Autoclave use-RA - Faculty of Medicine

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OHS017
Risk assessment completed by: Ken Wyse
Staff/student number: z8903240
OHS Risk Assessment and Control
Form
Faculty/Division:
Medicine
Document number
School/Unit:
Lowy
Initial Issue date
5/8/2010
Current version
1.1
Current Version
Issue date: 9/2/2010
Next review date
5/8/2013
Lowy.LG.RA 1
For additional information refer to the OHS Risk Assessment and Control Procedure, the OHS Risk Rating Procedure and the Hierarchy of Risk Controls.
Risk Assessment title:: Use of Autoclave
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Page 1 of 7
Risk Assessment and Control Form
Uncontrolled document when printed
Date Effective: 01/01/2007
Current Version: 2.6, 16/07/2008
Step 1: Identify the activity
Describe the activity:
Each load is validated with a chemical indicator strip MMM1250 from Livingstone.
The autoclave is validated with a biological indictor 1261P from Livingstone, at least once a month
Turning on autoclave
load autoclave trolley
Checking the stability of goods on the trolley
Place a chemical indicator strip into the load, vary the position each load.
If PC2 waste, remove gloves and place them in one of the buckets to be autoclaved, Re-glove.
Inserting trolley into autoclave
Check the position of the trolley in the autoclave, making sure it does not damage the sensor
Close the door
Choosing autoclave program,
Making sure the cycle is completed before opening the door. Beware of hot steam when opening the door.
Remove the trolley from autoclave. The trolley and its contents will be hot so care must be taken.
Close the autoclave door
The chemical indicator strip is checked: Strip kept and taped into the records book with the date and load type indicated.
Unload autoclave trolley and sort into what needs to go to the drying ovens and what can be placed into the group trolleys.
Wet glassware is placed in the drying ovens
Laboratory autoclave is placed in their trolley for collection
PC2 waste is then placed into a black plastic bag and is removed from the building as domestic waste.
Mop up any water that drips from the trolley
Two people are to move the 660l Silo bins from the Lowy building to the collection area at the back of the Biological Sciences building, though the connecting tunnel.
Describe the location: Lower Ground wash-up area
Step 2: Identify who may be at risk by the activity
A number of people may be at risk from any activity. This may affect the risk controls needed. These people may include fellow workers, visitors, contractors and the public. The location of the activity
may affect the number of people at risk.
The people working in the wash-up area, visitors and contactors.
Steps 3 to 7: Identify the hazards, risks, and rate the risks
1. An activity may be divided into tasks. For each task identify the hazards and associated risks.
2. List existing risk controls and determine a risk rating using the UNSW Risk Rating Procedure.
3. Additional risk controls may be required to achieve an acceptable level of risk. Re-rate the risk if additional risk controls used.
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Page 2 of 7
Risk Assessment and Control Form
Uncontrolled document when printed
Date Effective: 01/01/2007
Current Version: 2.6, 16/07/2008
Tasks
Hazards
Associated risks
(Step 3)
(Step 4)
Risk rating with existing
controls *
Additional risk controls
required
Risk Rating with
additional controls *
(Step 5)
(Step 6)
(Step 7)
Existing risk controls
C
Turning on autoclave
Electrical
Potential electrical shock
from electrical
components of the
autoclave
Training of staff in the
use of the autoclave
L
R
4
E
M
3
E
M
3
D
M
2
D
L
4
E
M
(Apply the hierarchy of
risk controls)
C
L
R
Regular maintenance.
Annual electrical tagging
and test of the equipment
Stacking and unstacking
of the trolley
Removing the autoclave
trolley
Manual handling
Heat\Steam
Musculoskeleton injuries
lifting on and off the
trolley
Safe manual handling
techniques
Burns
Pressure chamber must
be zero before opening.
Not overloading the
trolley
Wearing PPE: Thermal
gloves, lab coats and eye
protection must be worn
Removing the autoclave
trolley
Slip
Liquid spill
Careful monitoring,
Clean up can still
immediately
Moving liquids from the
trolley after autoclave run
Explosion
Eye/ body injury from
explosion of container of
superheated liquid
Wearing PPE: Thermal
gloves, lab coat and eye
protection
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Page 3 of 7
Risk Assessment and Control Form
Uncontrolled document when printed
Date Effective: 01/01/2007
Current Version: 2.6, 16/07/2008
Autoclaving PC2 waste
and gowns
Moving the 660l silo bins
though the tunnel.
Exposure to infectious
material and GMO’s
Infection
Wearing PPE: Gloves,
lab gown and eye
protection
3
E
M
Being run over by Fork lift
and Manual handling
Being run over by Fork lift
and Musculoskeleton
injuries pushing the full
660 l silo bins
Two person job
3
E
M
* C = consequence
Safe manual handling
techniques
L = likelihood
R = risk rating
from the UNSW Risk Rating Procedure
Step 8 Documentation and supervisor approval
Completed by: Ken Wyse
(signature)
Authorised by: Dr David Coomber
(signature)
Date:
Step 9: Implement the additional risk controls
identified
Indicate briefly what additional risk controls from Step 6 above were implemented, when and by whom.
Risk control:
Date:
Implemented by:
Risk control:
Date:
Implemented by:
Risk control:
Date:
Implemented by:
Risk control:
Date:
Implemented by:
Risk control:
Date:
Implemented by:
Step 10: Monitor and review the risk controls
It is important to monitor risk controls and review risk assessments regularly. Review is required when there is a change in the process, relevant legal changes, and where a cause for concern has
arisen. Reviews could be scheduled on an annual basis. If the risk assessment has substantially changed a new risk assessment is warranted.
Review date:
Reviewed by:
Authorised by:
Review date:
Reviewed by:
Authorised by:
Review date:
Reviewed by:
Authorised by:
Review date:
Reviewed by:
Authorised by:
Review date:
Reviewed by:
Authorised by:
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Page 4 of 7
Risk Assessment and Control Form
Uncontrolled document when printed
Date Effective: 01/01/2007
Current Version: 2.6, 16/07/2008
Documentation
It is a requirement that legal and advisory documentation that supports this risk assessment be listed. Such documentation includes Acts, Regulations, Australian Standards and Codes of Practice,
where applicable.
Autoclave Manual
NSW OHS Regulation 2001
NSW OHS Act 2000
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Page 5 of 7
Risk Assessment and Control Form
Uncontrolled document when printed
Date Effective: 01/01/2007
Current Version: 2.6, 16/07/2008
UNSW Concise OHS Risk Rating Table
OHS697
What you need to do
1. Consider what can go wrong that can hurt someone
2. Determine what the most likely outcome would be - Consequences
3. Determine how likely those consequences are - Likelihood
4. Calculate the risk rating
5. Required action
How severely could someone be hurt
death or permanent disability to one or more persons
hospital admission required
medical treatment required
first aid required
injuries not requiring first aid
CONSEQUENCES:
Severe
Major
Moderate
Minor
Insignificant
How likely are those consequences?
expected to occur in most circumstances
will probably occur in most circumstances
could occur at some time
is not likely to occur in normal circumstances
may occur only in exceptional circumstances
LIKELIHOOD:
Almost certain
Likely
Possible
Unlikely
Rare
CONSEQUENCES
Insignificant
1
Minor
2
Moderate
3
Major
4
Severe
5
M
H
H
VH
VH
M
M
H
H
VH
Possible
C
L
M
H
H
VH
Unlikely
D
L
L
M
M
H
Rare
E
L
L
M
M
M
LIKELIHOOD
Almost
certain
A
Likely
B
Risk level
Required action
Act immediately:
Very high
The proposed task or process activity must not proceed. Steps must be taken to lower the risk level
to as low as reasonably practicable using the hierarchy of risk controls.
Act today:
The proposed activity can only proceed, provided that:
(i) the risk level has been reduced to as low as reasonably practicable using the hierarchy
of risk controls;
High
(ii) The risk controls must include those identified in legislation, Australian Standards,
Codes of Practice etc.
(iii) the risk assessment has been reviewed and approved by the Supervisor and
(iv) A Safe Working Procedure or Safe Work Method has been prepared.
(v) The supervisor must review and document the effectiveness of the implemented risk
controls.
Medium
Act this week:
The proposed task or process can proceed, provided that:
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Page 6 of 7
UNSW Concise OHS Risk Rating Table
Effective date: 01/01/2007
Uncontrolled document when printed
Current Version: 2.6,16/07/2008
(i) the risk level has been reduced to as low as reasonably practicable using the hierarchy
of risk controls;
(ii) the risk assessment has been reviewed and approved by the Supervisor and
(iii) A Safe Working Procedure or Safe Work Method has been prepared.
Act this month:
Low
Managed by local documented routine procedures which must include application of the hierarchy
of controls.
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Page 7 of 7
UNSW Concise OHS Risk Rating Table
Effective date: 01/01/2007
Uncontrolled document when printed
Current Version: 2.6,16/07/2008
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