DOB GT450 supercharger installation Parts List Revision (1) 12/19/11 This list is an effort to ease purchase and lower overall cost! THAT’S THE GOAL!!! Please note that there are MANY ways you can go about this! This is a gereral list of supplies needed to complete installation (or close). This list is intended for informational purposes only (I am not a vendor and don’t want to sell you anything or steer you in any specific direction). This an independent list and is not sponsored by Jason (SQIDD), Department of Boost or any of its members. Please verify before you buy! Hyperlinks are included to ease your search. Vendor contact information will be provided for printed versions of this list. Solutions, comments and suggestions are welcome and appreciated! The prices in red are what I have paid for things on forums, or have seen them sell for on regular basis! Be cautious when buying used equipment and do your research first! *Rough estimate: Supercharger/elbow/intake/TB/belt/tensioner/gasket/oil $650 Injectors/fuel pump/hose/fittings $350 Heatexchanger/pump $215 Hose/fittings/electrical stuff/plugs $200 TOTAL $1415 *Note* The short list above is almost everything you will need for the project. It includes prices which could reasonably be found with little effort. The expanded list below will include prices that I have found things and LOWERS the “general” price listed above. **if you do not have and if you feel you need a handheld custom tuner (optional) $250 GT500 Supercharger Price Part# -Supercharger if you hate your $$$ (new) 1383.02 Tousley Ford -Supercharger elbow (not even going to list elbow, intake or TB new OEM prices) -Air Intake -Throttle Body (GT500) -GT500 MAF sensor (still testing Stock GT MAF) (new) $125.70 Tousley Ford ** Note… I purchased a NEW (zero miles) supercharger, elbow, intake and TB for $500 from a guy that did a supersnake conversion!! I typically see these used (LOW miles) go for $300$400! In the process of creating this list, I just saw one on the forums go for $250 shipped with all the above parts (minus GT500 MAF sensor). Supposedly had around 2,000 miles!! *Have not tried it yet, but our electronics for TB should work. -Engine Intake Manifold Gasket $45.56 Tousley Ford Rock Auto Ford Parts OEM 9H486 -Supercharger oil 12345982 $8.95 Summit Racing JEGS -Sealant Permatex 51813 (local) $9.49 O'reillys *Supercharger snout needs to be shipped to DOB for pulley change. Parts/labor are included in the price of the intake. Pay shipping only, but oil and sealant will be needed when returned/installation. -Drive belt tensioner (oreillys 38274) Ford# 1L2Z-6B209-AA (NEW) $35.99 Oreillys Tousley Ford Ford Parts Giant CJ Pony -Dayco serpentine belt Ford (need to register for link) 5081300 $37.34 Amazon Ryder Summit Racing *Belt needs to have 2 ribs removed for our 6 rib system (easy enough) Fuel system Price -47LB GT500 injectors EV14 (or EV6) Part# FRPP M-9593-G302 NEW $236.52 CJ Pony Parts American Muscle **($150) ** I bought some new for $150 shipped and some new with top hats (for EV6 length) for $200 shipped… All from forums. -Stealth $149.00 340 fuel pump (In Testing) Aeromotive #027-11140 Superchargersonline Northern Autoparts Summit Racing JEGS **If you are using STOCK GT fuel rails the fuel line needs to be modified. The test vehicles with the GT500 fuel rails were modified as well. 1). Fuel Connector RUS-640883 $17.95 Summit Racing 2).Fuel rail connector Hose clamps fragola 280206 $3.95 X (2) Summit Racing FBU0400 / FCU0406 - 6 Ft. Length 3). 6’ Hose $30.65 *This should be enough hose for the fuel rail and supply line Aeroquip/EATON Heat Exchanger system Price -Stock Part# GT500 Heatexchanger FRPP OEM M8229MSVT NEW (ouch) $359.00 Ford Racing Parts Direct **($125) CJ Pony (cj includes the brackets for $370.75) **New OEM Part listed above. Substitutes available NEW from $125-$699. Earlier cobra units may work. Used OEM on many forums go around $100-$150 shipped. Look around snag a deal! Big saving potential! Stock GT500 is adequate! I suspect many will look for used or alternatives. - Reservoir OEM stock tank (new) $50.29 - Reservoir cap OEM stock cap $5.98 Tousley Ford -Water $139.95 Pump (heatexchanger) Ford Racing M8501MSVT (new) Summit Racing Latemodel Restoration CJ Pony Parts **($90) **This is kinda pricey for a minimal pump. Life expectancy of pump estimated around 5000 hrs (per forums/vendors). This is a 2.5 GPM pump. Other brands are available for reasonable price. Use caution if purchasing used with the history of the pump. I bought one new a couple years ago from ebay and paid $89+shipping. Pump did work fine. For this project I am using a 33GPM pump for $145. That will feed a +800 hp beast! Cooling and low IAT’s are important! -Intercooler to H/E fittings (Lowes or Home Depot) If you like Trick…this gets real expensive real quick… TOTALLY OPTIONAL! They are proud of this stuff! **This is if you intend to use AN fittings from the intercooler Heat exchanger Intercooler ¾” adapter AN to NPT SUM-220247B (B for Black) $7.95 x (2) Summit Racing Twist Tight Hose Ends -12 AN $16.95 x (2) SUM-220714-B Summit Racing **This is also splurging big time! -Heatexchanger hose/intercooler/tank FBU1200 / FCU1220 – 20 ft. $174.09 Aeroquip Electrical supplies/equipment Price Part # -Painless wiring block (recommended) 70107 $57.95 ** this is the block that allows you to add 7 circuits. Good for pumps /gauges etc.. JEGS Summit Racing -Plastic IAT 9c1z-12a697-b $15.25 Ford Parts Giant OE Parts HQ Ford Parts -Pigtail Ford Parts Giant 3u2z-14s411-jza OE Parts HQ FordParts.com $29.68 -Spark plugs (1 step cooler) **PLEASE VERIFY YOUR PLUGS!! The 2008 model used two different types. If you have the brown boots (under coil) then you likely have the newer style plugs (08-up). *(Mid-2008 up) Ford Racing M-12405-3V12MM $11.24 (x8) JPC Racing NGK Iridium ZNAR7AIX $9.11 (x8) Amazon XOR14YS-1 Brisk $16.50 (x8) Lethal Performance Brenspeed D'Agostino Racing *(2005-Mid 2008) Ford Racing M-12405-3V0 $12.23 (x8) CJ Pony JEGS Summit Racing Autolite HTO $10.99 (x8) JPC Racing American Muscle Mustang Magic 3VR14S Brisk $16.50 (x8) Lethal Performance Brenspeed -SCT X3 Tuner (or others) (SCT #) 3000 (new) $379.99 American Muscle forum ($ 200) Brenspeed Used on *I prefer SCT but get with your tuner to see what they use/Recommend my tuner requested I have a handheld for future tunes etc.. ** If you purchase used, make sure the tuner has been unlocked / unmarried from previous vehicle!! Combined shipping can save $$$ where possible. Many Mustang forums have classified sections! http://www.allfordmustangs.com/pp-classifieds/ http://www.svtperformance.com/forums/shelby-gt500-parts-buy-sell-281/ http://www.s197forum.com/forum/forumdisplay.php?f=12 http://www.fordgt500.com/forums/forumdisplay.php?f=11 and MANY OTHERS! Of course Ebay… Vendor contact information: Aeroquip/Eaton http://aeroquip.cc/ (330)-535-7105 Amazon.com http://www.amazon.com/ ONLINE ONLY American Muscle http://www.americanmuscle.com/ (888)-534-7764 Brenspeed http://www.brenspeed.com/ (574)-594-9559 CJ Pony Parts http://www.cjponyparts.com/Default.aspx (800)-888-6473 D’Agostino Racing http://dagostinoracing.com/ (800)-374-7693 Ford Parts.com http://www.fordparts.com/ ONLINE ONLY Ford Parts Giant http://www.fordpartsgiant.com/ (877)-244-3106 Ford Racing Parts Direct http://www.fordracingpartsdirect.com/ (877)-773-3329 JEGS http://www.jegs.com/ (800)-345-4545 JPC Racing http://store.jpcracing.com/ (866)-572-7223 Latemodel Restoration http://www.latemodelrestoration.com/ (866)-507-3786 Lethal Performance http://www.lethalperformance.com/ (877)-253-8425 Mustang Magic http://www.mustangmagicparts.com/ (888)-262-7248 Northern Auto Parts http://www.northernautoparts.com/ (800)-831-0884 OE Parts HQ http://www.oehq.com/ (877)-727-8725 O’reillys LOCAL/ONLINE http://www.oreillyauto.com/site/c/home.oap Rock Auto http://www.rockauto.com/ (866)-762-5288 Ryder Fleet Products http://www.ryderfleetproducts.com/ryder/ (800)-759-6479 Summit Racing http://www.summitracing.com/ (800)-230-3030 Superchargers Online http://www.superchargersonline.com/ (661)-526-1206 Tousley Ford http://www.tousleyfordparts.com/ (800)-328-9552