Car Park Solutions

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Car Park Solutions
For Repair and Protection
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Contents
3Introduction
4 - 5 Car Park Protection and Repair
6 - 7 Car Parks - Exposed Decks,
Multi-storey and Underground
8 - 9 Specifying the Right System
10 - 11 Project Reference
For further information visit www.basf-cc.co.uk
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Introduction
BASF’s Construction Chemicals division is at the forefront of car park protection, developing and marketing car
park waterproofing, surfacing, repair and protection systems that make the most of the latest cementitious, epoxy,
polyurethane and composite technologies.
Whether you are looking for solutions for refurbishment or new-build, you can rely on our high performance liquid
membrane systems to effectively maintain the integrity of your decks.
When you partner with BASF you can be confident of our competence, based on many years of experience worldwide
across a broad range of climatic and service conditions.
We have specified, manufactured and supplied over 5 million m2 of performance waterproofing, surfacing, repair and
protection products to an impressive list of international car park owners, including:
United Kingdom
Sava Centre
Heathrow Airport
Mall Corporation
APCOA
Vinci
Queensgate Shopping Centre
NCP Nottingham
Waitrose
Morrisons
Ebbw Vale
Network Rail
Jordangate, Macclesfield
Basildon Hospital
Ireland
Bloomfields Shopping Centre
Dublin City University
Central Park
The Malls, Armagh, Ireland
Dundrum Shopping Centre
Grand Parade
Europe
University of Louvain La Neuve,
Belgium
Globus Prague, Czech Republic
Airport Dresden, Germany
Luzent Technologies, Germany
Mercedes Benz, Germany
IKEA, Germany
Airport Leipzig, Germany
Comprabene Centro
Commerciale, Italy
CARREFOUR, Poland
Construtora do Tamega, Portugal
Heardquarters OAL Lukoil, Russia
Rank-Xerox, Spain
Carousel Shopping Centre, Turkey
Pre Bank, Poland
Aupark Bratislava, Slovak Republic
Juan XXIII Car Park, Spain
Car Park Utoquai, Switzerland
Introduction
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Car Park Protection and Repair
Car park surfaces are constantly exposed
to aggressive chemicals as a result of oil
and acid spills and carbon dioxide gases.
Surface salt deposits in coastal areas with
a saline atmosphere, climatic conditions
such as humidity, rain, and the impact of
de-icing salts all contribute to a corrosive
environment, the effects of which are
worsened if cracks already exist in concrete
decks. The use of a protective waterproofing
membrane is therefore essential to reduce
whole-life costs and down time caused by
the maintenance of deteriorating surfaces.
The function of BASF’s CONIDECK® systems
extends beyond waterproofing protection
to the practical considerations of skid
resistance, demarcation of parking bays,
traffic lanes and pedestrian walkways.
Systems that vary the deck surface through
the use of colours and light-reflective coatings
improve usability, increase aesthetics and
create a safe, welcoming atmosphere.
The CONIDECK® range of solvent-free,
crack-bridging and non crack bridging
polyurethane membranes and wear-and-tear
resistant car park deck coatings covers both
exposed and covered decks. Our tough wear
coats provide exceptional durability, while a
coloured top coat gives design flexibility.
CONIDECK® car park systems are approved
by the British Board of Agrément, fulfil
the requirements of the German OS-F
specification for crack-bridging coating
systems designed to take traffic, and hold
the French ATEX approval.
Top Decks
A single system across an entire parking
structure is unlikely to be the best solution.
The top deck of a car park is the structure’s
most vulnerable surface, exposed to the
elements as well as to oils, acids, salts
and UV radiation. To withstand such
severe conditions, heavy-duty, UV-stable,
elastomeric waterproofing systems are
needed.
6
Our solutions for car park top decks provide
exceptional tensile strength and elastomeric
capability. Double the thickness of most
products, they use a multi-layer build-up
system to ensure optimum performance,
even in the harshest environments. Spray
application speeds up the installation process
and gives controlled thickness. CONIDECK®
Systems can easily bridge cracks of up to
2.5mm in width and offer a high level of
mechanical resistance, while top coats are
available in a wide range of colours.
Lower Decks
Enclosed, intermediate and lower decks
are protected from weather conditions to
a large degree and although still exposed
to aggressive de-icing salts are less
susceptible to stress than top decks. A range
of CONIDECK® systems for light to medium
duty operations take this into account.
Ramps, Turning Circles and Heavy
Duty Areas
Enhanced, built up intermediate deck
systems for heavy duty areas such as ramps,
turning circles, entrances and exits. These
CONIDECK® systems provide the maximum
wear resistance and durability for these
demanding areas.
For further information visit www.basf-cc.co.uk
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8
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2
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1.CONIDECK® elastomeric waterproof deck membranes: spray or hand applied elastomeric crack bridging membranes to provide guaranteed long term
protection even in heavy-duty wear areas such as ramps and turning circles.
2.CONIDECK® intermediate car park deck coatings: solvent free and water dispersed floor coatings, available in a variety of colours.
3.EMACO® Nanocrete cementitious concrete repair systems: for small or large scale replacement of spalled or damaged concrete.
4.MASTERSEAL® protective coatings for anti carbonation and anti-graffiti: aesthetic improvement and protection to delay the onset of corrosion.
5.EMACO Fast® traffic repair mortars: for rapid setting screeding and repair of pot holes, joint arrises, etc for minimum downtime. Shrinkage
compensated and EN1504 compliant.
6.EMACO CP® cathodic protection systems: for the only permanent solution to heavily chloride contaminated concrete structures.
7.MASTERFLEX® structural adhesives and Concresive® resin injection systems: for repair of non-moving cracks.
8.MASTERFLOW® cementitious and resin grouts: for anchoring barriers, external cladding, etc.
9.MBRACE® systems for structural strengthening and increasing load bearing capability: carbon and aramid fibre tow sheets, laminates and rods with
MBRACE® resin systems.
Car Park Protection and Repair
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Car Parks - Exposed Decks, Multi-storey
and Underground
TOP DECK
Conideck® systems 2203 and 2205
Exposed decks and ramps for maximum crack bridging
and wear resistance. Also used on intermediate decks
where shops, offices and storerooms lie directly
beneath the deck.
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4
3
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Conideck® waterproofing systems incorporate a highly
elastomeric, tough and durable crack bridging membrane.
Specialist computer controlled spray equipment enables
fast application of up to 1000m2 per day without laps,
seams or welds. Due to the fast curing of the membrane
(<2 mins) waterproofing is virtually instantaneous and
allows for otherwise difficult details to be easily protected.
1. Deck - new or existing structural substrate
2.Primer - BASF primer specified according to substrate type and
speed of cure required
3.Waterproofing Membrane - specialist computer controlled spray
applied, crack bridging, elastomeric CONIPUR membrane.
Ultra-fast (<2 min) curing for immediate waterproofing and
protection
4.Wear Coat - High performance wear coat for maximum durability
and wear resistance. Broadcast with graded quartz or bauxite
depending on service requirements
5.Topcoat - High performance UV-resistant topcoat with enhanced
cleanability and wear resistance available in a range of colours
Features and benefits
• Optimum crack bridging due to highly elastomeric
spray membrane
• Monolithic, no laps, welds or seams even over
difficult details
• Excellent wear resistance
• Excellent slip and skid resistance
• UV and weather resistant topcoat allowing for safe
and clean demarcation
• Attractive appearance
• Low maintenance and easy to clean
• EN1504 and BBA certified
For further information visit www.basf-cc.co.uk
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INTER DECK
Parking Bays, Running Aisles and Normal Duty
Areas
INTER DECK
Ramps, Turning Circles and Heavy Duty Areas
Conideck® Systems 2257/ 2259/ 2260
Conideck® Systems 2257/ 2259/ 2260
Intermediate covered or exposed areas where
waterproofing is not required. Excellent wear resistance,
available with limited crack bridging properties to
accommodate small substrate cracks.
Intermediate covered or exposed areas where
waterproofing is not required. Enhanced wear
resistance for heavy duty applications. Available with
limited crack bridging properties to accommodate small
substrate cracks.
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2
2
1
1
1. Deck - new or existing structural substrate
2.Primer/ Wear Coat – BASF primer specified according to substrate
type and speed of cure required. Broadcast with graded quartz or
bauxite depending on service requirements.
3.Topcoat – High performance UV-resistant topcoat with enhanced
cleanability and wear resistance available in a range of colours
1. Deck - new or existing structural substrate
2.Scratch Coat Primer/ Wear Coat – BASF built up scratch coat primer
specified according to substrate type and speed of cure required
for enhanced wear resistance and durability. Broadcast with graded
quartz or bauxite depending on service requirements.
3.Topcoat – High performance UV-resistant topcoat with enhanced
cleanability and wear resistance available in a range of colours
Features and benefits
• Limited crack bridging
• Monolithic, no laps, welds or seams
• Excellent wear resistance
• Excellent slip and skid resistance
• UV and weather resistant topcoat allowing for safe
and clean demarcation
• Attractive appearance
• Low maintenance and easy to clean
• EN1504 and BBA certified
Features and benefits
• Limited crack bridging
• Monolithic, no laps, welds or seams
• Enhanced wear resistance for heavy duty high use
areas
• Excellent slip and skid resistance
• UV and weather resistant topcoat allowing for safe
and clean demarcation
• Attractive appearance
• Low maintenance and easy to clean
• EN1504 and BBA certified
Type of deck
CONIDECK® SYSTEMS
TOPDECK SYSTEMS
2203
2205
Spray applied fast cure membrane waterproofing
l
l
Waterproofing above shops and services
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Maximum crack bridging
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Partial crack bridging
Faster priming
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Fully exposed areas
l
INTERDECK SYSTEMS
2257
2259
2260
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l
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Partially exposed areas
Enhanced build up option for high wear ramps,
turning circles, entrances and exits
l
l
l
l
l
l
l
Safety zonal demacation
l
l
l
l
Joint free
l
l
l
l
l
Slip resistant surfaces
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l
l
l
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Low maintenance
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EN1504 Certification
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BBA Certification
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Car Parks
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Specifying the Right System
Why choose CONIDECK® car park solutions from BASF?
As the world’s largest provider of construction chemicals products,
systems and services for new construction, repair and refurbishment,
we have successfully realised a huge number of diverse solutions
around the world. Dedicated to continuous investment in the research
and development of new and existing systems, our partnering
approach covers not only products but also systems and services
for a holistic approach to delivering tailormade solutions.
CONIDECK®
External and internal deck waterproofing and surfacing systems
EMACO/MBRACE/MASTERFLEX
Concrete repair and composite strengthening systems,
high performance expansion joints and cathodic repair systems
MASTERSEAL
Anti carbonation coatings
PROTECTOSIL
Corrosion inhibitors
MASTERTOP
Decorative floor toppings
All materials are manufactured to independently audited
ISO 9001:2000 and ISO 14001:1996 quality systems.
Our promise to our customers is a simple one…
We will assist you in selecting the system that best meets
your requirements, neither over-specifying premium products or
over-selling the benefits of simpler, more economical systems. Our
goal is to enter into a long-term partnership with you, achieving the
most cost-effective car park waterproofing and protection system to
meet your needs.
Systems for every application
Within the BASF range are waterproofing, repair, protection and
structural strengthening systems to meet the most exacting physical
and chemical resistance needs. Our range of colours and innovative
products are designed to add value to the structure and provide
you with a clean, light, airy and well-defined environment for your
customer.
With our packages for concrete repair and protection, structural
strengthening and expansion joints, BASF is the only supplier to be
able to offer you a complete range of solutions for both construction
and maintenance systems. Understanding the options and reviewing
your particular requirements, BASF makes the specification process
straightforward.
For further information visit www.basf-cc.co.uk
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Parking decks, turning circles and ramps
Where the deck is exposed, located over
occupied premises or has widespread
cracking, a fully elastomeric system must
be applied. The system must be able to
accommodate movement and prevent the
ingress of water and gases into the structure,
and the membrane must be of sufficient
thickness, strength and integrity to bridge
the cracks.
Ground floor, intermediate and external
decks may require structural protection and
surfacing – even if this is not an issue, they can
be transformed into a pleasant environment
for users. Where downtime is limited and the
structure needs to be returned to use quickly,
a fast-track system is essential. CONIDECK®
systems can satisfy all of these demands.
Concrete repair and protection
Existing structures often suffer from
contamination due to chlorides, carbonation
or impact damage and may require
strengthening, repair and protection. BASF
offers systems across the board, whether
the need is for traditional repair methods
(cutting out spalled or contaminated
concrete, repairing with specialist mortars
and protecting with anticarbonation coatings
or corrosion inhibitors) or, in more serious
cases, cathodic protection.
Movement joints
Failed dynamic movement joints can be
another area of concern, allowing de-icing
salts to attack the concrete – BASF can
supply the solution.
Bespoke systems
Bespoke advertising can be incorporated
through our MASTERTOP® systems for
successful demarcation and promotion.
Whatever the nature of your car park, BASF
can help you to make the right system choice,
providing a totally integrated approach to
the design and installation of waterproofing
and protection systems at every stage of the
process.
Specifying the Right System
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Project Reference
Network Rail MSCP, Preston,
United Kingdom
Network Rail’s multi-storey car park (MSCP) at
Preston Station was the first in a scheme of 17 new
car parks to be built to coincide with the West Coast
Mainline station facility upgrade. The existing car park
was replaced by a state-of-the-art, architecturally
designed car park constructed using environmentally
friendly materials.
Challenges
• Waterproofing deck membrane needed in bespoke
colours to match the corporate colours of Virgin
Trains
• Demarcation for safety, using colours, a prime
consideration
• Programme involved tight timescales for application
• Environmentally friendly system required
Solution
CONIDECK® was chosen to waterproof the MSCP’s
decks thanks to a good track record within the
industry and a reputation for product reliability
and durability. Its quick application time was also
an important factor. Approximately 24,000m2 of
CONIDECK® was applied. Two systems were chosen:
CONIDECK® 2205 for the top deck (approx. 5000m2)
and CONIDECK® 2259 for the interdecks (around
19,000m2). Internal areas to pay machines and lift
lobby areas were also coated.
Advantages at a glance
• Waterproofing protection
• Skid resistance
• Spray application supports fast-track working • Fast curing and solvent free
• Crack bridging
• Bespoke colours to meet corporate requirements
and demarcation of parking bays, traffic lanes and
pedestrian walkways
• Resistant to aggressive chemicals: oil, acids spills,
carbon dioxide gases and de-icing salts
• Approved by the British Board of Agrément
• Compliance with Part 2 of the latest European
standard for Concrete Repair and Protection
EN1504.
References:
United Kingdom
British Airways, Heathrow
Docklands Light Railway
Kings Cross
Underground Station
Preston Railway Station
Europe
Airbus Toledo, Spain
Cork Airport, Ireland
Ministry of Defence,
Czech Republic
Munich Airport, Germany
Americas
Academia da Força Aérea, Brazil
Lakeshore Garage, USA
Mexico City Airport
Pudahuel International Airport, Chile
Asia-Pacific
AAT Air Cargo Terminal, Hong Kong
Australian National Railways
Hong Kong Mass
Transit Railway
MTU Zhuhai Airport,
China
For further information visit www.basf-cc.co.uk
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Project Reference
Doncaster Southern MSCP
United Kingdom
The Civic Quarter or Southern Car Park, as it was
known before its refurbishment, was built in the
late 1960s. The structure provided parking on four
suspended decks and the ground floor was a main
bus station for the town, making the building a key
infrastructure hub. Parking was provided for around
750 cars. The structure features in situ reinforced
concrete with precast concrete parapet units fixed
around its perimeter. The uncoated car park’s roof
deck did not have any provision for waterproofing
before this refurbishment project.
Challenge
The full refurbishment of the old MSCP had the
core objectives of providing customers with a safer,
cleaner and more user-friendly parking experience
with enhanced aesthetic appeal and an improved
pedestrian management strategy. At the same time,
it supported raising the profile of the new Civic and
Cultural Quarter through the integration of the old
car park. Addressing the structural serviceability
of the car park, repairing structural problems and
providing ongoing structural protection was part of
the MSCP’s long-term maintenance programme.
The scheme included altering access into the car
park from the busy Trafford Way entrance to a safer
position and capacity was to increase along with
potential revenues and the efficiency of the car park’s
management.
Solution
The refurbishment involved converting the redundant
bus station area on the ground floor into additional
parking, allowing the bay count to be increased
to around 850 cars with a redesigned entrance/
exit position at ground floor level. A new ramp was
built improving circulation around the car park
and diverting the main entrance away from the
busy roundabout on Trafford Way allowing cars to
access the upper levels from the new ground floor
parking area. BASF’s deck waterproofing membrane
CONIDECK® 2203 was installed to the roof (appox.
5000m2), while CONIDECK® 2260 was applied to the
three intermediate decks (around 5000m2 each).
Advantages at a glance
CONIDECK® provided a seamless coating with an
attractive, skid-resistant, and weather-resistant finish
that would be easy to clean and maintain. Its resistance
to fuels, battery acid, de-icing salts and alkaline cleaners
was a further benefit. As CONIDECK®’s manufacturer,
BASF also provided a single source of supply for the other
construction systems used on the contract. MASTERTOP®
cementitious self-levelling underlayment, was used to
profile and smooth the car park’s existing rough-textured
deck surface and Protectosil® CIT corrosion inhibitor was
applied to help prevent corrosion of the concrete’s steel
reinforcement.
Project Reference
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Intelligent solutions from
BASF Construction Chemicals
Whatever your construction problem, whatever the structure is you are
building, BASF Construction Chemicals has an intelligent solution to help
you be more successful. Our market leading brands offer the widest range of
proven technologies to help you build a better world.
Emaco® - Concrete Repair Systems
MBrace® - Composite Strengthening Systems
Masterflow® - Precision and Structural Grouts
Masterflex® - Joint Sealants
Masterseal® - Coatings and Waterproofing
Concresive® - Crack Injection Resins
Conideck® - Hand and Spray applied Waterproof Membrane Systems
Coniroof ® - PU Based Roofing Systems
Mastertop® - Decorative and Industrial Flooring Solutions
Ucrete® - Flooring Solutions for Harsh Environments
Glenium® - Superplasticizers
Head Office
BASF Construction
Chemicals (UK) Ltd
PO Box 4
Earl Road
Cheadle Hulme
Cheadle
Cheshire
SK8 6QG
Tel: 0161 485 6222
Fax: 0161 488 5220
www.basf-cc.co.uk
BASF Construction
Chemicals (UK) Ltd
19 Broad Ground Road
Lakeside
Redditch
Worcestershire
B98 8YP
Tel: 01527 512255
Fax: 01527 510299
www.basf-cc.co.uk
RheoFIT® - Waterproofing Admixtures
Masterkure® - Curing Compounds
Rheofinish® - Release Agents
MEYCO® - Shotcrete and Spraying Equipment
Micro-Air ® - Air-entraining Agents
BASF is the world’s leading chemical company: The Chemical Company. Its portfolio
ranges from chemicals, plastics, performance products and crop protection products to oil
and gas. We combine economic success with environmental protection and social responsibility. Through science and innovation, we enable our customers in nearly every industry
to meet the current and future needs of society. Our products and solutions contribute to
conserving resources, ensuring nutrition and improving quality of life. We have summed up
this contribution in our corporate purpose: We create chemistry for a sustainable future.
BASF posted sales of €78.7 billion in 2012 and had more than 113,000 employees as of
the end of the year. BASF shares are traded on the stock exchanges in Frankfurt (BAS),
London (BFA) and Zurich (AN). Further information on BASF is available on the Internet at
www.basf.com.
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