E-Procurement Tools Training Module Developed By: Benjamin Maughan Operations 361 November 05 © Nov 2005 1 Purpose Define E-Procurement Explain its role as an E-Business Tool Identify E-Procurement in Your Organization Create E-Procurement Flow Chart Summarize Learning Points Identify Next Step November 05 Overview © Nov 2005 2 Exercises Process Flow Diagram Process Flow E-Procurement Analysis Streamlined Process Flow using EProcurement Cost Analysis November 05 Overview © Nov 2005 E-Procurement Using internet or intranet based information systems software to coordinate the buying, shipping, inventory management, supplier selection, and approval process of vital business acquisitions within the organizations core competency. November 05 Define E-Procurement © Nov 2005 4 E-Procurement Purchasing Process - Preliminary Actions Need/Specification Identification Supplier Selection Terms Negotiation Regulations November 05 Define E-Procurement © Nov 2005 5 E-Procurement Purchasing Process - Buying Process Purchase Order Delivery Process Purchase Order Receipt Process Order Fill Timing Order Accuracy Order Receipt Order Inspection Order Payment Process November 05 Define E-Procurement © Nov 2005 6 E-Procurement Purchasing Process - Concluding Actions Order Record Storage & Organization Order Reviews Benchmarking Comparative Analysis November 05 Define E-Procurement © Nov 2005 7 E-Procurement Purchasing Process Needs Identification Purchase Order Prep Specifications Follow-up Supplier Evaluation Receipt/Inspection Supplier Selection Payment Records Management November 05 Define E-Procurement © Nov 2005 8 E-Procurement Software Tool Encompasses: Preliminary Actions Coordinates inventory management systems with purchasing systems. Coordinates new business ventures with purchasing systems. Creates List of Needed Items (Inputs) Archives that List November 05 E-Procurement’s Role © Nov 2005 9 E-Procurement Encompasses: Preliminary Actions Maintains Record of Suppliers Maintains Record of Supplier Profiles Maintains Record of Supplier Capabilities Maintains Record of Negotiated Prices Maintains Record of Negotiated Terms Maintains Record of Contracted Limitations November 05 E-Procurement’s Role © Nov 2005 10 E-Procurement Encompasses: Buying Actions Sends Purchase Order Delivery directly to Supplier Maintains Real-time Order Status Records Order Delivery timing Records Order Accuracy Records Order Inspection Data Submits Payment Request Coordinates Payment Approval Process November 05 E-Procurement’s Role © Nov 2005 11 E-Procurement Encompasses: Concluding Actions: Sends Electronic Receipts to suppliers, archives, managers Maintains on-demand records for order reviews Allows reports and analyses for benchmarking Facilitates comparative and costs analyses November 05 E-Procurement’s Role © Nov 2005 12 E-Procurement Benefits Streamlines procurement process Increases communication Increases procurement speed Eliminates non-value added personnel Reduces DEAD time November 05 E-Procurement’s Role © Nov 2005 13 E-Procurement Benefits Provides records Produces reports Facilitates improvements November 05 E-Procurement’s Role © Nov 2005 14 E-Procurement Detriments Limits flexibility for extensive notations Poor performance for exception items November 05 E-Procurement’s Role © Nov 2005 15 E-Procurement In your organization: Understanding Process Flow Beginning Points End Points Inputs/Outputs Gray Boxes Black Holes Miracles Transformation Activities November 05 E-Procurement in Your Organization © Nov 2005 16 E-Procurement In your organization: Mapping Symbols November 05 Start Point/Finish Point Symbol Process Activity/Step Symbol Decision Point Symbol Input/Output Symbol E-Procurement in Your Organization © Nov 2005 17 E-Procurement In your organization: More Mapping Symbols November 05 Document Created Symbol Delay Symbol Inspection Symbol Move Activity Symbol E-Procurement in Your Organization © Nov 2005 18 E-Procurement Identify Buying Steps as Flow Symbols Engineer requests four computers using ERP. (A procurement software program) What symbol is this request? November 05 E-Procurement in Your Organization © Nov 2005 19 E-Procurement Identifying Buying Steps as Flow Symbols Manager approves request for four computers. What two symbols would result for this action? November 05 E-Procurement in Your Organization © Nov 2005 20 E-Procurement Identifying Buying Steps as Flow Symbols With manager approval Procurement sends purchase order to Computer Provider Inc. What symbol would result from this action? November 05 E-Procurement in Your Organization © Nov 2005 21 E-Procurement Identifying Buying Steps as Flow Symbols Purchase Order sits in suppliers bottleneck instead of going straight to suppliers pack and ship department. What symbol would result from this action? November 05 E-Procurement in Your Organization © Nov 2005 22 E-Procurement Example - Customer Request Five Servers What are some of the possible process components? Be Creative! November 05 E-Procurement in Your Organization © Nov 2005 23 E-Procurement Example - Customer Requests Five Servers Input: Salesperson fills out specification form 10W Delay: 10W sits in ‘new order’ pile Activity: 10W is faxed to assembly. Activity: Assembly manually collects the inventory items. Document: Assembly creates order form 10A for ‘out of stock’ items. Activity: Assembly delivers 10A to supervisor for approval November 05 E-Procurement in Your Organization © Nov 2005 24 E-Procurement Example - Customer Requests Five Servers Delay: 10A sits in supervisor ‘to do’ pile. Activity: Supervisor approves request. Activity: Supervisor gives 10A to secretary Activity: Secretary gives 10A to assembly Activity: Assembly faxes 10A to approved supplier Activity: Supplier has E-Procurement Software and ships items in 4 hours. November 05 E-Procurement in Your Organization © Nov 2005 25 E-Procurement Example - Customer Requests Five Servers Inspection: Assembly inspects shipment Activity: Assembly puts items in the five servers Inspection: Quality Assurance inspects servers Document: Quality Assurance creates 10C - Inspection Activity: Assembly moves servers to shipping Activity: Shipping sends servers to Customer Document: Shipping records shipment items and date Even simple requests require many components November 05 E-Procurement in Your Organization © Nov 2005 26 E-Procurement Creating a List of Flow Chart Components in your Procurement Process Remember to include: Approvals Documents created and archived Delays Inspections Any other item that is part of the process This can be extensive - Take 15 minutes. November 05 E-Procurement in Your Organization © Nov 2005 27 E-Procurement Procurement Process Streamlining Non-Value Added Actions Inspections Records Benchmarking Delays Dead Time Wait Time Ship Time November 05 E-Procurement Flow Chart © Nov 2005 28 E-Procurement Procurement Process Streamlining Unnecessary approvals Direct Supervisors Accounting Process impediments Unnecessary steps Secretary Handling Shifting products around Factory November 05 E-Procurement Flow Chart © Nov 2005 29 E-Procurement Procurement Process Streamlining Identify unnecessary steps: Input: Salesperson fills out specification form 10W Delay: 10W sits in ‘new order’ pile Activity: 10W is faxed to assembly. Activity: Assembly manually collects the inventory items. Document: Assembly creates order form 10A for ‘out of stock’ items. Activity: Assembly delivers 10A to supervisor for approval November 05 E-Procurement Flow Chart © Nov 2005 30 E-Procurement Procurement Process Streamlining Identify unnecessary steps: Delay: 10A sits in supervisor ‘to do’ pile. Activity: Supervisor approves request. Activity: Supervisor gives 10A to secretary Activity: Secretary gives 10A to assembly Activity: Assembly faxes 10A to approved supplier Activity: Supplier has E-Procurement Software and ships items in 4 hours. November 05 E-Procurement Flow Chart © Nov 2005 31 E-Procurement Procurement Process Streamlining Identify unnecessary steps: Inspection: Assembly inspects shipment Activity: Assembly puts items in the five servers Inspection: Quality Assurance inspects servers Document: Quality Assurance creates 10C Inspection Activity: Assembly moves servers to shipping Activity: Shipping sends servers to Customer Document: Shipping records shipment items and date November 05 E-Procurement Flow Chart © Nov 2005 32 E-Procurement Identify your procurement process unnecessary steps: Be Creative! Try to take out ALL steps that a computer can do. November 05 E-Procurement Flow Chart © Nov 2005 33 E-Procurement Steps 1 - 6 with E-Procurement Input: Salesperson assists customer to customize servers using an online POS Delay: Fax delay time eliminated Activity: Online POS system sends the order specifications directly to assembly. Activity: Identifying ‘out of stock’ eliminated Document: Order form for ‘out of stock’ items eliminated Activity: Supervisor approval for ‘out of stock’ order form eliminated November 05 E-Procurement Flow Chart © Nov 2005 34 E-Procurement Steps 7 - 12 with E-Procurement Delay: Supervisor approval time delay eliminated Activity: Supervisor approval is not required because of JIT inventory based on sales data. Activity: Transfer time to secretary eliminated Activity: Transfer time to assembly eliminated Activity: Order to Approved Supplier will come directly from the E-Procurement system integrated with the POS system. Emails sent to all pertinent parties. Activity: The supplier with E-Procurement will continue to have their items shipped in 4 hours. November 05 E-Procurement Flow Chart © Nov 2005 35 E-Procurement Steps 13 - 19 with E-Procurement Inspection: E-Procurement will log inspection results. Activity: Assembly will not change. Inspection: Q&A will not change. Document: An extended E-procurement tool can produce the inspection approval records. Activity: Assembly to Shipping move will not change Activity: Shipping to Customer will not change Document: An extended E-procurement tool can record shipment items and dates. November 05 E-Procurement Flow Chart © Nov 2005 36 E-Procurement Create/Renovate your current procurement process with E-Procurement Remember November 05 A computer program can do all repetitive, limited thinking tasks. E-Procurement Flow Chart © Nov 2005 37 E-Procurement Cost Analysis Cost Savings Excess personnel eliminated Inventory costs eliminated Supervisor’s approval time requirements decreased Customer dissatisfaction decreased. Competitive advantage November 05 E-Procurement Flow Chart © Nov 2005 38 E-Procurement Cost Analysis Costs Custom E-Procurement tools can be expensive ‘Off-the-shelf’ E-Procurement tools are cheap, but not very robust November 05 E-Procurement Flow Chart © Nov 2005 39 E-Procurement Cost Analysis Example E-Procurement rough estimate costs Customized 35 supplier profiles, 3500 product EProcurement tool with 125 available reports and expansion capabilities: $150,000 Requires 10 dedicated servers: $50,000 Integration costs: $25,000 Training costs: $25,000 Maintenance costs: $10,000 Total Cost: $260,000 November 05 E-Procurement Flow Chart © Nov 2005 40 E-Procurement Cost Analysis Example E-Procurement rough estimate savings Eliminates 3 assembly jobs: $120,000 Eliminates related payroll expenses: $120,000 Eliminates inventory costs: $60,000 Eliminates order error costs: $10,000 Reduction wait time increases sales by: $100,000 Total E-Procurement Savings: $410,000 November 05 E-Procurement Flow Chart © Nov 2005 41 E-Procurement Cost Reduction = Savings - Costs Cost Reduction = $410,000 - $260,000 Cost Reduction = $150,000 November 05 E-Procurement Flow Chart © Nov 2005 42 E-Procurement Using your new E-Procurement Process: Identify your: Eliminated personnel Comparable RPE Order error costs Increase in sales Your company should be willing to pay up to this amount for the E-Procurement Tool November 05 E-Procurement Flow Chart © Nov 2005 43 E-Procurement Learning Points E-Procurement Tools are internet/intranet based Coordinate buying, inventory, supplier selection, and approval process of a company November 05 Learning Points © Nov 2005 44 E-Procurement Learning Points Diagnosing the need for E-Procurement Tools Step 1: Identify current procurement process Step 2: Identify unnecessary components Step 3: Recreate procurement process with an EProcurement tool in mind. Step 4: Create a cost analysis of savings Step 5: Buy or Develop an E-Procurement Tool November 05 Learning Points © Nov 2005 45 E-Procurement Next Step: Get E-Procurement Software Some Suggestions November 05 Choose a company that has experience Choose a company with exceptional customer service Choose a company that wants your company to succeed Identify your needs first then listen to their suggestions Ensure that your team lead understands basic software coding principles Ensure that your team lead understands process flow diagrams Ensure that this effort is in parallel to your companies core competency Next Step © Nov 2005 46 E-Procurement Questions?? Contact: Benjamin Maughan BMaughan@byu.edu November 05 Next Step © Nov 2005 47 Readings E-Procurement: From Strategy to Implementation. Dale Neef Business & Economics. 2001 E-Government: Towards Electronic Democracy. Michael Bohlen, Johann Gamper, Wolfgang Polasek. March 2005 Successful Global Account Management: Key Strategies and Tools for Managing Global Customers. Nick Speare, Kevin Wilson Business & Economics - 2001 Cyber Commerce Reframing: The End of Business Process Reengineering? Uwe G Seebacher - Computers - 2002. E-Business 2.0: Roadmap for Success. Ravi Kalakota, Marcia Robinson - Business & Economics - 2000. Introduction to E-Supply Chain Management. David Frederick Ross - Business & Economics - 2002. E-Business: Key Issues, Applications and Technologies. Brian Stanford-Smith, Paul T. Kidd - Computers - 2000. November 05 Next Step © Nov 2005 48