Circuit Circus

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From “Circuit Circus” by Charles D. Rakes, Popular Electronics, March, June, August 1991 Copyright © Gernsback Publications, reproduce for personal use only
Circuit Circus
Charles D. Rakes
Here are some metal detector circuits from three separate Circuit Circus columns.
METAL DETECTOR (March 1991)
The next entry is one of my favorite
gadgets - a simple two-transistor metal
detector - which you can put together in
an evening or two and enjoy using for
hours on end. The circuit (see Fig. 3)
probably won’t lead you to a pot of
gold, or any other treasure for that matter. But it can help locate wiring in the
walls or pipes in the floor, and will cost
you next to nothing to build. And if you
happen to have a youngster under foot
with nothing to do, this circuit just
might be the one gadget that will get
junior outdoors and into a fun hobby.
In Fig. 3, transistor Q1 (a 2N3904
NPN device) is connected in a simple
LC oscillator circuit with the values of
L1, C3, C4, and C9 determining the circuit’s operating frequency.
The
oscillator’s output is fed through C1 and
R4 to a 455-kHz ceramic filter. When
the oscillator is tuned to the filter’s center frequency, the filter acts like a
parallel tuned circuit and produces a
high level 455-kHz signal at the junction of R3 and R4. The 455-kHz signal
is fed to the base of Q2, which is configured as an emitter follower. The
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output of Q2 (taken from its emitter) is
then converted to DC by D1, and from
there, is applied to M1 (a 50- to 100-µA
meter).
With The oscillator operating at, or
very near the filter’s center frequency,
the meter will read somewhere in the
vicinity of mid-scale. But when any
metal object larger than a BB is brought
near the loop, the meter’s reading will
either increase or decrease, depending
on The type of metal. The circuit will
detect a penny two inches away or a
“D”-cell battery at about five inches in
open air.
The search loop is wound on a small
diameter form that’s best suited for
locating smaller objects at close range,
but a larger loop may be built to detect
larger objects located at greater distances. A plastic end cap for a 4-inch
PVC sewer pipe (which can be purchased at just about any plumbingsupply shop) can be used as the coil
form for The search loop. The search
loop should be ten close-wound turns of
number-26 enamel-coated copper wire
wound around the bottom of the end cap
and taped firmly in place. The electron-
ics can be built on perfboard and should
be housed in a metal cabinet.
Capacitor C1 can be any variable
capacitor that you happen to find in
your junkbox or one removed from an
old broadcast-radio receiver. The 50-µA
meter movement can come from an
older volt-ohm meter or from some
other piece of retired gear. Several different 455-kHz ceramic filters were
tried in the circuit and all seemed to
work just fine. If you can’t locate a
ceramic filter, just send an SASE. (selfaddressed, stamped envelope) to me at
“Circuit Circus,” Popular Electronics
Magazine, 500-B Bi-County Blvd.,
Farmingdale, NY 11735 and I’ll send
you one. [Note: Popular Electronics is
no longer in business. For ceramic filters, try Digi-key Corp.]
The loop should be located at least
one foot away from the locator’s cabinet, separated by a non-metal support.
A wood dowel rod is a good choice.
Run a twisted pair of unshielded wires
between The loop and the circuit board.
If for some reason you don’t get a
meter reading when turning C9 through
its rotation, it could be that the oscilla-
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From “Circuit Circus” by Charles D. Rakes, Popular Electronics, March, June, August 1991 Copyright © Gernsback Publications, reproduce for personal use only
tor just isn’t tuning to the filter’s
frequency. A frequency counter can be
connected to the emitter of Q1 to see
what signal (if any) is present. Or, if a
counter isn’t available, use a standard
BC receiver and tune to the oscillator’s
second harmonic. If the oscillator is
operating at 500 kHz, tune your radio to
1 MHz and you should hear the carrier.
If the oscillator’s frequency is too high,
add capacitance across C9. If the frequency is too low decrease C3 and C4.
Also if the meter won’t quite make it to
full scale, R4 can be reduced in value; if
the needle bangs full scale, R4 can be
increased.
Through a little experimenting, you’ll
soon determine the best method to use
in tuning the locator for detecting the
size and type of desired metal objects.
The circuit is more sensitive when the
tuning is adjusted so that the meter is at
about half scale when no metals are
present; at that setting, the circuit will
indicate ferrous and non-ferrous metals
by causing the meter to increase with
one and decrease with the other.
METAL DETECTOR (June 1991)
A while ago we discussed a simple
metal detector circuit and, judging from
the response, it was obvious that a number of you were very enthusiastic about
the subject. So the next circuit that we’ll
discuss is one that is designed to do the
same job, but in a different way.
One of the most sensitive and inexpensive metal detectors that you can
build is a variation of the VLF TX/RX
(very-low
frequency
transmitter/
receiver) detector, which is a two part
apparatus. Such double-box detectors
— which would not respond to anything smaller than a pound coffee can
— were generally designed to detect
large metal objects buried deep, beneath
the ground.
Our’s is a mini-version that can detect
coin-sized objects from a few inches
away or larger objects at a distance of
over two feet. The sensing loops (coils)
on both the transmitter and receiver portions of our detector are slightly over 4
inches in diameter and are separated by
about 12 inches. The operation of the
TX/RX metal detector is based on the
directional properties of the magnetic
field produced by the transmitter loop
and the reception properties of the
receiver loop.
In such circuits, the majority of the
magnetic energy flows from the transmitter loop in an edgewise direction
with almost no radiation perpendicular
to the loop. The receiver loop offers the
same directional properties as the transmitter’s loop, but since it is positioned
perpendicular to the transmitter loop,
almost no energy is detected. When a
metal object is placed within the field of
either loop, the loop’s magnetic field is
slightly distorted, allowing the receiver
to detect a small part of the redirected
energy.
The VLF receiver, see Fig. 4, is built
around an LM1458 dual op-amp and a
single 2N3904 general-purpose NPN
silicon transistor. Coil L1, the pick-up
device, is a homebrew inductor (100turn loop) that is tuned to approximately 7 kHz by C6. Any 7-kHz signal
picked up by the loop is fed to U1-a,
which provides a gain of 100. The second op-amp is also configured for a
gain of 100. The two op-amps produce
a combined gain of 10,000, depending
of the setting of R8. The output of U1-b
at pin 7 is fed to a rectifier circuit that
converts the 7-kHz signal into a positive DC voltage.
That DC voltage is then fed to the
base of Q1 through R5, causing Q1 to
turn on. With Q1 turned on, BZ1 sounds
to indicate that metal has been detected.
Power for the receiver is supplied by a
single 9-volt transistor radio battery.
The transmitter portion of the circuit
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From “Circuit Circus” by Charles D. Rakes, Popular Electronics, March, June, August 1991 Copyright © Gernsback Publications, reproduce for personal use only
(see Fig. 5) is built around a single transistor that’s configured as a Colpitts
oscillator. The transmitter’s sensing
coil, L1 (another 100-turn loop), is
tuned to about 7 kHz by capacitors
C2—C4. Transmitter power is supplied
by a 9-volt battery.
Assembling the circuit is a snap. The
loops are wound on plastic end caps
(that are made to fit on 4-inch plastic
pipe) with an outside diameter of 4-1/2
inches. The coil is made by jumblewinding 100 turns of number-26
enamel-covered copper wire around the
center of each end cap. The ends of the
coil are then taped in place. The loops
are then mounted to opposite ends of a
wood dowel (about 12 inches), and oriented perpendicular to each other.
The receiver and transmitter circuitry
can be built on perfboard and mounted
inside the end caps on which the loops
are formed, or placed in separate plastic enclosures and positioned away from
the dowel mounted loops.
Tuning up and checking out the
detector is easy. Turn both units on; the
buzzer (BZ1) should sound. Turn the
receiver’s gain down until the sound
just about ceases, and then slowly rock
the transmitter’s loop back and forth
until a perfect null is obtained. Keep
increasing the receiver’s gain and repositioning the transmitter for the deepest
null. If everything is working correctly
the null (at full receiver gain) will be
sharp. If not, the receiver and transmitter may not be tuned to the same
frequency.
To tune the receiver to the transmitter’s frequency connect a DC voltmeter
to the cathode of D1 and vary C6 for the
maximum output voltage at the diode; 4
to 5 volts is normal.
The detector is most sensitive when
the circuit is operating at maximum
gain and off null just enough to produce a low level output from BZ1.
METAL DETECTOR (August 1991)
Our next entry see Fig 2, places the
NE602 at the center of a simple yet sensitive metal detector. Transistor Q1, a
2N3904 general-purpose NPN transistor, is connected as a Colpitts oscillator,
operating at a frequency of about 250
kHz. The oscillator’s inductor, L1,
serves as the metal sensor. When the
loop is brought near a metal object, the
loop’s inductance changes, causing a
shift in oscillator frequency which is
transmitted to pin 1 of U1.
Integrated circuit U1’s internal oscillator is also operating at a frequency of
about 250 kHz. When the two oscillators are operating at, or about the same
frequency U1’s mixer output at pin 4, is
an audio tone that equals the difference
frequency of the two oscillators. If the
loop oscillator is operating at 250 kHz
and the local oscillator is operating at
250.5 kHz, the audio tone would be the
difference of the two, or 500 Hz.
The audio tone passes through a lowpass filter, made up of L3 and C8, and
then travels to the headphone jack (J1)
through coupling capacitor C12. When
the sense loop is passed over a metal
object, the Colpitts oscillator’s frequency is shifted, causing the audio
tone to change, thereby indicating that
metal has been detected.
Inductor L1 is a homemade coil,
made from 5 turns of #20 enamelcoated copper wire wound on a 9-inch
diameter wood or plastic form. After
winding the coil, tape the windings in
place and attach a non-metallic handle
to the search loop. The coil should be
connected to the circuit via shielded
mike or mini-coaxial cable. To obtain
the best operating stability, the metal
detector circuit should be neatly assembled (keeping the component leads as
short as possible) and housed in a metal
cabinet. Transistor Q1 and its associated components should be located
away from U1 and its support components, so that the two oscillators won’t
lock together when the circuit is tuned
for a very low-frequency, audio-output
tone. A standard 9-volt transistor radio
battery will do for the power source.
To use the circuit, position the search
loop away from any metal object and
adjust C9 for a low-frequency audio
tone. It is much easier to detect metal
objects at greater distances from the
search loop if the output-tone’s frequency is very low. That’s because it is
much easier to detect a two- or threehertz change at 15 Hz than at 150 Hz.
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From “Circuit Circus” by Charles D. Rakes, Popular Electronics, March, June, August 1991 Copyright © Gernsback Publications, reproduce for personal use only
Therefore, it is wise to set C9 for the
lowest possible output frequency for
maximum sensitivity. When searching
for buried objects, position the search
loop parallel to the ground and about
one inch above its surface. Then simply
sweep over the desired area.
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