDS)
Enterprise-Land Mobile Radio (E-LMR)
Tactical Remote Sensor System (TRSS)
Mine Resistance Ambush Protected (MRAP)
Tactical Wireless Platform Integration (TWPI)
Marine Expeditionary Force Intelligence Analysis System (MEF-IAS)
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Summary
• Our team includes members that understand the unique needs of the military and have
a thorough understanding of information security and the contracting process.
• We are an energetic quality organization having achieved great success in DoD in a
very short period of time and as our customer we believe you have the right to expect
quality products.
• We embrace technology and can bring your program the technological “punch” that it
needs, saving you time and money. We will go the extra mile to earn and retain your
business.
Contact Information:
Nathan Greiner, President – nathan@designmillinc.com, 815-858-3773
Chris Lord, Vice President – chris@designmillinc.com, 815-858-3773
Ray Morales, USMC SME – ray_morales@designmillinc.com, 540-318-8232
www.designmil.com
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