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Design for Six Sigma (DFSS/DMADV) Deliverables
Define and Measure Phase

Project charter – development opportunity and mission statements

Financial impact analysis (COPQ, revenue, profit, ROI, etc.)

Project team

Project plan

Process map(s)

Design concept description (optional)

Competitive benchmark results (optional)

QFD (CTQ matrix)

Cause-effect diagram(s)

Pareto Analysis

Baseline FMEAs (existing product/process)

Baseline Measurement System Analysis (MSA)

Baseline (short-term) product and process capability studies

Data-collection plan (for Analyze/High-level Design Phase)

Design (gate review) scorecard (layout)
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Analyze and High-level Design Phase

List of design alternatives

QFD (functional deployment matrix) – documented list of product functions
that meet CTQs

QFD (process deployment matrix) – documented list of process functions that
meet CTQs

Cause-effect diagram/matrix

List of hypotheses (design alternatives; key design parameter – X –
combinations) to be tested

Data-collection plan (for key Xs)

Results of hypothesis tests

Selected high-level design – documented superior system design

Documented design parameter database with estimated transfer functions (to
CTQs)

Initial manufacturability/assembleability assessment (optional)

Initial reliability assessment (optional)

Updated financial impact analysis (COPQ, revenue, profit, ROI, etc.)

Updated FMEAs (for selected high-level design)

List of “vital few” design parameters (Xs) for further analysis in detail Design
Phase

Updated design (gate review) scorecard
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Verify Phase

Results of Manufacturing Verification Test (MVT)/pilot test

Control plan

Control chart design (for operations)

Data-collection plan (for key Xs to be monitored via control charts)

6S action plan (as applicable)

Mistake proofing (poka-yoka) plan (as applicable)

Validated/updated MSA

Updated Process Flow Diagram (PFD)

Updated FMEAs

Updated long-term product and process capability studies

Updated design parameter database and validated transfer functions

Updated reliability analysis and life test performance

Updated financial impact statement (COPQ, revenue, profit contribution, etc.)

Final design (gate review) scorecard

Ramp-up to mass production/implementation plan (optional)

Manufacturing process operational Six Sigma (DMAIC) deployment plan
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