11/8/2012 Overview • • • • • • 25-Series DC Motors Text Chapter 6.1-6.5 Introduction DC Motor Operation Starting DC Motors Series Motor Model Torque vs Speed Speed Regulation ECEGR 450 Electromechanical Energy Conversion Dr. Louie 2 Introduction Introduction • Motors: convert electrical energy into mechanical energy • Physical construction of DC motors are the same as DC generators • DC motors are powered by a DC electrical system • AC electrical systems are prevalent Separately-excited DC motors are rare motor load electrical power AC/DC converters are available, but add cost DC motors are used only when a specific application dictates their use mechanical power shaft Dr. Louie 3 Introduction • Magnetic flux is established by permanent magnets or field windings (electromagnets) • DC current is applied to the armature through brushes • Interaction of the current in the armature and magnetic flux causes rotation High starting torque High speed operation Easy to control the position of the shaft • Applications: Automobiles Cranes Subways Computer printers Dr. Louie 4 Operation of DC Motors • Reasons to use DC motors Dr. Louie 5 Dr. Louie 6 1 11/8/2012 Operation of DC Motors Operation of DC Motors Which way does the rotor rotate? Which way does the rotor rotate? N F x x ia b x x N ia b + - vs + - a a S S vs F 7 Dr. Louie Operation of DC Motors Operation of DC Motors Regardless of motor configuration, for a given power output: • Recall developed torque is: flux N F ia b + - armature current (machine constant) Ka P This is the same equation as the torque in a dc generator m Ra vs S 9 ia + + - - Ea 10 Dr. Louie Starting DC Motors • Circuit equations: Ea PCNc a Ea vs Operation of DC Motors vs Ka F Dr. Louie ia K a Pia a torque speed vs Ea Ra Td • Recall back emf: x x torque speed 8 Dr. Louie • Induced emf when motor is starting is zero Ea K a P m (ω is 0) m vs Ea • Large armature current will flow ia Ra iaR Ra is generally small, so vs is slightly greater than Ea Ra vs NEVER start a DC motor at its rated voltage! ia + + - - Dr. Louie • Overheating and may damage the motor and/or dc source may occur Ea How can we start a PM DC motor? 11 Dr. Louie 12 2 11/8/2012 Starting DC Motors Armature Reaction • Insert a variable resistance in the armature circuit • Armature reaction for DC motors is nearly the same for DC generators Start at a high resistance and lower it as speed (and emf) increase Important difference: current in the armature is in the opposite direction for given rotation direction • Adjust vs Start at low value, and increase as speed increases starting Ra resistance vs + + - - Ra Ea vs ia + + - - Ea 13 Dr. Louie DC Motor Types Series DC Motor • There are several types of DC motors Series Shunt Compound • Different methods of connecting the field winding and armature winding • Armature and field windings are connected in series to the same external source • Flux is therefore related to the armature current • An external variable resistance may be present to start or control the speed of the motor 15 Dr. Louie Series Motor Model Field and armature windings are connected in series Rax: variable starting/speed control resistance (Ohm) Ra: armature resistance (Ohm) Rs: field winding resistance (Ohm) Xs: series winding reactance (Ohm) vs: voltage source (volts) Ea: armature back emf (volts) Xs Rs Ra is ia - Same current through the field winding and armature • Armature current and flux increase and decrease together is ia vs - Dr. Louie 17 Rax + - + Ea Xs Rs Ra + • ia = is Rax + 16 Dr. Louie Series Motor Model 14 Dr. Louie vs Ea Dr. Louie 18 3 11/8/2012 Series Motor Model Series Motor Model • Analyzing the circuit Ea vs ia(R a Rs • Pole flux and armature current relationship: R ax ) P • Letting R be the total series resistance Ea vs k fia • From the dc motor equations: iaR Ea Ka Td Ka Pia P m • back emf: Rs Ra Xs • Rax + ia + - vs Ea Kak fia Td Kak fia2 torque: m Back emf is proportional to armature current Ea Dr. Louie 19 Dr. Louie Question 20 Question Assume the power delivered by the motor is held constant. Qualitatively explain why increasing the armature current increases the torque and decreases the speed of the motor. Assume the power delivered by the motor is held constant. Qualitatively explain why increasing the armature current increases the torque and decreases the speed of the motor. Increasing the armature current increases force on the armature conductors (Lorentz force), but it also increases the B field, so the force further increases. (Hence, the torque increase is proportional to the square of the current.) Since power is held constant, but torque is increased, the speed must decrease. 21 Dr. Louie Series Motor Torque 22 Series Motor Speed Torque developed is proportional to the square of the armature current (assuming operation in linear permeability region) Td Kak fia2 Speed decreases as armature current increases: Ea torque (Nm) m Kak fia Ea Kak fia m Vs iaR K ak fia Note: it is possible for a series motor to rotate so fast that it self destructs if operating without a load speed (rpm) Dr. Louie armature current (A) armature current (A) Dr. Louie 23 Dr. Louie 24 4 11/8/2012 Series Motor Power Series Motor Power Power developed by the motor is: m Td Pd Ea Kak fia Power consumed by back emf voltage source = power developed by the motor Vs iaR Kak fia Pd m Td Eaia Kak fia2 m Td Vs iaR K k i2 Kak fia a f a (Vs iaR)ia Eaia Rs Ra Xs Rax + ia + - 25 Dr. Louie vs Ea Dr. Louie Series Motor Power 26 Series Motor Power • What is the maximum power of the motor? armature current (A) PD Eaia (vs dPd dia 0 vs 2R ia,max • So the theoretical maximum power occurs when armature current (A) speed (rpm) iaR)ia • Let the applied voltage be constant • The maximum occurs when power (W) torque (Nm) unique point of maximum developed power Pd,max vs2 4R Generally motors are operated below their maximum power point armature current (A) 27 Dr. Louie Dr. Louie Series Motor Torque vs Speed • We can rewrite m vs iaR K ak fia as ia Series Motor vs K ak f m Td R ia • Write an expression that relates the torque developed as a function of the speed of the rotor and applied voltage vs Dr. Louie 28 29 Td K ak fia2 Vs K ak f m R K ak f vs2 [K ak f m R]2 Dr. Louie 30 5 11/8/2012 Series Motor High torque at low speeds Series Motors • Series motors are appropriate for loads with large starting torque torque Hoists, cranes, trains, etc torque (Nm), power (w) torque (Nm), power (w) torque Nearly constant power operation region speed (rpm) power Low torque at high speeds speed (rpm) power 31 Dr. Louie 32 Dr. Louie Speed Regulation Speed Regulation T torque (Nm) • What happens as the load torque on the motor increases? • Is there a large change in speed, or is it nearly constant? TL1 TL2 speed 33 Dr. Louie consider a change in load torque from TL1 to TL2 speed (rpm) Dr. Louie Speed Regulation 34 Speed Regulation • Speed regulation is computed as: SR 100 mnL mfL mfL torque (Nm) TL1 T 100 NmnL NmfL NmfL SR: speed regulation (%) ωmnL: speed under no load (rad/s) ωmfL: speed under full load (rad/s) NmnL: speed under no load (rpm) NmfL: speed under full load (rpm) TL2 speed (rpm) speed Dr. Louie 35 Dr. Louie 36 6 11/8/2012 Speed Regulation Example • Series DC motors are variable speed (large speed regulation) • Shunt DC motors are nearly constant speed (small speed regulation) • Compound DC motors: in between series and shunt motors A compound DC motor operates at 600 rpm under no load. At rated load the motor operates at 570 rpm. Compute the speed regulation. 37 Dr. Louie 38 Dr. Louie Example Series Motor Control A DC motor operates at 600 rpm under no load. At rated load the motor operates at 570 rpm. Compute the speed regulation. • What are ways of controlling the speed of a series DC motor? SR 100 NmnL NmfL NmfL 100 600 570 570 5.26% Adjust vs Adjust Rax Rs Ra Xs + - Dr. Louie vs Ea 39 Dr. Louie Series Motor Control 40 Series Motor Control • We can control the torque by adjusting the source voltage in accordance with: Td Rax + ia • We can control the torque by adjusting the source voltage in accordance with: Kak f Vs2 [Kak f m R]2 Td • For a given speed, what happens to the torque if we double the applied voltage? Kak f Vs2 [Kak f m R]2 • For a given speed, what happens to the torque if we double the applied voltage? Torque quadruples Dr. Louie 41 Dr. Louie 42 7 11/8/2012 Series Motor Control Series Motor Control Vs1 torque (Nm) torque (Nm), power (w) Vs2 increasing voltage speed (rpm) Dr. Louie speed 43 Series Motor Control torque (Nm) TL1 = TL2 speed (rpm) Dr. Louie 44 Summary • Flux and armature current are directly related in series DC motors • Series DC motors have high starting torque, but torque decreases with speed (near-constant power operation) • DC motors should not be operated under no load, and should not be started at rated voltage decreasing Rax speed (rpm) Dr. Louie 45 Dr. Louie 46 8