76–28
EXTERIOR/INTERIOR TRIM
–
BACK DOOR GARNISH SUB–ASSY
OUTSIDE (LIFTBACK MODELS)
BACK DOOR GARNISH SUB–ASSY OUTSIDE (LIFTBACK
MODELS)
760WA–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.
REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 75–40)
2.
REMOVE BACK DOOR SIDE GARNISH LH (See page 75–40)
3.
REMOVE BACK DOOR SIDE GARNISH RH (See page 75–40)
4.
REMOVE BACK DOOR SIDE GARNISH CLIP (See page 75–40)
5.
REMOVE BACK DOOR TRIM BOARD ASSY (See page 75–40)
6.
REMOVE BACK DOOR GARNISH SUB–ASSY OUTSIDE (See page 75–40)
(a) Remove the 5 nuts, clip and garnish.
Clip
Nut
B67627
7.
(a)
INSTALL BACK DOOR GARNISH SUB–ASSY OUTSIDE
Install the garnish with the 5 nuts and clip.
Torque: 4.9 Nm (50 kgfcm, 43 in.lbf)
AVENSIS REPAIR MANUAL (RM1018E)
EXTERIOR/INTERIOR TRIM
–
BACK DOOR GARNISH SUB–ASSY
OUTSIDE (WAGON MODELS)
76–29
BACK DOOR GARNISH SUB–ASSY OUTSIDE (WAGON
MODELS)
760WB–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.
REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 75–45)
2.
REMOVE BACK DOOR SIDE GARNISH LH (See page 75–45)
3.
REMOVE BACK DOOR SIDE GARNISH RH (See page 75–45)
4.
REMOVE BACK DOOR TRIM BOARD ASSY (See page 75–45)
5.
REMOVE DOOR PULL HANDLE (See page 75–45)
6.
REMOVE BACK DOOR GARNISH SUB–ASSY OUTSIDE
(a) Remove the 5 nuts, clip and back door garnish.
Clip
Nut
B67627
7.
(a)
INSTALL BACK DOOR GARNISH SUB–ASSY OUTSIDE
Install the garnish with the 5 nuts and clip.
Torque: 4.9 Nm (50 kgfcm, 43 in.lbf)
AVENSIS REPAIR MANUAL (RM1018E)
76–1
EXTERIOR/INTERIOR TRIM
–
FRONT BUMPER
FRONT BUMPER
760WX–01
COMPONENTS
Front Bumper Side
Retainer RH
Front Bumper
Reinforcement Sub–assy
Radiator Grille Lower
Radiator Grille
Front Bumper Side
Retainer LH
Front Bumper
Stay Sub–assy RH
w/ CAC
Front Bumper Side
Moulding RH
Hood to Front
End Panel Seal
CAC Cooling
Air Duct Sub–assy
Front Bumper
Stay Sub–assy LH
w/ Fog Lamp
Fog Lamp
Assy RH
Front Bumper Side
Moulding LH
Front Bumper Hole
Cover RH
w/ Fog Lamp
Fog Lamp Assy LH
Front Bumper Cover
Front Spoiler
Cover RH
Front Spoiler
Cover LH
Front Bumper Hole
Cover LH
B67422
AVENSIS REPAIR MANUAL (RM1018E)
76–2
EXTERIOR/INTERIOR TRIM
–
FRONT BUMPER
w/ Headlamp Cleaner
Headlamp Washer
Actuator Sub–assy RH
Headlamp Washer
Nozzle Sub–assy RH
Headlamp Washer
Nozzle Sub–assy LH
Headlamp Washer
Actuator Sub–assy LH
Radiator Grille Lower
Front Bumper Cover
Front Spoiler
Cover RH
Front Spoiler
Cover LH
B68229
AVENSIS REPAIR MANUAL (RM1018E)
76–3
EXTERIOR/INTERIOR TRIM
–
FRONT BUMPER
760WY–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
Claw
B67425
1.
REMOVE FRONT BUMPER COVER
(a) Put protective tape under the front fender.
HINT:
Because the spoiler covers LH and RH are assembled, remove
them together.
(b) Remove the spoiler.
(1) Remove the 9 screws and 6 claws.
(2) Remove the 6 retainers.
(3) Remove the spoiler covers LH and RH together.
(4) Remove the bolt and separate the spoiler cover RH
from the LH.
(c) Remove the 3 bolts and 2 clips.
(d) Using a screwdriver, disengage the 6 claws and remove
the bumper cover.
HINT:
Tape the screwdriver tip before use.
(e) w/ Fog lamp:
Disconnect the fog lamp connectors.
2.
REMOVE HEADLAMP WASHER ACTUATOR
SUB–ASSY LH (W/ HEADLAMP CLEANER)
Remove the washer hose clip.
Using a screwdriver, pry out the front washer nozzle.
(a)
(b)
HINT:
Tape the screwdriver tip before use.
(c) Remove the 2 screws and actuator.
B67431
3.
REMOVE HEADLAMP WASHER ACTUATOR SUB–ASSY RH (W/ HEADLAMP CLEANER)
HINT:
Use the same procedures described for the LH side.
4.
REMOVE INTERCOOLER COOLING AIR DUCT SUB–ASSY (W/ CAC 1CD–FTV ENGINE TYPE)
(a) Remove the 3 screws and air duct.
5.
REMOVE FRONT BUMPER REINFORCEMENT SUB–ASSY
(a) Using a screwdriver, remove the wire harness.
(b) Remove the 8 bolts and reinforcement.
6.
REMOVE FRONT BUMPER SIDE RETAINER LH
(a) Using a screwdriver, remove the 2 screws and retainer.
HINT:
Tape the screwdriver tip before use.
AVENSIS REPAIR MANUAL (RM1018E)
76–4
EXTERIOR/INTERIOR TRIM
–
FRONT BUMPER
7.
REMOVE FRONT BUMPER SIDE RETAINER RH
HINT:
Use the same procedures described for the LH side.
8.
REMOVE FRONT BUMPER STAY SUB–ASSY LH
(a) Remove the 2 bolts and stay.
9.
REMOVE FRONT BUMPER STAY SUB–ASSY RH
(a) Remove the 2 bolts and stay.
10. REMOVE FOG LAMP ASSY LH (W/ FOG LAMP)
(a) Remove the 2 screws and fog lamp.
11. REMOVE FOG LAMP ASSY RH (W/ FOG LAMP)
(a) Remove the 2 screws and fog lamp.
12. REMOVE FRONT BUMPER HOLE COVER LH
13. REMOVE FRONT BUMPER HOLE COVER RH
14. REMOVE FRONT BUMPER SIDE MOULDING LH
(a) Using a screwdriver, disengage the 9 claws and remove the retainer.
HINT:
Tape the screwdriver tip before use.
15. REMOVE FRONT BUMPER SIDE MOULDING RH
HINT:
Use the same procedures described for the LH side.
16. REMOVE HOOD TO FRONT END PANEL SEAL
(a) Using a screwdriver, remove the 10 clips and panel seal.
HINT:
Tape the screwdriver tip before use.
17. REMOVE RADIATOR GRILLE
(a) Using a screwdriver, disengage the 13 claws and remove the 2 screws and radiator grille.
HINT:
Tape the screwdriver tip before use.
18. REMOVE RADIATOR GRILLE LOWER
(a) Using a screwdriver, disengage the 10 claws and remove the grille lower.
HINT:
Tape the screwdriver tip before use.
19. INSTALL FRONT BUMPER REINFORCEMENT SUB–ASSY
(a) Install the reinforcement with the 8 bolts.
(b) Install the wire harness.
20. INSTALL FRONT BUMPER COVER
(a) w/ Fog lamp:
Connect the fog lamp connector.
(b) Engage the 6 claws and install the bumper cover.
(c) Install the 3 bolts and 2 clips.
(d) Install the spoiler.
(1) Install the spoiler covers LH and RH together.
(2) Install the 6 retainers.
(3) Install the 9 screws and 10 claws.
B67425
AVENSIS REPAIR MANUAL (RM1018E)
76–32
EXTERIOR/INTERIOR TRIM
–
FRONT FLOOR FOOTREST
FRONT FLOOR FOOTREST
760WC–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal.
1.
(a)
REMOVE FR FLOOR FOOTREST LH
Using a screwdriver, disengage the 2 clips and remove
the footrest.
HINT:
Tape the screwdriver tip before use.
(b) Disengage the clips and then remove the 2 clips from the
footrest.
Clip
B67619
AVENSIS REPAIR MANUAL (RM1018E)
76–32
EXTERIOR/INTERIOR TRIM
–
FRONT FLOOR FOOTREST
FRONT FLOOR FOOTREST
760WC–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal.
1.
(a)
REMOVE FR FLOOR FOOTREST LH
Using a screwdriver, disengage the 2 clips and remove
the footrest.
HINT:
Tape the screwdriver tip before use.
(b) Disengage the clips and then remove the 2 clips from the
footrest.
Clip
B67619
AVENSIS REPAIR MANUAL (RM1018E)
76–11
EXTERIOR/INTERIOR TRIM
–
FUEL LID LOCK CONTROL ASSY
FUEL LID LOCK CONTROL ASSY
760X5–01
COMPONENTS
Sedan Models
Luggage Compartment Floor Carpet
Fuel Filler Opening Lid Lock Retainer
Fuel Lid Lock Control Assy
Rear Floor Finish Plate
5.5 (56, 49 in.·lbf)
Luggage Compartment Trim Hook No. 2
5.0 (51, 44 in.·lbf)
Luggage Compartment Trim Inner LH
N·m (kgf·cm, ft·lbf) : Specified torque
AVENSIS REPAIR MANUAL (RM1018E)
Rope Hook Assy
B68948
76–12
EXTERIOR/INTERIOR TRIM
–
FUEL LID LOCK CONTROL ASSY
Liftback Models
Rear Floor Finish Plate
Rope Hook Assy
Rope Hook Assy
Rear Door Opening Trim Weatherstrip LH
Deck Trim Side Board LH
Fuel Lid Lock Control Assy
5.5 (56, 49 in.·lbf)
Rear Door Scuff Plate LH
Fuel Filler Opening Lid Lock Retainer
Nm (kgfcm, ftlbf) : Specified torque
AVENSIS REPAIR MANUAL (RM1018E)
B68947
76–13
EXTERIOR/INTERIOR TRIM
–
FUEL LID LOCK CONTROL ASSY
Tonneau Cover Assy
Wagon Models
Rear Floor Finish Plate
Deck Floor Box Front
Deck Board Sub–assy
Deck Floor Box LH
Deck Floor Box Rear
Deck Trim Side Board LH
Luggage Compartment
Trim Hook No. 2
Rear Door Opening Trim Weatherstrip LH
Fuel Lid Lock Control Assy
Rear Door Scuff Plate LH
5.5 (56, 49 in.·lbf)
Fuel Filler Opening Lid Lock Retainer
Nm (kgfcm, ftlbf) : Specified torque
AVENSIS REPAIR MANUAL (RM1018E)
B68946
76–14
EXTERIOR/INTERIOR TRIM
–
FUEL LID LOCK CONTROL ASSY
760X6–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.
REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER LH (SEDAN MODELS)
(See page 76–36)
(a) Remove the luggage compartment floor carpet.
(b) Remove the 2 rope hooks.
(c) Remove the rear floor finish plate.
(d) Remove the 2 luggage compartment trim hooks.
(e) Remove the luggage compartment trim inner.
2.
REMOVE DECK TRIM SIDE BOARD LH (LIFTBACK MODELS) (See page 76–45)
(a) Remove the 2 rope hooks.
(b) Remove the rear floor finish plate.
(c) Remove the rear door opening trim weatherstrip LH.
(d) Remove the rear door scuff plate LH.
(e) Remove the deck trim side board.
3.
REMOVE DECK TRIM SIDE PANEL ASSY LH (WAGON MODELS) (See page 76–54)
(a) Remove the rear door opening trim weatherstrip LH
(b) Remove the rear door scuff plate.
(c) Remove the tonneau cover.
(d) Remove the deck board.
(e) Remove the deck floor box rear.
(f)
Remove the deck floor box LH.
(g) Remove the deck floor box front.
(h) Remove the rear floor finish plate.
(i)
Remove the luggage compartment trim hook No. 2.
(j)
Remove the deck trim side board.
4.
(a)
(b)
REMOVE FUEL LID LOCK CONTROL ASSY
Disconnect the connector.
Remove the nut and fuel lid lock control.
5.
REMOVE FUEL FILLER OPENING LID LOCK
RETAINER
Remove the fuel filler opening lid lock retainer, as shown
in the illustration.
B68949
(a)
B69147
AVENSIS REPAIR MANUAL (RM1018E)
76–15
EXTERIOR/INTERIOR TRIM
6.
(a)
–
FUEL LID LOCK CONTROL ASSY
INSTALL FUEL LID LOCK CONTROL ASSY
Install the fuel lid lock control with the the nut.
Torque: 8.0 Nm (82 kgfcm, 71 in.lbf)
HINT:
Check to see that the tip of the lock is securely insearted into
hole A, looking inside through the check hole.
Check Hole
A
B68950
7.
Female Part
(a)
Male Part
B68951
AVENSIS REPAIR MANUAL (RM1018E)
INSTALL FUEL FILLER OPENING LID LOCK
RETAINER
Install the fuel filler opening lid lock retainer as shown in
the illustration.
76–16
EXTERIOR/INTERIOR TRIM
(b)
Sedan Models
Slit
(c)
Strap
Liftback Models
Slit
Strap
Wagon Models
Slit
Strap
AVENSIS REPAIR MANUAL (RM1018E)
B69320
–
FUEL LID LOCK CONTROL ASSY
Pass the strap through the slit on the trim as shown in the
illustration.
Attach a strap to the trim.
EXTERIOR/INTERIOR TRIM
–
LUGGAGE COMPARTMENT DOOR GARNISH
SUB–ASSY OUTSIDE (SEDAN MODELS)
76–27
LUGGAGE COMPARTMENT DOOR GARNISH SUB–ASSY
OUTSIDE (SEDAN MODELS)
760W9–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.
REMOVE BACK DOOR TRIM COVER (See page 75–32)
2.
REMOVE LUGGAGE COMPARTMENT DOOR GARNISH SUB–ASSY OUTSIDE
(a) Remove the 6 nuts, clip and garnish.
Clip
Nut
B67626
3.
(a)
INSTALL BACK DOOR GARNISH SUB–ASSY OUTSIDE
Install the garnish with the 6 nuts and clip.
Torque: 4.9 Nm (50 kgfcm, 43 in.lbf)
AVENSIS REPAIR MANUAL (RM1018E)
76–17
EXTERIOR/INTERIOR TRIM
–
NAME PLATE
NAME PLATE
760W4–01
REPLACEMENT
1
1
1
RH Side
RH Side
110.1 (4.335)
120.9 (4.760)
39.1 (1.717)
57.3 (2.256)
39.1 (1.539)
43.6 (1.717)
1
1
LH Side
LH Side
101.5 (3.996)
106.8 (4.205)
39.7 (1.563)
53.9 (2.122)
39.6 (1.559)
24.4 (0.961)
mm (in.)
B67148
AVENSIS REPAIR MANUAL (RM1018E)
76–18
EXTERIOR/INTERIOR TRIM
–
NAME PLATE
Sedan Models
1
2
3
2
1
59.0 (2.323)
20.3 (0.799)
14.6 (0.575)
91.1 (3.587)
131.2 (5.165)
115.4 (4.543)
161.3 (6.350)
47.1 (1.854)
3
26.6 (1.047)
63.5 (2.450)
49 (1.929)
97.1 (3.823)
mm (in.)
AVENSIS REPAIR MANUAL (RM1018E)
B67145
76–19
EXTERIOR/INTERIOR TRIM
–
NAME PLATE
Liftback Models
1
2
3
2
1
59.3 (2.335)
20.5 (0.807)
14.7 (0.579)
88.6 (3.488)
89 (3.504)
131.2 (5.165)
161.1 (6.342)
47.1 (1.854)
3
27 (1.063)
61.3 (2.41)
48.2 (1.898)
97.3 (3.831)
mm (in.)
AVENSIS REPAIR MANUAL (RM1018E)
B67146
76–20
EXTERIOR/INTERIOR TRIM
–
NAME PLATE
Wagon Models
1
2
3
1
2
52.5 (2.067)
115.4 (4.543)
38.1 (1.500)
95.5 (3.760)
162 (6.378)
144.5 (5.689)
129.7 (5.106)
109.6 (4.315)
3
40 (1.575)
109.6 (4.315)
97 (3.819)
115.4 (4.543)
mm (in.)
AVENSIS REPAIR MANUAL (RM1018E)
B67147
76–21
EXTERIOR/INTERIOR TRIM
–
OUTSIDE MOULDING LH
OUTSIDE MOULDING LH
760W5–01
REPLACEMENT
HINT:
On the RH side, use the same procedures as on the LH side.
1.
(a)
Protective
Tape
B50319
REMOVE OUTSIDE MOULDING LH
Using a heat light, heat the moulding.
Heating temprature: 40 – 60C (104 – 140F)
NOTICE:
Do not heat the moulding excessively.
(b) Tie both the piano wire ends to a wooden block or a similar
object.
(c) Scrape tape off by pulling the piano wire and remove the
moulding with reference pins remaining on the moulding.
NOTICE:
If reusing the moulding, take care not to damage the
moulding.
Do not damage the body.
(d) Remove the moulding.
2.
INSTALL OUTSIDE MOULDING LH
(a) Using a heat light, heat the body surface.
Heating temprature: 40 – 60C (104 – 140F)
NOTICE:
Do not heat the body excessively.
(b) Remove the tape from the body.
(c) Wipe off the stains with cleaner.
(d) Clean the moulding (if reusing the moulding).
(1) Using a heat light, heat the moulding.
Heating temprature: 20 – 30C (68 – 86F)
NOTICE:
Do not heat the moulding excessively.
(2) Remove the tape from the moulding.
(3) Wipe off the stains with cleaner.
(4) Apply new double–sided tape to the moulding as
shown in the illustration.
Double–sided Tape
B67149
AVENSIS REPAIR MANUAL (RM1018E)
76–22
EXTERIOR/INTERIOR TRIM
(e)
–
OUTSIDE MOULDING LH
Using a heat light, heat the body and moulding.
Heating temperature:
Body
40 – 60C (104 – 140F)
Moulding
20 – 30C (68 – 86F)
NOTICE:
Do not heat the body and moulding excessively.
(f)
Remove the peeling paper from the face of the moulding
and attach the moulding securely to the vehicle body.
NOTICE:
Be careful that dirt or foreign objects do not stick to adhesive part when removeing the peeling paper.
(g) Push the moulding to the body, as shown in the illustration.
NOTICE:
Do not apply excessive force onto the moulding. Instead,
apply steady pressure with your thumbs.
3.8 (0.150)
2.3 (0.091)
16.4 (0.646)
16.2 (0.638)
119 (4.685)
28 (1.102)
228.7 (9.004)
243 (9.567)
243 (9.567)
252.7 (9.949)
mm (in.)
AVENSIS REPAIR MANUAL (RM1018E)
B67150
76–5
EXTERIOR/INTERIOR TRIM
–
REAR BUMPER (SEDAN/LIFTBACK)
REAR BUMPER (SEDAN/LIFTBACK)
760X1–01
COMPONENTS
Rear Floor
Finish Plate
Luggage Compartment
Trim Hook
Liftback Models
Rope Hook Assy
Rope Hook
Assy
Rear Floor Finish Plate
Rear Bumper Side
Retainer RH
Rear Bumper
Retainer Upper RH
Rear Bumper
Reinforcement No. 1
Rear Bumper
Retainer Upper LH
Rear Bumper Side
Retainer LH
Rear Bumper Pad RH
11.5 (115, 16)
Rear Bumper Pad LH
Rear Bumper Cover
Rear Bumper Side
Moulding RH
5.5 (55, 49 in.lbf)
Rear Bumper Side
Moulding LH
Nm (kgfcm, ftlbf)
: Specified torque
B67428
AVENSIS REPAIR MANUAL (RM1018E)
76–6
EXTERIOR/INTERIOR TRIM
–
REAR BUMPER (SEDAN/LIFTBACK)
760X2–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.
(a)
(b)
(c)
REMOVE REAR FLOOR FINISH PLATE (SEDAN
MODELS)
Remove the 2 hooks and 2 rope hooks.
Using a moulding remover, remove the 2 clips and finish
plate.
Using a screwdriver, disengage the 4 claws and finish
plate.
HINT:
Tape the screwdriver tip before use.
B67426
2.
REMOVE REAR FLOOR FINISH PLATE (LIFTBACK MODELS)
(a) Remove the 2 bolts and 2 rope hooks.
(b) Using a screwdriver, disengage the 4 claws and finish plate.
HINT:
Tape the screwdriver tip before use.
3.
REMOVE REAR BUMPER COVER
(a) Put protective tape under the quarter panel.
(b) Remove the 2 screws, 4 nuts and 3 clips.
Claw
(c) Using a screwdriver, disengage the 14 claws and remove
the bumper.
HINT:
Tape the screwdriver tip before use.
Protective Tape
B67427
4.
REMOVE REAR BUMPER REINFORCEMENT NO.1
(a) Remove the 8 bolts and reinforcement.
5.
REMOVE REAR BUMPER SIDE RETAINER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the retainer.
HINT:
Tape the screwdriver tip before use.
6.
REMOVE REAR BUMPER SIDE RETAINER RH
HINT:
Use the same procedures described for the LH side.
7.
REMOVE REAR BUMPER RETAINER UPPER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the retainer.
AVENSIS REPAIR MANUAL (RM1018E)
76–7
EXTERIOR/INTERIOR TRIM
–
REAR BUMPER (SEDAN/LIFTBACK)
HINT:
Tape the screwdriver tip before use.
8.
REMOVE REAR BUMPER RETAINER UPPER RH
HINT:
Use the same procedures described for the LH side.
9.
REMOVE REAR BUMPER SIDE MOULDING LH
(a) Using a screwdriver, disengage the 10 claws and remove the moulding.
HINT:
Tape the screwdriver tip before use.
10. REMOVE REAR BUMPER SIDE MOULDING RH
HINT:
Use the same procedures described for the LH side.
11. INSTALL REAR BUMPER REINFORCEMENT NO.1
(a) Install the reinforcement with the 8 bolts.
Torque: 11.5 Nm (115 kgfcm, 16 ftlbf)
12. INSTALL REAR BUMPER COVER
(a) Install the bumper cover with the 4 nuts, 2 screws and 3
clips.
Torque: 5.5 Nm (55 kgfcm, 49 in.lbf) for screw
B67427
AVENSIS REPAIR MANUAL (RM1018E)
76–8
EXTERIOR/INTERIOR TRIM
–
REAR BUMPER (WAGON MODELS)
REAR BUMPER (WAGON MODELS)
760X3–01
COMPONENTS
Deck Floor Box Rear
Deck Floor Box RH
Rear Floor
Finish Plate
Deck Floor
Box LH
Rear Bumper Side
Retainer RH
Rear Bumper
Retainer Upper RH
Rear Bumper
Retainer Upper LH
Rear Bumper
Reinforcement No. 1
Rear Bumper Side
Retainer LH
11.5 (115, 16)
Rear Bumper Pad RH
11.5 (115, 16)
Rear Bumper Cover
Rear Bumper
Pad LH
Rear Bumper Side
Moulding RH
Rear Bumper Side
Moulding LH
5.5 (55,49 in.lbf)
Nm (kgfcm, ftlbf)
: Specified torque
AVENSIS REPAIR MANUAL (RM1018E)
B67423
76–9
EXTERIOR/INTERIOR TRIM
–
REAR BUMPER (WAGON MODELS)
760X4–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.
REMOVE REAR FLOOR FINISH PLATE
(a) Using a screwdriver, remove the 4 clips and finish plate.
HINT:
Tape the screwdriver tip before use.
Clip
B67429
2.
3.
4.
REMOVE DECK FLOOR BOX REAR (See page 76–54)
REMOVE DECK FLOOR BOX LH (See page 76–54)
REMOVE DECK FLOOR BOX RH (See page 76–54)
5.
(a)
(b)
(c)
Claw
REMOVE REAR BUMPER COVER
Put protective tape under the quarter panel.
Remove the 2 screws, 3 clips and 4 nuts.
Using a screwdriver, disengage the 16 claws and remove
the bumper cover.
HINT:
Tape the screwdriver tip before use.
B67430
6.
REMOVE REAR BUMPER REINFORCEMENT NO.1
(a) Remove the 8 bolts and reinforcement.
7.
REMOVE REAR BUMPER SIDE RETAINER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the 3 claws and remove the side retainer.
HINT:
Tape the screwdriver tip before use.
8.
REMOVE REAR BUMPER SIDE RETAINER RH
HINT:
Use the same procedures described for the LH side.
9.
REMOVE REAR BUMPER RETAINER UPPER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the retainer upper.
HINT:
Tape the screwdriver tip before use.
10. REMOVE REAR BUMPER RETAINER UPPER RH
HINT:
Use the same procedures described for the LH side.
11. REMOVE REAR BUMPER SIDE MOULDING LH
(a) Using screwdriver, remove the moulding.
AVENSIS REPAIR MANUAL (RM1018E)
76–10
EXTERIOR/INTERIOR TRIM
–
REAR BUMPER (WAGON MODELS)
HINT:
Tape the screwdriver tip before use.
12. REMOVE REAR BUMPER SIDE MOULDING RH
HINT:
Use the same procedures described for the LH side.
13. INSTALL REAR BUMPER REINFORCEMENT NO.1
(a) Install the reinforcement with the 8 bolts.
Torque: 11.5 Nm (115 kgfcm, 16 ftlbf)
14.
(a)
B67430
AVENSIS REPAIR MANUAL (RM1018E)
INSTALL REAR BUMPER COVER
Install the bumper cover with the 2 screws, 3 clips and 4
nuts.
Torque: 5.5 Nm (55 kgfcm, 49 in.lbf) for screw
76–24
EXTERIOR/INTERIOR TRIM
–
REAR DOOR BELT MOULDING ASSY LH
REAR DOOR BELT MOULDING ASSY LH
760W7–01
REPLACEMENT
HINT:
1.
2.
3.
4.
5.
6.
The installation is in the reverse order of the removal.
On the RH side, use the same procedures as on the LH side.
REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (See page 75–22)
REMOVE REAR DOOR TRIM BASE LH (See page 75–22)
REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (W/ POWER WINDOW)
(See page 75–22)
REMOVE REAR DOOR TRIM BOARD SUB–ASSY LH (See page 75–22)
REMOVE REAR DOOR GLASS WEATHERSTRIP INNER LH (See page 75–22)
REMOVE REAR DOOR SERVICE HOLE COVER LH (See page 75–22)
7.
(a)
(b)
REMOVE REAR DOOR BELT MOULDING ASSY LH
Put protective tape under the moulding.
Using a screwdriver or moulding remover, pry out the
claws and remove the moulding.
HINT:
Tape the screwdriver tip before use.
Tape
Tape
B67608
AVENSIS REPAIR MANUAL (RM1018E)
76–30
EXTERIOR/INTERIOR TRIM
–
REAR SPOILER (WAGON MODELS)
REAR SPOILER (WAGON MODELS)
760WD–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal.
Clip
1.
(a)
(b)
REMOVE BACK DOOR TRIM PANEL ASSY UPPER
Remove the 4 clips and door trim panel.
Remove the 4 hole plugs.
2.
(a)
(b)
REMOVE REAR SPOILER
Disconnect the stop lamp connector.
Remove the 6 nuts and clip.
B67161
Clip
B67162
(c)
Double–sided Tape
B67163
AVENSIS REPAIR MANUAL (RM1018E)
Using a heat light, heat the spoiler.
Heating temprature: 40 – 60C (104 – 140F)
NOTICE:
Do not heat the spoiler excessively.
(d) Lightly lift the spoiler at the right end or the left end.
(e) Cut the tape.
(1) Tie both piano wire ends to a wooden block or similar object.
(2) Cut the tape by pulling the piano wire.
NOTICE:
If reusing the rear spoiler, take care not to damage it.
Be careful not to damage the back door.
(f)
Remove the spoiler.
3.
INSTALL REAR SPOILER
(a) Clean the surface on the back door where the spoiler is
to be attached.
(1) Using a heat light, heat the back door contact surface.
Heating temprature: 40 – 60C (104 – 140F)
NOTICE:
Do not heat the back door excessively.
76–31
EXTERIOR/INTERIOR TRIM
–
REAR SPOILER (WAGON MODELS)
(2) Remove the tape from the back door.
(3) Wipe off the stains with cleaner.
(b) When reusing the spoiler:
Clean the spoiler.
(1) Using a heat light, heat the spoiler.
Heating temprature: 20 – 30C (68 – 86F)
NOTICE:
Do not heat the spoiler excessively.
(2) Remove the tape from the spoiler.
(3) Wipe off the stains with cleaner.
(c) Install the spoiler.
(1) Using a heat light, heat the door and spoiler.
Heating temperature:
Door
40 – 60C (104 – 140F)
Spoiler
20 – 30C (68 – 86F)
NOTICE:
Do not heat the door and spoiler excessively.
(2) Apply new double–sided tape to the spoiler, as
shown in the illustration.
Double–sided Tape
B67164
(3) Remove the peeling paper from the spoiler.
NOTICE:
Be careful that dirt or foreign objects do not stick to the
adhesive part when removing the peeling paper.
(4) Install the spoiler with the 6 nuts.
Torque: 9.8 Nm (99 kgfcm, 87 in.lbf)
NOTICE:
Do not apply excessive force onto the spoiler. Instead, apply steady pressure with your thumbs.
(5) Connect the stop lamp connector.
(6) Install the 4 hole plugs.
AVENSIS REPAIR MANUAL (RM1018E)
76–25
EXTERIOR/INTERIOR TRIM
–
ROCKER PANEL MOULDING LH
ROCKER PANEL MOULDING LH
760W8–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal.
Use the same procedures on the RH side as on the LH side.
REMOVE FRONT WHEEL
REMOVE REAR WHEEL
1.
2.
3.
(a)
(b)
REMOVE SIDE MUDGUARD FRONT LH
Remove the 2 screws and mudguard.
Remove the 2 screws and wheel house plate.
4.
(a)
REMOVE REAR WHEEL HOUSE PLATE FRONT LH
Remove the 2 screws and wheel house plate.
5.
(a)
REMOVE ROCKER PANEL MOULDING LH
Remove the 3 screws, 12 clips and moulding.
B67156
B67157
Clip
Clip
Clip
B67155
AVENSIS REPAIR MANUAL (RM1018E)
76–26
EXTERIOR/INTERIOR TRIM
–
ROOF DRIP SIDE FINISH MOULDING CENTER LH
ROOF DRIP SIDE FINISH MOULDING CENTER LH
760WE–01
REPLACEMENT
HINT:
Use the same procedures on the RH side as on the LH side.
1.
B67742
2.
1.3 (0.051)
A–A
REMOVE ROOF DRIP SIDE FINISH MOULDING
CENTER LH
(a) Put the protective tape around the circumference of the
moulding.
(b) Using a remover for the roof moulding, release the disengage the clips both in the front and rear ends of the moulding, and then remove the moulding.
NOTICE:
Do not remove the clips.
If that the clips are damaged or removed accidentally,
exchange them for supplied ones.
Front Side
A
A
4.8 (0.189)
Rear Side
A
1.5 (0.059)
A
4.6 (1.811)
A–A
mm (in.)
AVENSIS REPAIR MANUAL (RM1018E)
B67741
INSTALL ROOF DRIP SIDE FINISH MOULDING
CENTER LH
NOTICE:
Only when exchanging the clips.
(a) Remove the tape that remains on the mounting surface
of the body, and then clean the surface with white gasoline.
(b) Using a heat light, heat up the clip installation surfaces of
the body and moulding.
Heating temperature:
Body
40 – 60C (104 – 140F)
Moulding
20 – 30C (68 – 86F)
NOTICE:
Do not heat the moulding and body excessively.
(c) Set the supplied clips in the positions as shown in the illustration and press–fit them by hand to install them.
NOTICE:
Install the moulding when 30 minutes or more have passed
after press–fitting the clips.
HINT:
Initial hardening time: 30 minutes
Perfect hardening time: 24 hours
76–42
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (LIFTBACK MODELS)
ROOF HEADLINING ASSY (LIFTBACK MODELS)
760WV–01
COMPONENTS
Front Pillar Garnish RH
Front Door Opening Trim Weatherstrip RH
Rear Door Opening Trim Weatherstrip RH
Center Pillar Garnish RH
Roof Side Garnish Inner RH
Deck Trim Side
Panel Assy RH
Package Tray
Trim Panel Assy
Rear Door Scuff
Plate RH
Center Pillar Garnish
Lower RH
Front Door
Scuff Plate RH
41.2 (420, 30)
Rear Headlining Sub–assy
Rear Floor Finish Plate
Cowl Side Trim Board RH
Rear Door Opening Trim
Weatherstrip LH
Center Pillar Garnish LH
Roof Side Garnish Inner LH
41.2 (420, 30)
Front Pillar Garnish LH
Front Door Opening Trim
Weatherstrip LH
Deck Trim Side
Board LH
Rear Door Scuff Plate LH
Center Pillar Garnish Lower LH
Cowl Side Trim Board LH
Front Door Scuff Plate LH
Nm (kgfcm ftlbf) : Specified torque
AVENSIS REPAIR MANUAL (RM1018E)
B70682
76–43
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (LIFTBACK MODELS)
w/ Sliding Roof
Assist Grip Sub–assy
Roof Headlining Assy
Assist Grip Sub–assy
RH Visor Assy
Assist Grip Sub–assy
Assist Grip
Sub–assy
Visor Holder
LH Visor Assy
Sun Roof Opening
Trim Moulding
Lens Cover
Room Lamp Assy No. 2
Map Lamp Assy
Lens Cover
B70683
AVENSIS REPAIR MANUAL (RM1018E)
76–44
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (LIFTBACK MODELS)
w/o Sliding Roof
Assist Grip Sub–assy
Roof Headlining Assy
Assist Grip Sub–assy
RH Visor Assy
Assist Grip Sub–assy
Assist Grip Sub–assy
Visor Holder
LH Visor Assy
Lens Cover
Room Lamp Assy No. 2
Lens Cover
Map Lamp Assy
B66566
AVENSIS REPAIR MANUAL (RM1018E)
76–45
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (LIFTBACK MODELS)
760WW–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
Clip
Claw
1.
(a)
REMOVE FRONT DOOR SCUFF PLATE RH
Using a screwdriver, disengage the 5 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
B66532
2.
REMOVE FRONT DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side.
3.
(a)
Clip
REMOVE REAR DOOR SCUFF PLATE RH
Using a screwdriver, disengage the 3 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
Claw
B66531
4.
REMOVE REAR DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side.
5.
(a)
REMOVE COWL SIDE TRIM BOARD RH
Using a screwdriver, disengage the clip and 2 claws, and
remove the trim board.
HINT:
Tape the screwdriver tip before use.
Clip
Claw
B66533
6.
REMOVE COWL SIDE TRIM BOARD LH
HINT:
Use the same procedures described for the RH side.
AVENSIS REPAIR MANUAL (RM1018E)
76–46
EXTERIOR/INTERIOR TRIM
7.
8.
9.
10.
REMOVE
REMOVE
REMOVE
REMOVE
–
ROOF HEADLINING ASSY (LIFTBACK MODELS)
FRONT DOOR OPENING TRIM WEATHERSTRIP RH
FRONT DOOR OPENING TRIM WEATHERSTRIP LH
REAR DOOR OPENING TRIM WEATHERSTRIP RH
REAR DOOR OPENING TRIM WEATHERSTRIP LH
11.
(a)
(b)
REMOVE CENTER PILLAR GARNISH LOWER RH
Remove the floor anchor cover.
Remove the bolt and the outer belt on the floor anchor
side.
(c)
Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
B66534
HINT:
Tape the screwdriver tip before use.
Clip
B66535
12. REMOVE CENTER PILLAR GARNISH LOWER LH
HINT:
Use the same procedures described for the RH side.
13.
(a)
Clip
REMOVE CENTER PILLAR GARNISH UPPER RH
Using a screwdriver, disengage the clip and 2 screws, and
remove the pillar garnish.
HINT:
Tape the screwdriver tip before use.
B66527
14. REMOVE CENTER PILLAR GARNISH UPPER LH
HINT:
Use the same procedures described for the RH side.
15. REMOVE REAR SEAT ASSY (See page 72–21)
16. REMOVE REAR SIDE SEAT BACK ASSY RH
(a) Remove the bolt and seatback.
17. REMOVE REAR SIDE SEAT BACK ASSY LH
(a) Remove the bolt and seatback.
18. REMOVE PACKAGE TRAY TRIM PANEL ASSY
AVENSIS REPAIR MANUAL (RM1018E)
76–47
EXTERIOR/INTERIOR TRIM
19.
(a)
(b)
–
ROOF HEADLINING ASSY (LIFTBACK MODELS)
REMOVE REAR FLOOR FINISH PLATE
Remove the 2 bolts.
Using a screwdriver, disengage the 4 claws and remove
the floor finish plate.
HINT:
Tape the screwdriver tip before use.
B66551
Clip
20.
(a)
(b)
REMOVE DECK TRIM SIDE PANEL ASSY RH
Remove the 2 screws.
Using a screwdriver, disengage the 5 clips and remove
the deck trim side panel.
HINT:
Tape the screwdriver tip before use.
B66552
21. REMOVE DECK TRIM SIDE BOARD LH
HINT:
Use the same procedures described for the RH side.
22.
(a)
(b)
REMOVE ROOF SIDE GARNISH INNER RH
Remove the screw.
Using a screwdriver, disengage the 5 clips and remove
the roof side garnish.
HINT:
Tape the screwdriver tip before use.
Clip
B63923
23. REMOVE ROOF SIDE GARNISH INNER LH
HINT:
Use the same procedures described for the RH side.
24.
(a)
REMOVE ROOF HEADLINING TRIM SUB–ASSY
REAR
Using a screwdriver, disengage the 5 clips and remove
the roof head lining trim.
HINT:
Tape the screwdriver tip before use.
Clip
B66540
AVENSIS REPAIR MANUAL (RM1018E)
76–48
EXTERIOR/INTERIOR TRIM
25.
(a)
–
ROOF HEADLINING ASSY (LIFTBACK MODELS)
REMOVE FRONT PILLAR GARNISH RH
Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
HINT:
Tape the screwdriver tip before use.
Clip
B66528
(b)
120 mm
700 mm
Adhesive Tape
Pull the garnish upward and remove if from the instrument
panel.
(c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
(1) Thoroughly cover the airbag with cloth or nylon of
700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover in place with adhesive tape as
shown in the illustration.
NOTICE:
Cover the curtain shield airbag with a protective cover as
soon as the front pillar garnish is removed.
Adhesive Tape
Protective Cover
B65292
26. REMOVE FRONT PILLAR GARNISH LH
HINT:
Use the same procedures described for the RH side.
27. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
28. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.
29.
(a)
Claw
Claw
AVENSIS REPAIR MANUAL (RM1018E)
A79919
REMOVE MAP LAMP ASSY
Using a screwdriver, disengage the 6 claws and remove
the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding
roof switch connector, and remove the map lamp.
76–49
EXTERIOR/INTERIOR TRIM
30.
(a)
Claw
–
ROOF HEADLINING ASSY (LIFTBACK MODELS)
REMOVE ROOM LAMP ASSY NO.2
Using a moulding remover, disengage the 8 claws and remove the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Using a moulding remover, disengage the claws.
(c) Disconnect the map lamp switch connector and remove
the map lamp.
Claw
Claw
B66541
Claw
31.
(a)
REMOVE ASSIST GRIP SUB–ASSY
Using a screwdriver, disengage the 2 claws and remove
the 2 assist grip covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 bolts and assist grip.
B66529
32.
(a)
90
REMOVE VISOR HOLDER
Remove the holder of the sun visor by turning it counterclockwise.
B50596
33.
REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)
AVENSIS REPAIR MANUAL (RM1018E)
76–50
EXTERIOR/INTERIOR TRIM
34.
(a)
w/ Sliding Roof
–
ROOF HEADLINING ASSY (LIFTBACK MODELS)
REMOVE ROOF HEADLINING ASSY
Using a clip remover, disengage the 2 clips and remove
the roof headling.
Clip
w/o Sliding Roof
B66557
35.
(a)
INSTALL ROOF HEADLINING ASSY
Align the markings, and then install the wire harness with
tape.
NOTICE:
Attach the roof wire harness securely.
(b) Install the 2 clips.
w/ Sliding Roof
Tape
w/o Sliding Roof
Tape
B66554
36.
INSTALL REAR SEAT ASSY (See page 72–21)
AVENSIS REPAIR MANUAL (RM1018E)
76–33
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (SEDAN MODELS)
ROOF HEADLINING ASSY (SEDAN MODELS)
760WT–01
COMPONENTS
Front Door Opening Trim Weatherstrip RH
Center Pillar Garnish RH
Rear Door Opening Trim Weatherstrip RH
Front Pillar Garnish RH
Roof Side Garnish Inner RH
Rear Door Scuff
Plate RH
Package Tray
Trim Panel Assy
41.2 (420, 30)
Center Pillar Garnish
Lower RH
Front Door
Scuff Plate RH
Roof Side Garnish Inner LH
Rear Door Opening Trim
Weatherstrip LH
Center Pillar Garnish LH
41.2 (420, 30)
Cowl Side Trim Board RH
Front Pillar Garnish LH
Front Door Opening Trim
Weatherstrip LH
Rear Door Scuff Plate LH
Center Pillar Garnish Lower LH
Cowl Side Trim Board LH
Front Door Scuff Plate LH
Nm (kgfcm ftlbf) : Specified torque
AVENSIS REPAIR MANUAL (RM1018E)
B66561
76–34
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (SEDAN MODELS)
w/ Sliding Roof
Assist Grip Sub–assy
Roof Headlining Assy
Assist Grip Sub–assy
RH Visor Assy
Assist Grip Sub–assy
Assist Grip
Sub–assy
Visor Holder
LH Visor Assy
Lens Cover
Sun Roof Opening
Trim Moulding
Room Lamp Assy No. 2
Map Lamp Assy
Lens Cover
B70686
AVENSIS REPAIR MANUAL (RM1018E)
76–35
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (SEDAN MODELS)
w/o Sliding Roof
Assist Grip Sub–assy
Roof Headlining Assy
Assist Grip Sub–assy
RH Visor Assy
Assist Grip Sub–assy
Assist Grip Sub–assy
Visor Holder
LH Visor Assy
Lens Cover
Room Lamp Assy No. 2
Lens Cover
Map Lamp Assy
B66563
AVENSIS REPAIR MANUAL (RM1018E)
76–36
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (SEDAN MODELS)
760WU–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
Clip
Claw
1.
(a)
REMOVE FRONT DOOR SCUFF PLATE RH
Using a screwdriver, disengage the 5 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
B66532
2.
REMOVE FRONT DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side.
3.
(a)
Clip
REMOVE REAR DOOR SCUFF PLATE RH
Using a screwdriver, disengage the 3 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
Claw
B66531
4.
REMOVE REAR DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side.
5.
(a)
REMOVE COWL SIDE TRIM BOARD RH
Using a screwdriver, disengage the clip and 2 claw and remove the trim board.
HINT:
Tape the screwdriver tip before use.
Clip
Claw
B66533
6.
REMOVE COWL SIDE TRIM BOARD LH
HINT:
Use the same procedures described for the RH side.
AVENSIS REPAIR MANUAL (RM1018E)
76–37
EXTERIOR/INTERIOR TRIM
7.
8.
9.
10.
–
ROOF HEADLINING ASSY (SEDAN MODELS)
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
11.
(a)
(b)
REMOVE CENTER PILLAR GARNISH LOWER RH
Remove the floor anchor cover.
Remove the bolt and outer belt on the floor anchor side.
(c)
Using a screwdriver, disengage the 2 clips and remove
the pillar garnish lower.
B66534
HINT:
Tape the screwdriver tip before use.
Clip
B66535
12. REMOVE CENTER PILLAR GARNISH LOWER LH
HINT:
Use the same procedures described for the RH side.
13.
(a)
Clip
REMOVE CENTER PILLAR GARNISH UPPER RH
Using a screwdriver, disengage the clip and 2 screws and
remove the pillar garnish.
HINT:
Tape the screwdriver tip before use.
B66527
14. REMOVE CENTER PILLAR GARNISH UPPER LH
HINT:
Use the same procedures described for the RH side.
15. REMOVE REAR SEAT ASSY (See page 72–27, 72–32)
AVENSIS REPAIR MANUAL (RM1018E)
76–38
EXTERIOR/INTERIOR TRIM
16.
(a)
Clip
–
ROOF HEADLINING ASSY (SEDAN MODELS)
REMOVE ROOF SIDE GARNISH INNER RH
Using a screwdriver, disengage the 4 clips and claw and
remove the roof side garnish.
HINT:
Tape the screwdriver tip before use.
Claw
B70032
17. REMOVE ROOF SIDE GARNISH INNER LH
HINT:
Use the same procedures described for the RH side.
18.
(a)
(b)
(c)
REMOVE PACKAGE TRAY TRIM PANEL ASSY
Remove the 4 clips.
Remove the roof package tray trim panel.
Pull out the belt from the slit and remove the tray trim panel.
19.
(a)
REMOVE FRONT PILLAR GARNISH RH
Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
Slit
B66550
HINT:
Tape the screwdriver tip before use.
Clip
B66528
AVENSIS REPAIR MANUAL (RM1018E)
76–39
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (SEDAN MODELS)
(b)
120 mm
700 mm
Adhesive Tape
Pull the garnish upward and remove from the instrument
panel.
(c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
(1) Thoroughly cover the airbag with cloth or nylon of
700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover with adhesive tape as shown in
the illustration.
NOTICE:
Cover the curtain shield airbag with the protection cover as
soon as the front pillar garnish is removed.
Adhesive Tape
Protective Cover
B65292
20. REMOVE FRONT PILLAR GARNISH LH
HINT:
Use the same procedures described for the RH side.
21. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
22. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.
23.
(a)
Claw
Claw
A79919
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding
roof switch connector, and remove the map lamp.
24.
(a)
Claw
REMOVE MAP LAMP ASSY
Using a screwdriver, disengage the 6 claws and remove
the lens cover.
REMOVE ROOM LAMP ASSY NO.2
Using a moulding remover, disengage the 8 claws and remove the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Using a moulding remover, disengage the claws.
(c) Disconnect the map lamp switch connector and remove
the map lamp.
Claw
AVENSIS REPAIR MANUAL (RM1018E)
B66541
76–40
EXTERIOR/INTERIOR TRIM
Claw
Claw
25.
(a)
–
ROOF HEADLINING ASSY (SEDAN MODELS)
REMOVE ASSIST GRIP SUB–ASSY
Using a screwdriver, disengage the 2 claws and remove
the 2 assist grip covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 bolts and assist grip.
B66529
26.
(a)
90
REMOVE VISOR HOLDER
Remove the holder of the sun visor by turning it counterclockwise.
B50596
27.
REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)
28.
(a)
w/ Sliding Roof
w/o Sliding Roof
Clip
B66556
AVENSIS REPAIR MANUAL (RM1018E)
REMOVE ROOF HEADLINING ASSY
Using a clip remover, disengage the 2 clips and remove
the roof headling.
76–41
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (SEDAN MODELS)
29.
(a)
INSTALL ROOF HEADLINING ASSY
Align the markings, and then install the wire harness with
tape.
NOTICE:
Attach the roof wire harness securely.
(b) Install the 2 clips.
w/ Sliding Roof
Tape
w/o Sliding Roof
Tape
B66553
30.
INSTALL REAR SEAT ASSY (See page 72–27, 72–32)
AVENSIS REPAIR MANUAL (RM1018E)
76–51
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (WAGON MODELS)
ROOF HEADLINING ASSY (WAGON MODELS)
760WZ–01
COMPONENTS
Rear Window Side
Garnish RH
Center Pillar Garnish
Roof Side
Upper RH
Garnish Inner RH
Rear Door
Front Pillar Garnish RH
Opening Trim
Weatherstrip RH
Front Door Opening Trim
Weatherstrip RH
Deck Trim
Side Board RH
Rear Door Scuff Plate RH
41.2 (420, 30)
Center Pillar Garnish
Lower RH
Deck Floor
Front Door
Box Front
Scuff Plate RH
Cowl Side Trim
Board RH
Tonneau Cover
Assy
Deck Floor
Box RH
Deck Board
Sub–assy
Deck Floor
Box Rear
Front Door Opening Trim
Weatherstrip LH
41.2 (420, 30)
Center Pillar
Garnish
Upper LH
Roof Side
Rear Door
Garnish Inner LH
Opening Trim
Weatherstrip LH
Deck Floor
Box LH
Rear Window Side
Garnish LH
Front Pillar
Garnish LH
Cowl Side Trim
Board LH
Deck Trim Side Board LH
Rear Door Scuff Plate LH
Center Pillar Garnish Lower LH
Nm (kgfcm ftlbf) : Specified torque
AVENSIS REPAIR MANUAL (RM1018E)
Front Door Scuff Plate LH
B70684
76–52
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (WAGON MODELS)
w/ Sliding Roof
Assist Grip Sub–assy
Assist Grip Sub–assy
Roof Headlining Assy
RH Visor Assy
Assist Grip Sub–assy
Visor Holder
LH Visor Assy
Lens Cover
Sun Roof Opening
Trim Moulding
Assist Grip Sub–assy
Lens Cover
Map Lamp Assy
Room Lamp Assy No. 2
B70685
AVENSIS REPAIR MANUAL (RM1018E)
76–53
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (WAGON MODELS)
w/o Sliding Roof
Assist Grip Sub–assy
Assist Grip Sub–assy
Roof Headlining Assy
RH Visor Assy
Assist Grip Sub–assy
Visor Holder
Assist Grip Sub–assy
LH Visor Assy
Lens Cover
Lens Cover
Map Lamp Assy
Room Lamp Assy No. 2
B66548
AVENSIS REPAIR MANUAL (RM1018E)
76–54
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (WAGON MODELS)
760X0–01
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
Clip
Claw
1.
(a)
REMOVE FRONT DOOR SCUFF PLATE RH
Using a screwdriver, disengage the 5 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
B66532
2.
REMOVE FRONT DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side.
3.
(a)
Clip
REMOVE REAR DOOR SCUFF PLATE RH
Using a screwdriver, disengage the 3 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
Claw
B66531
4.
REMOVE REAR DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side.
5.
(a)
REMOVE COWL SIDE TRIM BOARD RH
Using a screwdriver, disengage the clip and 2 claws, and
remove the trim board.
HINT:
Tape the screwdriver tip before use.
Clip
Claw
B66533
6.
REMOVE COWL SIDE TRIM BOARD LH
HINT:
Use the same procedures described for the RH side.
AVENSIS REPAIR MANUAL (RM1018E)
76–55
EXTERIOR/INTERIOR TRIM
7.
8.
9.
10.
REMOVE
REMOVE
REMOVE
REMOVE
–
ROOF HEADLINING ASSY (WAGON MODELS)
FRONT DOOR OPENING TRIM WEATHERSTRIP RH
FRONT DOOR OPENING TRIM WEATHERSTRIP LH
REAR DOOR OPENING TRIM WEATHERSTRIP RH
REAR DOOR OPENING TRIM WEATHERSTRIP LH
11.
(a)
(b)
REMOVE CENTER PILLAR GARNISH LOWER RH
Remove the floor anchor cover.
Remove the bolt and outer belt on the floor anchor side.
(c)
Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
B66534
HINT:
Tape the screwdriver tip before use.
Clip
B66535
12. REMOVE CENTER PILLAR GARNISH LOWER LH
HINT:
Use the same procedures described for the RH side.
13.
(a)
Clip
REMOVE CENTER PILLAR GARNISH UPPER RH
Using a screwdriver, disengage the clip and 2 screws, and
remove the pillar garnish.
HINT:
Tape the screwdriver tip before use.
B66527
14. REMOVE CENTER PILLAR GARNISH UPPER LH
HINT:
Use the same procedures described for the RH side.
15. REMOVE REAR SEAT ASSY (See page 72–21)
16. REMOVE REAR SIDE SEAT BACK ASSY RH
(a) Remove the bolt and seatback
17. REMOVE REAR SIDE SEAT BACK ASSY LH
(a) Remove the bolt and seatback
18. REMOVE TONNEAU COVER ASSY
19. REMOVE BACK DOOR WEATHERSTRIP
AVENSIS REPAIR MANUAL (RM1018E)
76–56
EXTERIOR/INTERIOR TRIM
20.
–
ROOF HEADLINING ASSY (WAGON MODELS)
REMOVE DECK BOARD SUB–ASSY
21.
(a)
REMOVE DECK FLOOR BOX REAR
Remove the deck floor box.
22.
(a)
REMOVE DECK FLOOR BOX FRONT
Using a screwdriver, disengage the 2 clips and 2 screws,
and remove the deck floor box.
B66545
Clip
HINT:
Tape the screwdriver tip before use.
B66544
23.
(a)
24.
(a)
REMOVE DECK FLOOR BOX RH
Remove the 2 screws and deck floor box.
REMOVE DECK FLOOR BOX LH
Remove the 2 screws and deck floor box.
25.
(a)
REMOVE REAR FLOOR FINISH PLATE
Using a screwdriver, disengage the 4 clips and remove
the floor finish plate.
B66543
Clip
HINT:
Tape the screwdriver tip before use.
B66542
AVENSIS REPAIR MANUAL (RM1018E)
76–57
EXTERIOR/INTERIOR TRIM
Clip
26.
(a)
(b)
–
ROOF HEADLINING ASSY (WAGON MODELS)
REMOVE DECK TRIM SIDE BOARD RH
Remove the bolt and screw.
Using a screwdriver, disengage the 5 clips and 2 claws,
and remove the deck trim side board.
HINT:
Tape the screwdriver tip before use.
Claw
B66536
27. REMOVE DECK TRIM SIDE BOARD LH
HINT:
Use the same procedures described for the RH side.
28.
(a)
REMOVE ROOF HEADLINING TRIM SUB–ASSY
REAR
Using a screwdriver, disengage the 5 clips and remove
the roof headlining trim.
HINT:
Tape the screwdriver tip before use.
Clip
B66540
29.
(a)
(b)
REMOVE ROOF SIDE GARNISH INNER RH
Remove the bolt.
Using a screwdriver, disengage the 2 clips and remove
the window side garnish.
HINT:
Tape the screwdriver tip before use.
Clip
B66538
30. REMOVE ROOF SIDE GARNISH INNER LH
HINT:
Use the same procedures described for the RH side.
31.
(a)
Clip
REMOVE REAR WINDOW SIDE GARNISH RH
Using a screwdriver, disengage the 3 clips and screw, and
remove the roof side garnish.
HINT:
Tape the screwdriver tip before use.
B66539
AVENSIS REPAIR MANUAL (RM1018E)
76–58
EXTERIOR/INTERIOR TRIM
–
ROOF HEADLINING ASSY (WAGON MODELS)
32. REMOVE REAR WINDOW SIDE GARNISH LH
HINT:
Use the same procedures described for the RH side.
33.
(a)
REMOVE FRONT PILLAR GARNISH RH
Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
HINT:
Tape the screwdriver tip before use.
Clip
B66528
(b)
120 mm
700 mm
Adhesive Tape
Pull the garnish upward and remove if from the instrument
panel.
(c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
(1) Thoroughly cover the airbag with cloth or nylon of
700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover in place with adhesive tape as
shown in the illustration.
NOTICE:
Cover the curtain shield airbag with a protective cover as
soon as the front pillar garnish is removed.
Adhesive Tape
Protective Cover
B65292
34. REMOVE FRONT PILLAR GARNISH LH
HINT:
Use the same procedures described for the RH side.
35. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
36. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.
AVENSIS REPAIR MANUAL (RM1018E)
76–59
EXTERIOR/INTERIOR TRIM
37.
(a)
Claw
Claw
A79919
ROOF HEADLINING ASSY (WAGON MODELS)
REMOVE MAP LAMP ASSY
Using a screwdriver, disengage the 6 claws and remove
the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding
roof switch connector, and remove the map lamp.
38.
(a)
Claw
–
REMOVE ROOM LAMP ASSY NO.2
Using a moulding remover, disengage the 8 claws and remove the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Using a moulding remover, disengage the claws.
(c) Disconnect the map lamp switch connector and remove
the map lamp.
Claw
Claw
B66541
Claw
39.
(a)
REMOVE ASSIST GRIP SUB–ASSY
Using a screwdriver, disengage the 2 claws and remove
the 2 assist grip covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 bolts and assist grip.
B66529
40.
(a)
90
REMOVE VISOR HOLDER
Remove the holder of the sun visor by turning it counterclockwise.
B50596
41.
REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)
AVENSIS REPAIR MANUAL (RM1018E)
76–60
EXTERIOR/INTERIOR TRIM
42.
(a)
w/ Sliding Roof
Clip
(b)
w/o Sliding Roof
–
ROOF HEADLINING ASSY (WAGON MODELS)
REMOVE ROOF HEADLINING ASSY
w/ Sliding roof:
Using a clip remover, disengage the 2 clips and remove
the roof headling.
w/o Sliding roof:
Using a clip remover, disengage the 4 clips and remove
the roof headling.
Clip
B66558
43.
(a)
INSTALL ROOF HEADLINING ASSY
Align the markings, and then install the wire harness with
tape.
NOTICE:
Attach the roof wire harness securely.
(b) w/ Sliding roof:
Install the 4 clips.
(c) wo/ Sliding roof:
Install the 2 clips.
w/ Sliding Roof
Tape
w/o Sliding Roof
Tape
B66555
44.
INSTALL REAR SEAT ASSY (See page 72–21)
AVENSIS REPAIR MANUAL (RM1018E)